Raw material processing and pulping device for chili sauce production

Abstract

The utility model discloses a raw material processing and pulping device for chilli sauce production relates to chilli sauce raw material processing technical field, including pulping jar, the pulping jar upper end fixedly connected with feed hopper, and the pulping jar one side fixedly connected with the discharge pipe, and the discharge pipe middle part detachably connected with the discharge valve, the fixedly connected with first fixed ring in the pulping jar, first fixed ring lower end fixedly connected with the filter hopper, and the filter hopper upper end fixedly connected with a plurality of support rods, a plurality of support rods upper end fixedly connected with fixed box, and the first servo motor is detachably connected with first rotating rod in the fixed box to the output shaft of first servo motor, the utility model discloses a raw material processing and pulping device for chilli sauce production can prevent feeding blockage, optimize grinding to promote slurry uniformity and delicacy, reduce subsequent process and artificial cost, can also recycle coarse material secondary grinding, guarantee fineness, reduce the loss, adapt to industrialization production and reduce energy consumption.

Description

Technical Field

[0001] This utility model relates to the field of chili sauce raw material processing technology, and in particular to a raw material processing and grinding device for chili sauce production. Background Technology

[0002] In current chili sauce production, traditional raw material grinding devices suffer from numerous technical challenges. On one hand, raw materials such as chili peppers and garlic contain fibers and irregular particles, which easily accumulate and clog the hopper during feeding, requiring frequent manual unclogging and severely disrupting production continuity. On the other hand, most devices employ a single grinding disc structure with sparsely distributed grinding teeth and insufficient meshing, resulting in incomplete grinding of raw materials and often leaving coarse residue in the slurry. This directly affects the smoothness and taste of the finished chili sauce. Furthermore, the lack of an effective recycling mechanism for incompletely ground coarse materials leads to raw material waste and requires additional screening processes, increasing labor and time costs. This makes it difficult to meet the demands of large-scale, highly stable industrial grinding production, negatively impacting user experience. To address the shortcomings of existing technologies, we propose a raw material processing and grinding device for chili sauce production. Utility Model Content

[0003] The main purpose of this invention is to provide a raw material processing and grinding device for chili sauce production, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A raw material processing and grinding device for chili sauce production includes a grinding tank. A feed hopper is fixedly connected to the upper end of the grinding tank, and a discharge pipe is fixedly connected to one side of the grinding tank. A discharge valve is detachably connected to the middle of the discharge pipe. A first fixing ring is fixedly connected inside the grinding tank. A filter bucket is fixedly connected to the lower end of the first fixing ring, and multiple support rods are fixedly connected to the upper end of the filter bucket. A fixing box is fixedly connected to the upper end of the multiple support rods. A first servo motor is detachably connected inside the fixing box, and a first rotating rod is detachably connected to the output shaft of the first servo motor. Multiple fixing plates are fixedly connected to the outer surface of the first rotating rod, and a fixing cylinder is fixedly connected to the other end of the multiple fixing plates. The outer surface of the fixing cylinder is fixedly connected to... The device has a second fixed ring, with multiple ball bearings rolling between the second fixed ring and the first fixed ring. A grinding wheel is fixedly connected to the upper end of the first rotating rod. A fixed grinding disc is fixedly connected to the inner surface of the grinding tank. A fixed rod is fixedly connected to the upper end of the grinding wheel. A first spiral blade and a toggle rod are fixedly connected to the middle and upper outer surfaces of the fixed rod, respectively. A lifting cylinder is fixedly connected to one side of the grinding tank. A connecting pipe is fixedly connected to the lower end of the filter hopper. A second servo motor is detachably connected to the top of the lifting cylinder. A second rotating rod is detachably connected to the output shaft of the second servo motor. A second spiral blade is fixedly connected to the outer surface of the second rotating rod. A discharge hopper is fixedly connected to one side of the lifting cylinder.

