Lifting stirring dispersion machine
Patent Information
- Application Number
- CN202522256469.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]在现有技术中,分散机在高速分散过程中,料桶容易因振动而发生位移或转动,这不仅影响了分散效果的一致性,更存在安全隐患,可能导致料桶倾覆;而且分散机在高速运行时,物料(尤其是低粘度液体或含有溶剂的物料)极易从桶口飞溅出来,造成原料浪费和环境污染,同时增加了清洁维护的负担,因此我们提出一种可升降搅拌式分散机,用于解决上述问题
[0013] This solution utilizes the hinged design of semi-circular calibration and fastening components, combined with locking components and silicone pads, to achieve rapid and stable clamping of the material bucket, effectively preventing displacement and rotation during high-speed operation. This ensures consistent dispersion and completely eliminates safety hazards. Furthermore, the electric push rod drives the end plate and its annular rubber sealing gasket to press against the bucket opening, creating an effective sealing environment. This fundamentally solves the problem of material splashing, reduces raw material waste and environmental pollution, and lowers the burden of equipment cleaning and maintenance.
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Figure CN224762964U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dispersing machine technology, and in particular to a liftable stirring dispersing machine. Background Technology
[0002] A disperser is a mixing device commonly used in the chemical industry, such as coatings, inks, and adhesives. Its core function is to use a high-speed rotating dispersing disc to shear, impact, and stir liquid or slurry materials, thereby achieving uniform mixing, dissolution, or refinement of the materials, breaking up agglomerated particles, and improving product texture and performance.
[0003] In existing technologies, during high-speed dispersion, the material tank of a disperser is prone to displacement or rotation due to vibration. This not only affects the consistency of the dispersion effect but also poses a safety hazard, potentially causing the material tank to tip over. Furthermore, when the disperser is running at high speed, materials (especially low-viscosity liquids or materials containing solvents) are very likely to splash out from the tank opening, causing raw material waste and environmental pollution, while also increasing the burden of cleaning and maintenance. Therefore, we propose a liftable stirring disperser to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a liftable stirring disperser.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A liftable stirring disperser includes an L-shaped base frame. A vertical cabinet is fixedly connected to the outer wall of the L-shaped base frame. A hydraulic cylinder is fixedly connected inside the vertical cabinet. A rectangular lifting component is fixedly connected to the top of the output end of the hydraulic cylinder. An L-shaped platform is fixedly connected to one end of the rectangular lifting component. A motor and an electric push rod are fixedly connected to the top of the L-shaped platform. A dispersing rod is fixedly connected to the bottom of the motor output shaft. Multiple inclined dispersing plates are uniformly fixedly connected to the outer wall of the dispersing rod. An end plate is fixedly connected to the bottom of the output end of the electric push rod. An annular rubber sealing gasket is fixedly connected to the bottom of the end plate. A semi-circular calibration component is fixedly connected to the outer wall of the L-shaped base frame. A semi-circular fastening component is hinged to one end of the semi-circular calibration component. Silicone pads are fixedly connected to the outer walls of both the semi-circular calibration component and the semi-circular fastening component. A material bucket is placed between the two silicone pads. Ear plates are fixedly connected to the outer walls of both the semi-circular calibration component and the semi-circular fastening component. Locking components are provided on the outer walls of the ear plates.
[0007] Preferably, the locking assembly includes a locking cap, one of the ear plates has a threaded rod rotatably connected to its outer wall, the outer wall of the threaded rod being threadedly connected to the inner wall of the locking cap, and the other ear plate has a recessed hole on its outer wall, the inner wall of the recessed hole being slidably connected to the outer wall of the threaded rod.
[0008] Preferably, the outer wall of the cabinet is provided with a vertical groove, and the inner wall of the vertical groove is slidably connected to the outer wall of the rectangular lifting member.
[0009] Preferably, the top of the L-shaped platform has two through holes, and the inner walls of the two through holes are slidably connected to the outer walls of the motor output shaft and the output end of the electric push rod, respectively.
[0010] Preferably, an oil-free bushing is fixedly embedded in the outer wall of the end plate, and the inner wall of the oil-free bushing is rotatably connected to the outer wall of the dispersing rod.
[0011] Preferably, the outer wall of the L-shaped base frame is fixedly connected with anti-collision pads, and the bottom of the material bucket is fixedly connected with four universal wheels.
[0012] Compared with the prior art, the advantages of this utility model are:
[0013] This solution utilizes the hinged design of semi-circular calibration and fastening components, combined with locking components and silicone pads, to achieve rapid and stable clamping of the material bucket, effectively preventing displacement and rotation during high-speed operation. This ensures consistent dispersion and completely eliminates safety hazards. Furthermore, the electric push rod drives the end plate and its annular rubber sealing gasket to press against the bucket opening, creating an effective sealing environment. This fundamentally solves the problem of material splashing, reduces raw material waste and environmental pollution, and lowers the burden of equipment cleaning and maintenance. Attached Figure Description
[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural diagram of a liftable stirring disperser proposed in this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of a liftable stirring disperser proposed in this utility model.
