Quantitative feeder for cutting fluid production

Abstract

The utility model provides a kind of ration feeder for cutting fluid production, specifically related to filler equipment technical field, including round plate, and be set to round plate circumferential direction, and with processing equipment clamping's trestle, the top side of round plate is equipped with two first communication holes that pass through round plate, the other side of round plate is equipped with two second communication holes that pass through round plate, the top of round plate, and located the first communication hole's upper portion is equipped with the first heating support for installing electromagnetic ration conveying part, the top side of round plate is equipped with two second heating supports for installing gear ration conveying part;The setting of trestle can facilitate staff to install electromagnetic ration conveying part, gear ration conveying part and diaphragm pump with the top of mixing barrel, and make the height where electromagnetic ration conveying part, gear ration conveying part and diaphragm pump are located higher than the height where mixing barrel is located, the design mode can effectively increase the speed of raw material flow.

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, and in particular to a quantitative feeder for cutting fluid production. Background Technology

[0002] Cutting fluid, also known as cutting agent, is an industrial liquid used in metal cutting and grinding processes to cool and lubricate cutting tools and workpieces. Cutting fluid is made of a variety of high-performance additives through scientific compounding. It has good cooling performance, lubrication performance, rust prevention performance, degreasing and cleaning function, anti-corrosion function, and easy dilution characteristics. In the production of cutting fluid, a metering feeder is required to add raw materials.

[0003] In existing methods of adding raw materials to cutting fluid, various types of pumps are typically installed on the circumference of the processing device to transport raw materials of different viscosities into the processing device. However, this method suffers from several drawbacks. During the material transport process, the height difference between the pumps and the processing equipment leads to low material transport efficiency. Furthermore, a significant amount of material adheres to the inner wall of the transport pipes, affecting the accuracy of the material input. Additionally, the viscosity of the material within the transport pipes is easily affected by changes in external ambient temperature, further impacting the flow efficiency and increasing the time required for quantitative material addition. Utility Model Content

[0004] To address the aforementioned problems, this invention proposes a quantitative feeder for cutting fluid production to more accurately resolve these issues.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model proposes a quantitative feeder for cutting fluid production, including a circular plate and a bracket disposed on the circumference of the circular plate and engaged with a processing device. Two first through holes are opened on one side of the top of the circular plate, and two second through holes are opened on the other side of the circular plate. A first heating support for installing an electromagnetic quantitative conveying component is disposed on the top of the circular plate, above the first through holes. Two second heating supports for installing a gear quantitative conveying component are disposed on one side of the top of the circular plate. A diaphragm pump is disposed in the middle of the top of the circular plate, inside a plurality of heating support tubes, and the output end of the diaphragm pump passes through the circular plate.

[0007] Furthermore, the first heating support includes a first annular tube, a first flange disposed at the top of the first annular tube, and a first electric heating element disposed inside the first annular tube and arranged in a spiral configuration.

[0008] Furthermore, the electromagnetic quantitative conveying component includes a solenoid valve, a first injection pipe connected to the input end of the solenoid valve via a second flange, and a first conveying pipe connected to the output end of the solenoid valve via a third flange, wherein the third flange cooperates with the first flange.

[0009] Furthermore, the second heating support includes a mounting bracket for mounting the gear pump, and a second annular tube disposed on one side of the mounting bracket and located at the top of the second connecting hole, wherein a second electric heating element is disposed in the second annular tube in a spiral arrangement.

[0010] Furthermore, the gear metering conveying component includes a gear pump and a second injection pipe connected to the input flange of the gear pump, and a second conveying pipe connected to the output flange of the gear pump.

[0011] The beneficial effects of this utility model are:

[0012] The tripod allows workers to easily install the electromagnetic metering conveyor, gear metering conveyor, and diaphragm pump on top of the mixing tank, ensuring that these components are positioned at a higher height than the mixing tank. This design effectively increases the flow rate of the raw materials and reduces their residence time in the conveying pipe. As the residence time decreases, the amount of raw materials adhering to the pipe also decreases, thus ensuring the accuracy of the added materials.

[0013] The first and second heating supports are installed to install the electromagnetic quantitative conveyor and the gear quantitative conveyor, respectively, and to heat the conveying pipes on the electromagnetic quantitative conveyor and the gear quantitative conveyor. As the conveying pipes on the electromagnetic quantitative conveyor and the gear quantitative conveyor are heated, they provide a suitable flow environment for the raw materials in the conveying pipes. The flow properties of the raw materials in the suitable environment will be further increased, and the adhesion between the raw materials and the inner wall of the conveying pipe will be further reduced. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram showing the disassembled structure of the first heating support and the electromagnetic quantitative conveying component in this utility model;

[0016] Figure 3 This is a schematic diagram showing the disassembled structure of the second heating support and the gear quantitative conveying component in this utility model.