[0005] Preferably, the filter bucket has a conical structure, and the inner wall of the filter bucket is evenly provided with filter holes. A sealing gasket is fixedly fitted at the connection between the lower end of the filter bucket and the connecting pipe. The sealing gasket is made of oil-resistant rubber material, and the filter bucket is connected to the bottom of the lifting cylinder through the connecting pipe.

[0006] Preferably, the outer surface of the grinding wheel and the inner surface of the fixed grinding disc are provided with staggered grinding teeth.

[0007] Preferably, the plurality of actuating rods are arranged in a circular array around the axis of the fixed rod, the end of the actuating rod away from the fixed rod is inclined upward, and the outer surface of the actuating rod is covered with a wear-resistant sleeve made of polytetrafluoroethylene, and the upwardly inclined part of the actuating rod is in contact with the inner surface of the feed hopper.

[0008] Preferably, a one-way valve is detachably connected to the middle of the connecting pipe. The one-way valve is directed from the filter bucket to the lifting cylinder. A wear-resistant liner is fixedly connected to the inner wall of the lifting cylinder, and a gap is left between the wear-resistant liner and the second spiral blade.

[0009] Compared with the prior art, the present invention has the following beneficial effects: This raw material processing and grinding device for chili sauce production effectively solves the problems of easy clogging of feed, uneven material delivery, and insufficient grinding fineness in existing grinding devices by using a lever on the outer surface of a fixed rod in conjunction with a first spiral blade and an interlaced grinding tooth structure of the grinding mold and the fixed grinding disc. The PTFE wear-resistant sleeve of the lever not only avoids friction wear with the inner wall of the feed hopper, but also guides the raw material in real time to prevent accumulation. The first spiral blade can accurately deliver the raw material to the grinding area, and the interlaced grinding teeth can fully compress and grind the raw material, significantly improving the uniformity and fineness of a single grinding, reducing subsequent processing steps, improving the overall efficiency of chili sauce raw material grinding, and reducing manual intervention costs.

[0010] This raw material processing and grinding device for chili sauce production solves the problems of incompletely ground raw materials that cannot be recovered, resulting in inconsistent slurry fineness and material waste, through a circulating structure of a conical filter bucket, a one-way valve, and an elevator cylinder. The filter hole design of the conical filter bucket increases the filtration area and accelerates the falling speed of qualified slurry. The one-way valve effectively prevents raw materials in the elevator cylinder from flowing back to the filter bucket, ensuring a smooth circulation path. The second spiral blade can stably transport coarse materials back to the feed hopper for secondary grinding, ensuring that all raw materials reach the set fineness. This not only improves the stability of the finished chili sauce quality but also reduces raw material loss, adapts to the needs of continuous industrial production, and reduces production energy consumption. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2This is a schematic diagram of the internal structure of the grinding tank and the lifting cylinder of this utility model; Figure 3 This is the utility model Figure 2 Schematic diagram of the structure at point A in the middle; Figure 4 This is a partial structural schematic diagram of the present invention.

[0012] In the diagram: 1. Grinding tank; 2. Feed hopper; 3. Discharge pipe; 4. Discharge valve; 5. First fixing ring; 6. Filter hopper; 7. Support rod; 8. Fixing box; 9. First servo motor; 10. First rotating rod; 11. Fixing plate; 12. Fixing cylinder; 13. Second fixing ring; 14. Ball bearing; 15. Grinding mold; 16. Fixed grinding disc; 17. Fixing rod; 18. First spiral blade; 19. Actuating rod; 20. Lifting cylinder; 21. Connecting pipe; 22. Second servo motor; 23. Second rotating rod; 24. Second spiral blade; 25. Discharge hopper. Detailed Implementation

