A stone paper raw material metering and compounding high-speed mixer
Patent Information
- Application Number
- CN202521293930.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-06-24
AI Technical Summary
[0003]石头纸的原料混合过程中需要加热,通常利用高速混合机进行混合,高速混合机在石头纸原料预处理阶段虽应用广泛,但其结构和工作原理也带来了一定局限性,高速混合机的搅拌器难以克服高浓度粉体的阻力,易出现“死角”如容器底部或边缘物料堆积,导致碳酸钙与聚合物混合不均匀,甚至出现粉体团聚现象,高速混合机的加热方式以摩擦热和外部电加热为主,高速混合机内部混合粉尘,因此需要密封性设计,当搅拌速度或物料量变化时,物料在高速混合机内温度出现过高的情况时无法快速排出多余热量,造成聚合物降解或助剂失效,为解决上述所提出的问题,提成本申请
该石头纸原料计量配制高速混合机,通过高速混合机加装气流循环、升温和加压装置,在混合气预热,在混合中喷吹,通过对高速混合机内气体置换的方式,控制高速混合机内部的温度,实现预热、喷吹、恒温的作用。
Smart Images

Figure CN224762902U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of powder material mixing equipment, specifically a high-speed mixer for metering and preparing stone paper raw materials. Background Technology
[0002] Stone paper is a new type of environmentally friendly paper. Its raw materials are mainly inorganic minerals, with a small amount of polymer materials and other auxiliary materials. The inorganic mineral powder (core raw material) is mainly calcium carbonate (CaCO3), and may also contain mineral powders such as talc and kaolin. The proportion of mineral powders such as calcium carbonate is usually as high as 70%-80%, which is the "skeleton" of stone paper and gives the paper its basic physical form (such as hardness and stiffness). Utilizing its natural whiteness and opacity, it can replace plant fibers in traditional paper and reduce wood consumption.
[0003] Heating is required during the raw material mixing process of stone paper, which is usually carried out using a high-speed mixer. Although high-speed mixers are widely used in the pretreatment stage of stone paper raw materials, their structure and working principle also bring certain limitations. The agitator of the high-speed mixer is difficult to overcome the resistance of high-concentration powders, and "dead corners" such as the bottom or edge of the container are prone to material accumulation, resulting in uneven mixing of calcium carbonate and polymer, and even powder agglomeration. The heating method of the high-speed mixer is mainly frictional heat and external electric heating. The high-speed mixer mixes dust inside, so a sealing design is required. When the stirring speed or material quantity changes, if the temperature of the material inside the high-speed mixer becomes too high, the excess heat cannot be quickly discharged, causing polymer degradation or additive failure. In order to solve the above-mentioned problems, this application is submitted. Utility Model Content
[0004] The purpose of this invention is to provide a high-speed mixer for metering and mixing stone paper raw materials, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A high-speed mixer for metering and preparing stone paper raw materials includes a raw material line, a weighing bin, a feeding line, and a high-speed mixer. The input end of the weighing bin is connected to the raw material line, and the output end of the weighing bin is connected to the high-speed mixer via the feeding line. A filter is connected to the top of the high-speed mixer, and the filter is connected to a jacketed tank via an air compressor. The jacketed tank is connected to the bottom of the high-speed mixer via a low-pressure pipeline. The air compressor compresses air and sends it into the high-speed mixer to blow up the accumulated material at the bottom of the high-speed mixer.
[0006] As a further embodiment of this utility model: the high-speed mixer includes a shell, a bearing seat, an air pipe, a stirrer, a mounting base, and a nozzle. The bearing seat is installed at the bottom of the shell, and a rotatable drive shaft is installed on the bearing seat via a bearing. The stirrer is installed on the drive shaft inside the shell. The mounting base is installed inside the shell below the stirrer, and a nozzle that sprays air outwards is installed in the mounting base. The nozzle is connected to a low-pressure pipeline via an air pipe.
[0007] As a further improvement of this utility model: the bottom of the stirrer is provided with an arc-shaped guide ridge, which cuts the airflow and propels the airflow outward for circulation.
[0008] As a further embodiment of this utility model: the high-speed mixer is also provided with a discharge end, a telescopic drive rod and a discharge pipe. The discharge end is installed on the bottom side of the shell, and the bottom of the discharge end is connected to the discharge pipe. The telescopic drive rod is installed at the end of the discharge end, and the telescopic end of the telescopic drive rod is equipped with a blocking end that can slide inside the discharge end.