[0017] In the diagram, 1. Circular plate; 11. Leg; 12. First connecting hole; 13. Second connecting hole; 2. First heating support; 21. First annular pipe; 22. First flange; 23. First heating element; 3. Electromagnetic quantitative conveying element; 31. Solenoid valve; 32. First injection pipe; 33. Second flange; 34. Third flange; 35. First conveying pipe; 4. Second heating support; 41. Mounting bracket; 42. Second annular pipe; 43. Second heating element; 5. Gear quantitative conveying element; 51. Gear pump; 52. Second injection pipe; 53. Second conveying pipe; 6. Diaphragm pump. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, a clear and complete description will be provided below in conjunction with the technical solutions in the embodiments of this utility model. Obviously, the described embodiments are some, but not all, of the embodiments of this utility model. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0019] Example

[0020] refer to Figure 1-3 A quantitative feeder for cutting fluid production includes a circular plate 1 and a bracket 11 disposed circumferentially on the circular plate 1 and engaged with a processing device. Two first connecting holes 12 penetrating the circular plate 1 are opened on one side of the top of the circular plate 1, and two second connecting holes 13 penetrating the circular plate 1 are opened on the other side of the circular plate 1. A first heating support 2 for installing an electromagnetic quantitative conveying component 3 is disposed on the top of the circular plate 1 and above the first connecting holes 12. Two second heating supports 4 for installing a gear quantitative conveying component 5 are disposed on one side of the top of the circular plate 1. A diaphragm pump 6 is disposed in the middle of the top of the circular plate 1 and inside a plurality of heating support tubes. The output end of the diaphragm pump 6 passes through the circular plate 1.

[0021] The stand 11 allows workers to easily install the electromagnetic metering conveyor 3, gear metering conveyor 5, and diaphragm pump 6 on the top of the mixing tank, and ensures that the electromagnetic metering conveyor 3, gear metering conveyor 5, and diaphragm pump 6 are at a higher height than the mixing tank. This design effectively increases the flow rate of the raw materials and reduces the residence time of the raw materials in the conveying pipe. As the residence time of the raw materials in the conveying pipe decreases, the amount of raw materials adhering to the conveying pipe will decrease accordingly, thereby ensuring the accuracy of the added raw materials.

[0022] The first heating support 2 and the second heating support 4 are respectively installed on the electromagnetic quantitative conveying component 3 and the gear quantitative conveying component 5, and the conveying pipes on the electromagnetic quantitative conveying component 3 and the gear quantitative conveying component 5 are heated. As the conveying pipes on the electromagnetic quantitative conveying component 3 and the gear quantitative conveying component 5 are heated, they will provide a suitable flow environment for the raw materials in the conveying pipes. The flow performance of the raw materials in the suitable environment will be further increased, and the adhesion between the raw materials and the inner wall of the conveying pipe will be further reduced.

[0023] In this embodiment, the number of tripods 11 can be set to three or four;

[0024] In this embodiment, the electromagnetic metering conveyor 3, the gear metering conveyor 5, and the diaphragm pump 6 can respectively perform metering conveying of raw materials with different viscosities, thereby ensuring the production of cutting fluid.

[0025] like Figure 2 As shown, the first heating support 2 includes a first annular tube, a first flange 22 disposed on the top of the first annular tube, and a first electric heating element 23 disposed inside the first annular tube and arranged in a spiral configuration; the electromagnetic quantitative conveying element 3 includes a solenoid valve 31, a first injection pipe 32 connected to the input end of the solenoid valve 31 via a second flange 33, and a first conveying pipe 35 connected to the output end of the solenoid valve 31 via a third flange 34, wherein the third flange 34 cooperates with the first flange 22;

[0026] The first annular pipe 21 provides a basis for the installation of the first heating element 23 and the placement of the first conveying pipe 35. The first heating element 23 can heat the first conveying pipe 35 placed in the first annular pipe 21 and provide a suitable environment for the flow of raw materials.

[0027] The first flange 22 and the third flange 34 can cooperate to install the electromagnetic quantitative conveying component 3 on the first annular pipe, thereby ensuring the operation of the electromagnetic quantitative conveying component 3.

[0028] The installation sequence of the first conveying pipe 35, the first annular pipe, and the solenoid valve 31 is as follows: first, the first conveying pipe 35 is placed inside the first annular pipe; then, the output end of the solenoid valve 31 is brought into contact with the top of the first conveying pipe 35; finally, the screws are inserted into the third flange 34 and the first flange 22, and the fixing work is completed by using nuts.

[0029] like Figure 3As shown, the second heating support 4 includes a mounting bracket 41 for mounting the gear pump 51, and a second annular tube 42 disposed on one side of the mounting bracket 41 and located at the top of the second connecting hole 13. A second electric heating element 43 arranged in a spiral is disposed inside the second annular tube 42.

