A device for collecting magnetic substances of silicon fine powder

CN224763254UActive Publication Date: 2026-09-18QUZHOU THIRD AGE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521474117.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-15
Publication Date
2026-09-18
Estimated Expiration
2035-07-15

AI Technical Summary

Technical Problem

[0003]通常的,现有技术中如CN205262890U将粉末样品分散在液体中,直接使用磁棒与分散液接触收集磁性物称重,过程较为繁琐,磁性物不易从磁棒上分离,同时由于合成球形二氧化硅的磁性物含量本身较少,该方法使用称重所造成误差较大,很难评估不同批次间硅微粉磁性物的细小差别

Benefits of technology

1、本实用新型通过均匀摇晃分散后的粉末样品,使得粉末样品中的磁性颗粒均匀与磁性装置接触,以便完全从粉末样品中分离出来;

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Abstract

The utility model belongs to the field of measurement, test technology especially involves the device that separates material by the material physical property, concretely relates to a device for collecting silicon micro powder magnetic substance. The utility model discloses bottle body subassembly, fixed clamp subassembly, elastic cover subassembly, magnetic column subassembly, wherein bottle body subassembly includes bottle body and bottle cap, fixed clamp subassembly includes two clamp body and sets up the rotary joint on one clamp body side surface, elastic cover subassembly includes magnetic substance container and bottle cap container, magnetic column subassembly is installed in magnetic substance container, bottle cap container is connected on bottle cap, bottle cap is screwed in the bottle mouth department of bottle body, and clamp body is held in magnetic substance container and clamp body is held in the axial range of at least partial bottle cap. The utility model discloses fixed clamp subassembly and rotary joint, and it is convenient to connect rotating device, realizes automation or mechanical shaking, reduces manual operation error, and the design of detachable bottle cap can separate the collected magnetic substance from the magnetic column quickly and conveniently.
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Description

Technical Field

[0001] This utility model belongs to the field of measurement and testing technology, and in particular relates to a device for separating materials by means of the physical properties of materials, specifically a device for collecting magnetic silicon micropowder. Background Technology

[0002] Spherical polysiloxanes can be used as fillers in high-frequency and high-speed circuit boards requiring low dielectric constant and low dielectric loss, as well as in semiconductor packaging materials, light diffusing agents, cosmetics, and anti-sticking agents. Spherical polysiloxanes can be calcined to obtain spherical silica. This synthetic spherical silica is characterized by high purity, small specific surface area, narrow particle size distribution, and the absence of large particles, making it widely applicable as a high-grade filler in high-speed circuit boards, semiconductor packaging, film opening agents, cosmetics, and rubber and plastic products.

[0003] Typically, existing technologies, such as CN205262890U, disperse powder samples in liquid and directly use a magnetic rod to contact the dispersion to collect and weigh the magnetic material. This process is quite cumbersome, and the magnetic material is not easy to separate from the magnetic rod. In addition, since the content of magnetic material in the synthetic spherical silica is relatively small, the error caused by weighing in this method is large, making it difficult to assess the subtle differences in the magnetic material of silica micropowder between different batches.

[0004] This patent describes a device for collecting magnetic materials from spherical silica powder. The device collects the magnetic materials from the powder using a magnetic column, and then photographs the size, structure, and quantity of the magnetic materials under a microscope to rate the state of magnetic materials in the spherical silica. Utility Model Content

[0005] The purpose of this invention is to provide a device for detecting magnetic materials in silicon micropowder. By uniformly shaking and dispersing the powder sample, the magnetic particles in the powder sample are made to come into uniform contact with the magnetic device, so as to completely separate them from the powder sample. The design of the detachable bottle cap allows for convenient and rapid separation of the collected magnetic materials from the magnetic column.

[0006] The technical solution adopted by this utility model to solve the above problems is: a device for collecting magnetic silicon micropowder, comprising: a bottle assembly, a fixing clamp assembly, an elastic sleeve assembly, and a magnetic column assembly, wherein: The bottle components include the bottle body and the bottle cap; The clamping assembly includes two clamping bodies and a rotary joint disposed on the side of one of the clamping bodies; The flexible sleeve assembly includes a magnetic column container and a cap container; The magnetic pillar assembly includes several magnetic pillars; Several magnetic pillars are installed in a magnetic pillar container, a bottle cap container is fitted onto a bottle cap, the bottle cap is screwed onto the bottle mouth, and a clamp is held at the connection between the magnetic pillar container and the bottle cap container, and the clamp is held within the axial range of at least part of the bottle cap.

[0007] A further preferred technical solution is that the magnetic column assembly also includes a base, and the base is provided with a magnetic column mounting groove.

[0008] A further preferred technical solution is that the rotary joint is a cylindrical groove with internal threads, used to screw a rotary column with external threads at one end.

[0009] A further preferred technical solution is that the end of the rotating column without external threads is connected to the rotor of the rotating device.

[0010] A further preferred technical solution is that the contact portion between the bottle cap container and the bottle cap is elastic, so as to be sleeved onto the bottle cap by elastic clamping force.

[0011] A further preferred technical solution is that the contact portion between the magnetic column container and the magnetic column assembly is elastic, so as to be circumferentially sleeved onto the magnetic column assembly by elastic clamping force.

[0012] A further preferred technical solution is that the contact portion between the magnetic column container and the bottle cap container and the clamp has a friction surface.