[0009] As a further improvement of this utility model: a valve for controlling the injection of gas into the high-speed mixer is installed on the low-pressure pipeline, the low-pressure pipeline is connected to the gas pipe, and a one-way valve is installed inside the gas pipe.
[0010] As a further improvement of this utility model: an air heater is provided between the filter and the air compressor, and a drain valve is installed at the bottom of the jacketed tank.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This high-speed mixer for metering and preparing stone paper raw materials is equipped with airflow circulation, heating and pressurization devices. The mixed gas is preheated and sprayed during mixing. By replacing the gas inside the high-speed mixer, the internal temperature of the mixer is controlled, achieving the functions of preheating, spraying, and constant temperature. Attached Figure Description
[0012] Figure 1 A schematic diagram of a high-speed mixer for metering and preparing stone paper raw materials; Figure 2 A schematic diagram of the high-speed mixer in a high-speed mixer for metering and preparing stone paper raw materials; Figure 3 A cross-sectional view of the high-speed mixer in a high-speed mixer for metering and preparing stone paper raw materials; Figure 4 This is a schematic diagram of the mounting base in a high-speed mixer for metering and preparing stone paper raw materials.
[0013] In the diagram: 1. Raw material line; 2. Weighing bin; 3. Discharge line; 4. High-speed mixer; 401. Shell; 402. Bearing seat; 403. Discharge end; 404. Telescopic drive rod; 405. Discharge pipe; 406. Air pipe; 407. Agitator; 408. Mounting base; 409. Nozzle; 410. Drive shaft; 411. Guide rib; 412. Blockage end; 5. Low-pressure pipeline; 6. Valve; 7. Filter; 8. Air heater; 9. Air compressor; 10. Jacketed tank; 11. Drain valve. Detailed Implementation
[0014] Please see Figures 1-4 In this embodiment of the invention, a high-speed mixer for metering and preparing stone paper raw materials includes a raw material line 1, a weighing bin 2, a feeding line 3, and a high-speed mixer 4. The input end of the weighing bin 2 is connected to the raw material line 1, and the output end of the weighing bin 2 is connected to the high-speed mixer 4 via the feeding line 3. A filter 7 is connected to the top of the high-speed mixer 4, and the filter 7 is connected to a jacketed tank 10 via an air compressor 9. The jacketed tank 10 is connected to the bottom of the high-speed mixer 4 via a low-pressure pipeline 5. The air compressor 9 compresses air and sends it into the high-speed mixer 4 to blow up the accumulated material at the bottom of the high-speed mixer 4. The powder or granular raw material enters the weighing bin through the raw material line 1. 2. After weighing in weighing bin 2, the raw material is discharged through the discharge valve at the bottom of weighing bin 2 and enters the high-speed mixer 4 from the feeding line 3. During the weighing process, the air compressor 9 can pre-circulate and heat the gas inside the high-speed mixer 4 to preheat the internal temperature of the high-speed mixer 4 to a certain temperature to meet the temperature requirements during the mixing process. The gas inside the high-speed mixer 4 is heated by the air heater 8, and the air compressor 9 circulates the gas from the low-pressure pipeline 5 into the high-speed mixer 4. By replacing the gas inside the high-speed mixer 4, the room temperature gas is replaced with the gas at a suitable temperature. After weighing is completed in weighing bin 2, the raw material is sent into the high-speed mixer 4.
[0015] As a further embodiment of this utility model: the high-speed mixer 4 includes a housing 401, a bearing seat 402, an air pipe 406, a stirrer 407, a mounting base 408, and a nozzle 409. The bearing seat 402 is installed at the bottom of the housing 401. The bearing seat 402 is mounted on a rotatable drive shaft 410 via a bearing. The drive shaft 410 is equipped with a stirrer 407 located inside the housing 401. The mounting base 408 is installed inside the housing 401 below the stirrer 407. The mounting base 408 is equipped with a nozzle 409 that sprays air outward in the direction of airflow. The nozzle 409 is connected to a low-pressure pipeline 5 via an air pipe 406. During the process of feeding materials from the weighing bin 2 into the high-speed mixer 4, the stirrer 407 of the high-speed mixer 4 rotates and stirs, and the temperature inside the high-speed mixer 4 will rise relatively as it stirs.
