A high speed mixing homogenization device

Abstract

The utility model discloses a high -speed mixed homogenization device, including mixing jar, the bottom of mixing jar is provided with mounting bracket, and the bottom wall surface of mounting bracket is installed with first motor, and the output shaft of first motor passes through the inside of mixing jar at mounting bracket place, and the output shaft of first motor is provided with stirring part, and the outer surface of mixing jar is provided with mounting panel, and the mounting panel is provided with second motor, and the output shaft of second motor passes through mixing jar and is connected with the smashing part, and the smashing part is above the stirring part, and first motor and second motor are integrated on same control system, and the rotation of stirring part is driven through first motor, realizes the circulation of the material in the jar from bottom to top. The rotation of smashing part is driven by second motor, so that the sticky material and the caked material in the material can be effectively broken. The rotating speed of stirring part and smashing part is coordinated through the control system, which avoids the overall movement of the mixing jar, reduces the load and energy consumption of the motor.

Description

Technical Field

[0001] This utility model relates to the field of particle mixing technology, and in particular to a high-speed mixing and homogenization device. Background Technology

[0002] In the production of health food products, the mixing step is one of the most crucial processes. Health food products are typically composed of a variety of different raw materials, including plant extracts, vitamins, minerals, protein powders, and probiotics. These ingredients vary considerably in their physical and chemical properties, potentially exhibiting differences in particle size, density, and viscosity. During production, it is essential to ensure that these ingredients are mixed uniformly and thoroughly to guarantee the stability and effectiveness of the final product.

[0003] The utility model with publication number CN223233694U discloses a high-speed mixing and homogenizing device, mainly used for the production and mixing of health food. The device includes a frame, a mixing tank and a drive motor. Two sets of shafts are fixed on the mixing tank and are rotatably connected to the frame. A stirring paddle is also installed inside the mixing tank. The drive motor is powered to the mixing tank so that it can drive the mixing tank to perform a reciprocating rotational motion. In addition, a worm gear is fixed at the top of the stirring paddle shaft. The worm gear meshes with a worm, and a gear is fixed on the worm. The gear meshes with an arc-shaped rack on the frame.

[0004] The device disclosed in the above utility model achieves rapid mixing of materials through the coordinated operation of the mixing tank and the stirring paddle. The drive motor directly drives the mixing tank to rotate back and forth. Frequent reversal may cause motor overload, and inertial impact will accelerate mechanical fatigue, resulting in high energy consumption. Utility Model Content

[0005] The purpose of this invention is to provide a high-speed mixing and homogenizing device to solve the problems mentioned in the background art, such as frequent reversing that may cause motor overload, and inertial impact that may accelerate mechanical fatigue and high energy consumption.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed mixing and homogenizing device, comprising a mixing tank, a mounting frame at the bottom of the mixing tank, a first motor mounted on the bottom wall of the mounting frame, the output shaft of the first motor passing through the mounting frame and located inside the mixing tank, a stirring component mounted on the output shaft of the first motor, a mounting plate on the outer curved surface of the mixing tank, a second motor mounted on the mounting plate, the output shaft of the second motor passing through the mixing tank and connected to a crushing component, the crushing component being located above the stirring component, and the first motor and the second motor being integrated into the same control system.

[0007] Preferably, the stirring component includes a first stirring blade, a second stirring blade, and a third stirring blade, which are arranged sequentially from bottom to top. The first stirring blade has an upward arc design at both ends, the middle of the third stirring blade is horizontal, and both ends are significantly raised upward.

[0008] Preferably, the crushing component comprises a plurality of circumferentially distributed blades, and the circumferentially distributed blades are in a group.

[0009] Preferably, the lower part of the mixing tank is provided with a discharge pipe, which is inclined downwards and equipped with a solenoid valve to control the discharge status.

[0010] Preferably, the mixing tank is provided with a cover, which is hinged to a mounting plate. A cylinder is provided on the mounting plate, and the output shaft of the cylinder is connected to the cover.