[0013] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0014] Example 1, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a raw material processing and grinding device for chili sauce production includes a grinding tank 1. A feed hopper 2 is fixedly connected to the upper end of the grinding tank 1, and a discharge pipe 3 is fixedly connected to one side, with a discharge valve 4 detachably connected to the middle of the discharge pipe 3. A first fixing ring 5 is fixedly connected inside the grinding tank 1. A filter hopper 6 with a conical structure and uniformly spaced filter holes on its inner wall is fixedly connected to the lower end of the first fixing ring 5. Multiple support rods 7 are fixedly connected to the upper end of the filter hopper 6, and a fixing box 8 is fixedly connected to the upper end of the multiple support rods 7. A first servo motor 9 is detachably connected inside the fixing box 8. The first servo motor 9... The output shaft is detachably connected to the first rotating rod 10. Multiple fixing plates 11 are fixedly connected to the outer surface of the first rotating rod 10. A fixing cylinder 12 is fixedly connected to the other end of each fixing plate 11. A second fixing ring 13 is fixedly connected to the outer surface of the fixing cylinder 12. Multiple ball bearings 14 are rolled between the second fixing ring 13 and the first fixing ring 5. A grinding wheel 15 is fixedly connected to the upper end of the first rotating rod 10. A fixed grinding disc 16 is fixedly connected to the inner surface of the grinding tank 1. The contact surfaces of the grinding wheel 15 and the fixed grinding disc 16 are provided with staggered grinding teeth. The upper end of the grinding wheel 15 is fixed... A fixed connecting rod 17 is fixedly connected to the first spiral blade 18 and the actuating rod 19, respectively, on the middle and upper outer surfaces of the fixed rod 17. Multiple actuating rods 19 are arranged in a circular array around the axis of the fixed rod 17, with the ends furthest from the fixed rod 17 inclined upwards and in contact with the inner surface of the feed hopper 2. A wear-resistant sleeve made of polytetrafluoroethylene is fitted onto the outer surface of the actuating rods 19. A lifting cylinder 20 is fixedly connected to one side of the grinding tank 1. A connecting pipe 21 is fixedly connected to the lower end of the filter hopper 6. An oil-resistant rubber sealing gasket is fixedly fitted at the connection between the filter hopper 6 and the connecting pipe 21. The middle of the connecting pipe 21 is detachably connected to a one-way valve that guides from the filter hopper 6 to the lifting cylinder 20. The filter hopper 6 is connected to the bottom of the lifting cylinder 20 through the connecting pipe 21. The inner wall of the lifting cylinder 20 is fixedly connected to a wear-resistant liner with a gap between the wear-resistant liner and the second spiral blade 24. The top of the lifting cylinder 20 is detachably connected to a second servo motor 22. The output shaft of the second servo motor 22 is detachably connected to a second rotating rod 23. The outer surface of the second rotating rod 23 is fixedly connected to the second spiral blade 24. The side of the lifting cylinder 20 is fixedly connected to a discharge hopper 25.

[0015] It should be noted that this utility model is a raw material processing and grinding device for chili sauce production. In use, the chili sauce raw material is first fed into the grinding tank 1 from the feed hopper 2. The first servo motor 9 is then started, driving the first rotating rod 10 to rotate. The first rotating rod 10 synchronously drives the fixed plate 11, fixed cylinder 12, grinding mold 15, and fixed rod 17 to rotate. The actuating rod 19 on the fixed rod 17 rotates with it to prevent the raw material from clogging in the feed hopper 2. Simultaneously, the first spiral blade 18 pushes the raw material downwards between the grinding mold 15 and the fixed grinding disc 16. The grinding teeth on both surfaces are used to grind the raw material. The ground slurry falls into the filter hopper 6, and slurry meeting the fineness requirements is filtered. The slurry falls through the filter holes on the inner wall of the filter hopper 6 to the bottom of the grinding tank 1. The incompletely ground chili sauce raw material flows into the bottom of the lifting cylinder 20 through the connecting pipe 21 and the one-way valve. The second servo motor 22 is started, which drives the second rotating rod 23 and the second spiral blade 24 to rotate. The second spiral blade 24 conveys the slurry in the lifting cylinder 20 upward and discharges it from the discharge hopper 25. The discharged chili sauce raw material falls back into the feed hopper 2 for secondary grinding to ensure the fineness of the grinding. After the raw material has been ground multiple times to reach the required fineness, the second servo motor 22 is turned off and the slurry circulation is stopped. The discharge valve 4 is opened, and the qualified slurry in the grinding tank 1 is discharged through the discharge pipe 3, completing the grinding process of the chili sauce raw material.