[0016] In a preferred embodiment, the bottom of the agitator 407 is provided with an arc-shaped guide rib 411, which cuts the airflow and propels it outward for circulation. A valve 6 is installed on the low-pressure pipeline 5 to control the injection of gas into the high-speed mixer 4. The low-pressure pipeline 5 is connected to the air pipe 406, and a one-way valve is installed inside the air pipe 406. An air heater 8 is provided between the filter 7 and the air compressor 9. A drain valve 11 is installed at the bottom of the jacketed tank 10. The high-speed mixer 4 is existing technology and is equipped with a sensor to detect the internal temperature. The air heater 8 stops heating the air after preheating. The jacketed tank 10 is existing technology and has the advantage of temperature controllability. The air compressor... Air compressor 9 pre-compresses a portion of the gas into the jacketed tank 10 and raises or lowers the temperature to a suitable mixing temperature. During the stirring process, when the sensor detects that the internal temperature is too high, the air compressor 9 works to extract the gas inside the high-speed mixer 4. The gas inside the jacketed tank 10 is blown out through the air pipe 406 and nozzle 409 by opening valve 6. This method can replace the gas inside the high-speed mixer 4 to achieve the purpose of temperature control. When the gas is blown out from nozzle 409, it blows up the accumulated material around the dead corner at the bottom of the agitator 407 and adds it to the stirring. During the preheating and blowing process, valve 6 is in the open state, and in the closed state at other times.
[0017] In a preferred embodiment, the high-speed mixer 4 is further provided with a discharge end 403, a telescopic drive rod 404 and a discharge pipe 405. The discharge end 403 is installed on the bottom side of the housing 401, and the bottom of the discharge end 403 is connected to the discharge pipe 405. The telescopic drive rod 404 is installed at the end of the discharge end 403, and the telescopic end of the telescopic drive rod 404 is equipped with a blocking end head 412 that can slide inside the discharge end 403.
[0018] It should be noted that all the above embodiments belong to the same utility model concept, and the descriptions of each embodiment have different focuses. Where the description in a particular embodiment is not detailed, please refer to the description in other embodiments.
[0019] The embodiments described above merely illustrate the implementation of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A high-speed mixer for metering and preparing stone paper raw materials, comprising a raw material line (1), a weighing bin (2), a feeding line (3), and a high-speed mixer (4), wherein the input end of the weighing bin (2) is connected to the raw material line (1), and the output end of the weighing bin (2) is connected to the high-speed mixer (4) via the feeding line (3), characterized in that, The top of the high-speed mixer (4) is connected to a filter (7), which is connected to a jacketed tank (10) via an air compressor (9). The jacketed tank (10) is connected to the bottom of the high-speed mixer (4) via a low-pressure pipeline (5). The air compressor (9) compresses air and sends it into the high-speed mixer (4) to blow up the material accumulated at the bottom of the high-speed mixer (4).
2. The high-speed mixer for metering and mixing stone paper raw materials according to claim 1, characterized in that, The high-speed mixer (4) includes a housing (401), a bearing seat (402), an air pipe (406), a stirrer (407), a mounting base (408), and a nozzle (409). The bearing seat (402) is installed at the bottom of the housing (401). The bearing seat (402) is mounted on a rotatable drive shaft (410) via a bearing. The drive shaft (410) is equipped with a stirrer (407) located inside the housing (401). The mounting base (408) is installed inside the housing (401) below the stirrer (407). The mounting base (408) is equipped with a nozzle (409) that sprays air outward in the direction of airflow. The nozzle (409) is connected to a low-pressure pipeline (5) via the air pipe (406).
3. A stone paper raw material metering and compounding high-speed mixer according to claim 2, characterized in that, The bottom of the stirrer (407) is provided with an arc-shaped guide rib (411), which cuts the airflow and propels the airflow outward.
4. A stone paper raw material metering and compounding high-speed mixer according to claim 2, characterized in that, The high-speed mixer (4) is also provided with a discharge end (403), a telescopic drive rod (404) and a discharge pipe (405). The discharge end (403) is installed on the bottom side of the housing (401). The bottom of the discharge end (403) is connected to the discharge pipe (405). The telescopic drive rod (404) is installed at the end of the discharge end (403). The telescopic end of the telescopic drive rod (404) is equipped with a blocking end (412) that can slide inside the discharge end (403).
5. A stone paper raw material metering and compounding high-speed mixer according to claim 1, characterized in that, The low-pressure pipeline (5) is equipped with a valve (6) for controlling the injection of gas into the high-speed mixer (4). The low-pressure pipeline (5) is connected to the gas pipe (406), and a one-way valve is installed inside the gas pipe (406).
6. The high-speed mixer for metering and mixing stone paper raw materials according to claim 1, characterized in that, An air heater (8) is provided between the filter (7) and the air compressor (9), and a drain valve (11) is installed at the bottom of the jacketed tank (10).