[0030] The gear metering conveying component 5 includes a gear pump 51 and a second injection pipe 52 connected to the input flange of the gear pump 51, and a second conveying pipe 53 connected to the output flange of the gear pump 51.

[0031] The second annular pipe 42 is provided to place the second conveying pipe 53, thereby ensuring that the second heating element 43 heats the second conveying pipe 53.

[0032] The mounting bracket 41 is provided to install the gear pump 51, which, together with the second injection pipe 52 and the second conveying pipe, can complete the extraction and output of raw materials.

[0033] In this embodiment, the first injection pipe 32 and the second injection pipe 52 are respectively connected to different raw material storage tanks. The raw material storage tank connected to the first injection pipe 32 is equipped with a pump for transporting raw materials to the first injection pipe 32.

[0034] It should be noted that the selection of the existing solenoid valve 31 or gear pump 51 depends on the different raw materials being transported. Therefore, this application does not limit the available models of solenoid valve 31 and gear pump 51.

[0035] It should be noted that the heating element can adopt an existing resistance temperature control heating structure, wherein the heating unit and the temperature sensing unit are located inside the first annular tube and the second annular tube, while the temperature control unit is located on the outside.

[0036] Working principle;

[0037] First, the operator removes the first delivery pipe 35 and the solenoid valve 31. The first delivery pipe 35 is placed inside the first annular pipe 21, with its outer wall in contact with the first heating element inside the annular pipe 21. Next, the output end of the solenoid valve 31 is brought into contact with the top of the first delivery pipe 35. The solenoid valve 31, the first delivery pipe 35, and the first annular pipe are then secured by screws passing through the third flange 34 and the first flange 22. Next, the first injection pipe 32 is connected to the output end of the solenoid valve 31 via the second flange 33. Then, the operator secures the second injection pipe 52 and the second delivery pipe to the pump body's input and output ends using flange connections. The second delivery pipe is then inserted into the second annular pipe. After the second delivery pipe is inserted into the second annular pipe, the pump is activated. The motor contacts the mounting plate and is secured with screws. Next, the operator connects the input end of the diaphragm pump 6 to an external raw material storage tank via a pipe. Finally, the assembled device is fixed above the processing equipment (mixing tank) using a stand 11 that engages with the processing equipment. After the device is secured, the first injection pipe, the second injection pipe 52, and the pipeline simultaneously inject raw materials. The solenoid valve 31, through rapid response to electrical signals, enables quantitative addition of liquid. Simultaneously, the gear pump 51 converts mechanical energy into fluid pressure energy through the meshing rotation of one or more pairs of gears, achieving liquid transport and metering. The diaphragm pump 6 can be used to transport corrosive or easily abrasive raw materials, effectively protecting the solenoid valve 31 and the gear pump 51.

[0038] It should be noted that this utility model only protects the mechanical part, and the functions implemented by the software control part are not within the scope of protection of this utility model.

[0039] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.

Claims

1. A quantitative feeder for cutting fluid production, characterized by, The device includes a circular plate and a bracket disposed around the circumference of the circular plate and engaged with a processing device. Two first through holes are provided on one side of the top of the circular plate, and two second through holes are provided on the other side of the circular plate. A first heating support for installing an electromagnetic quantitative conveying component is provided on the top of the circular plate, above the first through holes. Two second heating supports for installing a gear quantitative conveying component are provided on one side of the top of the circular plate. A diaphragm pump is provided in the middle of the top of the circular plate, inside a plurality of heating support tubes, and the output end of the diaphragm pump passes through the circular plate.

2. The constant feeder for cutting fluid production according to claim 1, characterized in that, The first heating support includes a first annular tube, a first flange disposed at the top of the first annular tube, and a first electric heating element disposed inside the first annular tube and arranged in a spiral.

3. The constant feeder for cutting fluid production according to claim 1, characterized in that, The electromagnetic quantitative conveying device includes a solenoid valve, a first injection pipe connected to the input end of the solenoid valve via a second flange, and a first conveying pipe connected to the output end of the solenoid valve via a third flange, wherein the third flange cooperates with the first flange.

4. The constant feeder for cutting fluid production according to claim 1, wherein The second heating support includes a mounting bracket for mounting the gear pump, and a second annular tube disposed on one side of the mounting bracket and located at the top of the second connecting hole, wherein a second electric heating element is disposed in the second annular tube in a spiral arrangement.

5. The constant feeder for cutting fluid production according to claim 1, wherein The gear metering conveying device includes a gear pump and a second injection pipe connected to the input flange of the gear pump, and a second conveying pipe connected to the output flange of the gear pump.

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