[0011] Preferably, the top of the mounting plate is provided with a rotating groove, and a connector is provided on the cover, which is rotatably connected in the rotating groove.

[0012] Preferably, a connecting groove is provided at the port of the mixing tank, and a sealing gasket is provided on the bottom wall of the cover, the sealing gasket being adapted to the connecting groove.

[0013] The beneficial effects of this utility model are:

[0014] This invention employs a dual-motor independent drive system. The first motor drives the stirring component, enabling bottom-up circulation of the material within the tank. The second motor drives the crushing component, effectively breaking down sticky and agglomerated materials. The stirring and crushing components are coordinated in speed by a control system, preventing overall movement of the mixing tank and reducing the load on the motors and energy consumption. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a high-speed mixing and homogenizing device proposed in this utility model;

[0016] Figure 2 This is a side view of the high-speed mixing and homogenization device proposed in this utility model.

[0017] Figure 3 This is a side view cross-sectional structural diagram of a high-speed mixing and homogenizing device proposed in this utility model;

[0018] Figure 4 This is a schematic diagram of the stirring component of a high-speed mixing and homogenizing device proposed in this utility model.

[0019] In the diagram: 1. Mixing tank; 2. Mounting frame; 3. First motor; 4. Stirring component; 5. Mounting plate; 6. Crushing component; 7. First stirring blade; 8. Second stirring blade; 9. Third stirring blade; 10. Blade; 11. Discharge pipe; 12. Cover; 13. Cylinder; 14. Connecting groove; 15. Sealing gasket; 16. Rotating groove; 17. Connecting piece; 18. Second motor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figure 1-4 A high-speed mixing and homogenizing device includes a mixing tank 1, a mounting frame 2 at the bottom of the mixing tank 1, a first motor 3 mounted on the bottom wall of the mounting frame 2, the output shaft of the first motor 3 passing through the mounting frame 2 and located inside the mixing tank 1, a stirring component 4 mounted on the output shaft of the first motor 3, a mounting plate 5 mounted on the outer curved surface of the mixing tank 1, a second motor 18 mounted on the mounting plate 5, the output shaft of the second motor 18 passing through the mixing tank 1 and connected to a crushing component 6, the crushing component 5 being located above the stirring component 4, and the first motor 3 and the second motor 18 being integrated into the same control system.

[0022] In operation, various granular materials are fed into the mixing tank 1. The first motor 3 drives the stirring component 4 to rotate, thereby mixing the materials at the bottom. The second motor 18 drives the crushing component 6 to rotate, allowing the materials to come into contact with the crushing component 6 during the stirring process. The crushing component 6 then crushes large particles or lumps, resulting in materials of uniform size. Furthermore, while the crushing component 6 is operating, it also causes the materials to rotate, lifting them upwards and allowing them to fall freely under gravity, thus creating a scattered effect and further improving the mixing uniformity and speed.

[0023] Specifically, in this embodiment, the stirring component 4 includes a first stirring blade 7, a second stirring blade 8, and a third stirring blade 9, which are arranged sequentially from bottom to top. The first stirring blade 7 has upward-curving ends, while the third stirring blade 9 has a horizontal center and significantly upward-curving ends. The upward-curving ends of the first stirring blade 7 help to push the material at the bottom to spread upwards. The second stirring blade 8 has a normal horizontal structure and is used to maintain the stability of the middle layer flow. The significantly curved ends of the third stirring blade 9 form a top vortex to prevent powder from floating. The three-layer structure works together to solve the density stratification problem, which is particularly suitable for mixing vitamin powder and minerals.

[0024] Specifically, in this embodiment, the crushing component 6 includes several circumferentially distributed blades 10, with 2-3 sets of circumferentially distributed blades 10. When there are highly viscous substances or lumpy substances in the mixture, the blades 10 can crush the viscous lumps, making the material mixture more uniform.