[0016] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A raw material processing and grinding device for chili sauce production, comprising a grinding tank (1), characterized in that: The grinding tank (1) is fixedly connected to the upper end of a feed hopper (2), and a discharge pipe (3) is fixedly connected to one side of the grinding tank (1). A discharge valve (4) is detachably connected to the middle of the discharge pipe (3). A first fixing ring (5) is fixedly connected inside the grinding tank (1). A filter bucket (6) is fixedly connected to the lower end of the first fixing ring (5). Multiple support rods (7) are fixedly connected to the upper end of the filter bucket (6). A fixing box (8) is fixedly connected to the upper end of the multiple support rods (7). A first servo motor (9) is detachably connected inside the fixing box (8). A first rotating rod (10) is detachably connected to the output shaft of the first servo motor (9). Multiple fixing plates (11) are fixedly connected to the outer surface of the first rotating rod (10). A fixing cylinder (12) is fixedly connected to the other end of the multiple fixing plates (11). A second fixing ring (13) is fixedly connected to the outer surface of the fixing cylinder (12). Multiple balls (14) are rolled between the first fixed ring (5). A grinding tool (15) is fixedly connected to the upper end of the first rotating rod (10). A fixed grinding disc (16) is fixedly connected to the inner surface of the grinding tank (1). A fixed rod (17) is fixedly connected to the upper end of the grinding tool (15). A first spiral blade (18) and a toggle rod (19) are fixedly connected to the middle and upper outer surfaces of the fixed rod (17), respectively. A lifting cylinder (20) is fixedly connected to one side of the grinding tank (1). A connecting pipe (21) is fixedly connected to the lower end of the filter bucket (6). A second servo motor (22) is detachably connected to the top of the lifting cylinder (20). A second rotating rod (23) is detachably connected to the output shaft of the second servo motor (22). A second spiral blade (24) is fixedly connected to the outer surface of the second rotating rod (23). A discharge hopper (25) is fixedly connected to one side of the lifting cylinder (20).

2. The raw material processing and grinding device for chili sauce production according to claim 1, characterized in that: The filter bucket (6) has a conical structure and the inner wall of the filter bucket (6) is uniformly provided with filter holes. A sealing gasket is fixedly fitted at the connection between the lower end of the filter bucket (6) and the connecting pipe (21). The sealing gasket is made of oil-resistant rubber material. The filter bucket (6) and the bottom of the lifting cylinder (20) are connected through the connecting pipe (21).

3. The raw material processing and grinding device for chili sauce production according to claim 1, characterized in that: The outer surface of the grinding wheel (15) and the inner surface of the fixed grinding disc (16) are both provided with staggered grinding teeth.

4. The raw material processing and grinding device for chili sauce production according to claim 1, characterized in that: Multiple actuating rods (19) are arranged in a ring array with the axis of the fixed rod (17) as the center. The actuating rod (19) is inclined upward at the end away from the fixed rod (17), and the outer surface of the actuating rod (19) is covered with a wear-resistant sleeve made of polytetrafluoroethylene. The upwardly inclined part of the actuating rod (19) is in contact with the inner surface of the feed hopper (2).

5. The raw material processing and grinding device for chili sauce production according to claim 1, characterized in that: A one-way valve is detachably connected to the middle of the connecting pipe (21). The one-way valve is directed from the filter bucket (6) to the lifting cylinder (20). A wear-resistant liner is fixedly connected to the inner wall of the lifting cylinder (20), and a gap is left between the wear-resistant liner and the second spiral blade (24).

Images