[0017] Figure 3 This utility model proposes a liftable stirring disperser. Figure 2 A magnified structural diagram of part A in the diagram;
[0018] Figure 4 This is a partial three-dimensional structural diagram of a liftable stirring disperser proposed in this utility model.
[0019] In the diagram: 1. L-shaped base frame; 2. Vertical cabinet; 3. Hydraulic cylinder; 4. Rectangular lifting component; 5. L-shaped platform; 6. Motor; 7. Dispersing rod; 8. Inclined dispersing plate; 9. Electric push rod; 10. End plate; 11. Annular rubber sealing gasket; 12. Semi-circular calibration component; 13. Semi-circular fastening component; 14. Silicone pad; 15. Material bucket; 16. Ear plate; 17. Threaded rod; 18. Locking cap; 19. Anti-collision pad; 20. Universal wheel. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0021] Depend on Figures 1-4 As shown, a liftable stirring disperser is disclosed, including an L-shaped base frame 1. A vertical cabinet 2 is fixedly connected to the outer wall of the L-shaped base frame 1. A hydraulic cylinder 3 is fixedly connected to the inside of the vertical cabinet 2. A rectangular lifting member 4 is fixedly connected to the top of the output end of the hydraulic cylinder 3. A vertical groove is provided on the outer wall of the vertical cabinet 2. The inner wall of the vertical groove is slidably connected to the outer wall of the rectangular lifting member 4. The vertical groove assists the rectangular lifting member 4 in lifting.
[0022] One end of the rectangular lifting component 4 is fixedly connected to an L-shaped platform 5. The top of the L-shaped platform 5 is fixedly connected to a motor 6 and an electric push rod 9. The motor 6 drives the inclined dispersing plate 8 to shear, stir and disperse the material in the material bucket 15.
[0023] The L-shaped platform 5 has two through holes at its top. The inner walls of the two through holes are slidably connected to the outer walls of the output shaft of the motor 6 and the output end of the electric push rod 9, respectively. A dispersing rod 7 is fixedly connected to the bottom of the output shaft of the motor 6. An oil-free bushing is fixedly embedded in the outer wall of the end plate 10. The inner wall of the oil-free bushing is rotatably connected to the outer wall of the dispersing rod 7. Multiple inclined dispersing plates 8 are evenly fixedly connected to the outer wall of the dispersing rod 7. The bottom of the output end of the electric push rod 9 is fixedly connected to the end plate 10. An annular rubber sealing gasket 11 is fixedly connected to the bottom of the end plate 10. The annular rubber sealing gasket 11 utilizes the good elasticity and sealing properties of rubber to effectively fill the gap between the end plate 10 and the top of the material barrel 15, forming a reliable sealing environment.
[0024] After the electric push rod 9 is started, its output end can drive the end plate 10 to move downward, pushing the annular rubber sealing gasket 11 at the bottom of the end plate 10 to squeeze the top of the material barrel 15. The outer wall of the L-shaped base frame 1 is fixedly connected to a semi-circular calibration component 12. One end of the semi-circular calibration component 12 is hinged to a semi-circular fastener 13. The outer walls of both the semi-circular calibration component 12 and the semi-circular fastener 13 are fixedly connected to silicone pads 14. The material barrel 15 is placed between the two silicone pads 14. The semi-circular fastener 13 is hinged to the semi-circular calibration component 12 and can rotate around the hinge point to open and close, making it convenient for operators to put the material barrel 15 in or take it out.
[0025] After the material bucket 15 is placed, the semi-circular fastener 13 is fastened, which together with the semi-circular calibration piece 12 forms a circumferential clamping of the material bucket 15. With the silicone pads 14 on the inner walls of both, the fixing effect of the material bucket 15 can be further enhanced, preventing the material bucket 15 from shifting or rotating due to vibration during high-speed dispersion, thereby improving the safety of equipment operation and the consistency of material dispersion.
[0026] The outer walls of the semicircular calibration piece 12 and the semicircular fastening piece 13 are both fixedly connected with ear plates 16, the outer wall of the L-shaped base frame 1 is fixedly connected with anti-collision pads 19, and the bottom of the material bucket 15 is fixedly connected with four universal wheels 20.
[0027] The outer wall of the ear plate 16 is provided with a locking assembly, which includes a locking cap 18. One ear plate 16 has a threaded rod 17 rotatably connected to its outer wall via an existing shaft. The outer wall of the threaded rod 17 is threadedly connected to the inner wall of the locking cap 18. The outer wall of the other ear plate 16 has a recessed hole. The inner wall of the recessed hole is slidably connected to the outer wall of the threaded rod 17. The threaded rod 17 is rotated and inserted into the recessed hole of the other ear plate 16, and then the locking cap 18 is used to achieve threaded connection and locking.