[0025] Specifically, in this embodiment, a discharge pipe 11 is provided at the lower part of the mixing tank 1. The discharge pipe 11 is inclined downwards and equipped with a solenoid valve to control the discharge status. The inclined arrangement of the discharge pipe 11 can reduce material residue in the tank and increase the discharge speed. The solenoid valve facilitates precise batch control of materials.

[0026] Specifically, in this embodiment, the mixing tank 1 is provided with a cover 12, which is hinged to the mounting plate 5. The mounting plate 5 is provided with a cylinder 13, and the output shaft of the cylinder 13 is connected to the cover 12. This allows the user to rotate the cover 12 by operating the cylinder 13, thereby controlling the opening and closing of the cover 12, improving the opening and closing speed of the cover 12 and the ease of use.

[0027] Specifically, in this embodiment, the top of the mounting plate 5 is provided with a rotating groove 16, and the cover 12 is provided with a connector 17. The connector 17 is rotatably connected in the rotating groove 16, so that the cover 12 can be rotatably connected to the mounting plate 5 through the connection of the connector 12 and the rotating groove 16, so as to meet the opening and closing requirements of the cover 12.

[0028] Specifically, in this embodiment, a connecting groove 14 is provided at the port of the mixing tank 1, and a sealing gasket 15 is provided on the bottom wall of the cover 12. The sealing gasket 15 is adapted to the connecting groove 14, so that when the cover 12 is placed on the mixing tank 1, the sealing gasket 15 can be placed in the connecting groove 14, thereby forming an airtight lock, so as to facilitate the mixing of probiotic anaerobic raw materials.

[0029] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A high-speed mixing homogenization device comprising a mixing tank (1), characterized in that: The bottom of the mixing tank (1) is provided with a mounting frame (2), and a first motor (3) is installed on the bottom wall of the mounting frame (2). The output shaft of the first motor (3) passes through the mounting frame (2) and is located inside the mixing tank (1). A stirring component (4) is provided on the output shaft of the first motor (3). A mounting plate (5) is provided on the outer curved surface of the mixing tank (1). A second motor (18) is provided on the mounting plate (5). The output shaft of the second motor (18) passes through the mixing tank (1) and is connected to a crushing component (6). The crushing component (6) is located above the stirring component (4). The first motor (3) and the second motor (18) are integrated on the same control system.

2. A high-speed mixing homogenization device according to claim 1, characterized in that: The stirring component (4) includes a first stirring plate (7), a second stirring plate (8) and a third stirring plate (9). The three stirring plates are distributed from bottom to top. The two ends of the first stirring plate (7) are designed to be upward arcs, and the middle of the third stirring plate (9) is horizontal, with both ends raised significantly upwards.

3. A high-speed mixing homogenization device according to claim 1 or 2, characterized in that: The crushing component (6) includes several circumferentially distributed blades (10), and there are 2-3 groups of circumferentially distributed blades (10).

4. A high-speed mixing homogenization device according to claim 3, wherein: The mixing tank (1) is provided with a discharge pipe (11) at the bottom. The discharge pipe (11) is inclined downward and is equipped with a solenoid valve to control the discharge status.

5. A high-speed mixing homogenization device according to claim 4, wherein: The mixing tank (1) is provided with a cover (12), which is hinged to the mounting plate (5). A cylinder (13) is provided on the mounting plate (5), and the output shaft of the cylinder (13) is connected to the cover (12).

6. A high-speed mixing homogenization device according to claim 5, wherein: The top of the mounting plate (5) is provided with a rotating groove (16), and a connector (17) is provided on the cover (12). The connector (17) is rotatably connected in the rotating groove (16).

7. A high-speed mixing homogenization device according to claim 5, wherein: The mixing tank (1) has a connecting groove (14) at its port, and a sealing gasket (15) is provided on the bottom wall of the cover (12), which is compatible with the connecting groove (14).

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