[0028] Working principle: When the disperser is working, the material hopper 15 is first pushed to the semi-circular calibration piece 12 by the four casters 20, and then fastened and fixed by the hinged semi-circular fastener 13. Using the locking assembly on the ear plate 16, the threaded rod 17 is rotated into the concave hole, and the locking cap 18 is tightened to press against the outer wall of the ear plate 16, locking the semi-circular calibration piece 12 and the semi-circular fastener 13, so that the internal silicone pad 14 firmly holds the material hopper 15 and prevents it from moving during operation. After the equipment is started, the hydraulic cylinder 3 starts to work, and its output end pushes the rectangular lifting piece 4 to descend vertically along the vertical groove of the cabinet 2, thereby driving the entire L-shaped platform 5 and its components to lower, so as to adjust the dispersing rod 7 to a suitable working height in the material hopper 15. Then, the electric push rod 9 drives the end plate 10 to move downwards. The annular rubber sealing gasket 11 at the bottom of the end plate 10 is pressed against the top of the material barrel 15. This can form a sealed environment to prevent the material from splashing during high-speed dispersion. On the other hand, the end plate 10, which cooperates with the dispersing rod 7 through the oil-free bushing, can also help stabilize the dispersing rod 7, reduce shaking, and ensure stable operation. The motor 6 starts to drive the dispersing rod 7 and its multiple inclined dispersing plates 8 to rotate at high speed, which strongly shears, stirs and disperses the material in the material barrel 15.
[0029] It should be noted that, in actual use, an existing PLC controller can be added. The PLC controller is electrically connected to the hydraulic cylinder 3, motor 6, and electric push rod 9 to facilitate the control of the overall operation.
[0030] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. Furthermore, the structure and principle of the components known to those skilled in the art can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0031] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A liftable stirring disperser, comprising an L-shaped base frame (1), characterized in that, A cabinet (2) is fixedly connected to the outer wall of the L-shaped base frame (1). A hydraulic cylinder (3) is fixedly connected inside the cabinet (2). A rectangular lifting component (4) is fixedly connected to the top of the output end of the hydraulic cylinder (3). An L-shaped platform (5) is fixedly connected to one end of the rectangular lifting component (4). A motor (6) and an electric push rod (9) are fixedly connected to the top of the L-shaped platform (5). A dispersing rod (7) is fixedly connected to the bottom of the output shaft of the motor (6). Multiple inclined dispersing plates (8) are evenly fixedly connected to the outer wall of the dispersing rod (7). A dispersing rod (9) is fixedly connected to the bottom of the output end of the electric push rod (9). An end plate (10) is fixedly connected to the bottom of the end plate (10) with an annular rubber sealing gasket (11). A semi-circular calibration component (12) is fixedly connected to the outer wall of the L-shaped base frame (1). A semi-circular fastening component (13) is hinged to one end of the semi-circular calibration component (12). A silicone pad (14) is fixedly connected to the outer walls of both the semi-circular calibration component (12) and the semi-circular fastening component (13). A material bucket (15) is placed between the two silicone pads (14). An ear plate (16) is fixedly connected to the outer walls of both the semi-circular calibration component (12) and the semi-circular fastening component (13). A locking component is provided on the outer wall of the ear plate (16).
2. The liftable stirring disperser according to claim 1, characterized in that, The locking assembly includes a locking cap (18), one of the ear plates (16) has a threaded rod (17) rotatably connected to its outer wall, the outer wall of the threaded rod (17) being threadedly connected to the inner wall of the locking cap (18), and the other ear plate (16) has a recessed hole on its outer wall, the inner wall of the recessed hole being slidably connected to the outer wall of the threaded rod (17).
3. The liftable stirring disperser according to claim 1, characterized in that, The outer wall of the cabinet (2) is provided with a vertical groove, and the inner wall of the vertical groove is slidably connected to the outer wall of the rectangular lifting member (4).
4. A liftable stirring disperser according to claim 1, characterized in that, The L-shaped platform (5) has two through holes on its top. The inner walls of the two through holes are slidably connected to the outer walls of the output shaft of the motor (6) and the output end of the electric push rod (9), respectively.
5. A liftable stirring disperser according to claim 1, characterized in that, An oil-free bushing is fixedly embedded in the outer wall of the end plate (10), and the inner wall of the oil-free bushing is rotatably connected to the outer wall of the dispersing rod (7).
6. A liftable stirring disperser according to claim 1, characterized in that, The outer wall of the L-shaped base frame (1) is fixedly connected with anti-collision pads (19), and the bottom of the material bucket (15) is fixedly connected with four universal wheels (20).