[0013] A further preferred technical solution is that: the magnetic column container and the bottle cap container are provided with slots, and the clamp is provided with fixing screw holes at the corresponding slots.

[0014] A further preferred technical solution is that the clamp body is provided with a connecting plate, and the connecting plate is provided with fixing holes.

[0015] In summary, this utility model has the following advantages: 1. This utility model uses uniform shaking to disperse the powder sample, so that the magnetic particles in the powder sample can be uniformly contacted with the magnetic device, so as to be completely separated from the powder sample. 2. This utility model, through the fixed clamp assembly and rotary joint, facilitates the connection of the rotating device, realizes automated or mechanical shaking, and reduces manual operation errors; 3. This utility model ensures precise contact between the magnetic column and the bottle cap by using a magnetic column container and a bottle cap container, maintaining a constant relative position and improving the separation efficiency of magnetic particles; 4. This utility model uses a cylindrical groove with internal threads to be screwed to a rotating column, which ensures that the column remains secure and does not come loose during rotation when it is rotated in the tightening direction; 5. The detachable bottle cap design of this utility model allows for easy separation of the collected magnetic material from the magnetic column. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is an exploded view of the present invention.

[0019] Figure 3 This is a schematic diagram of the connection between the magnetic column container and the bottle cap container of this utility model.

[0020] Figure 4 This is a structural diagram showing the connection between the base and the magnetic column of this utility model.

[0021] Figure 5 This is a structural diagram showing the connection between the bottle cap container and the bottle cap of this utility model.

[0022] In the attached diagram, the components represented by each number are as follows: 1. Bottle body; 2. Bottle cap; 3. Clamp; 4. Rotary joint; 5. Magnetic column container; 6. Bottle cap container; 7. Magnetic column; 8. Base; 9. Magnetic column mounting groove; 10. Rotating column; 11. Hole groove; 12. Fixing screw hole; 13. Connecting plate; 14. Fixing hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] The following detailed descriptions are not intended to limit the scope of this utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they fall within the scope of the claims of this utility model.

[0025] A device for collecting magnetic silicon micropowder includes a bottle assembly, a clamping assembly, an elastic sleeve assembly, and a magnetic column assembly, wherein: The bottle assembly includes the bottle body 1 and the bottle cap 2; The fixing clamp assembly includes two clamps 3 and a rotary joint 4 disposed on the side of one of the clamps 3; The elastic sleeve assembly includes a magnetic column container 5 and a bottle cap container 6; The magnetic pillar assembly includes several magnetic pillars 7; Several magnetic pillars 7 are installed in magnetic pillar mounting slots 9 on the base 8. The magnetic pillar assembly is installed in the magnetic pillar container 5. The bottle cap container 6 is fitted onto the bottle cap 2. The bottle cap 2 is screwed onto the bottle mouth of the bottle body 1. The clamp 3 is clamped at the connection between the magnetic pillar container 5 and the bottle cap container 6, and the clamp 3 is clamped within at least part of the axial range of the bottle cap 2.

[0026] In this embodiment, during assembly and use, several magnetic pillars 7 are first prepared and fixed, and placed in the magnetic pillar container 5. Then, the bottle body 1 and bottle cap 2 are washed, a certain mass of powder sample with magnetic particles is weighed and placed into the bottle body 1, and a dispersing solvent is added to the bottle body 1. The bottle cap 2 is then screwed tightly onto the bottle mouth of the bottle body 1. The bottle cap container 6 is then fitted onto the bottle cap 2, and the edges of the magnetic pillar container 5 and the bottle cap container 6 are aligned so that the magnetic pillars 7 are in precise contact with the bottle cap 2. The edges of the magnetic pillar container 5 and the bottle cap container 6 are clamped together by two clamps 3. Finally, the rotating device is connected to the rotary joint 4 on the clamp 3, and the device is rotated and shaken for a certain period of time to ensure that the powder sample is evenly dispersed in the dispersing solvent and in contact with the magnetic pillars 7 as much as possible. Then, the device is left to stand for a period of time.

[0027] After contact is complete, disassemble the rotating device and rotating joint 4, bottle cap 2 and bottle body 1, two clamps 3, bottle cap container 6 and bottle cap 2 in sequence. Note that when disassembling bottle cap 2 and bottle body 1, the magnetic column 7 and bottle cap 2 should always maintain precise contact. Use the above-mentioned dispersing solvent to rinse the excess powder sample on bottle cap 2 so that the remaining magnetic particles are clearly visible. Then, gather the remaining magnetic particles on bottle cap 2 towards the center and collect them.

[0028] In this embodiment, when the device is shaken, the bottle body 1 is rotated 180° so that the bottle cap 2 is below the bottle body 1, and left to stand for a period of time; then the bottle body 1 is rotated 180° so that the bottle cap 2 is above the bottle body 1, and shaken several times to ensure that the powder in the dispersion solvent is evenly distributed; this process is repeated several times until the magnetic particles in the dispersion solvent are in full contact with the bottle cap 2. Compared to hand-shaking, this shaking method theoretically ensures that the magnetic particles in the dispersion solvent and the bottle cap 2 make full contact once in each shaking cycle, resulting in better separation of the magnetic particles.

[0029] The magnetic column assembly also includes a base 8, on which a magnetic column mounting slot 9 is provided. The magnetic column 7 is inserted into the magnetic column mounting slot 9 by plugging it in, which ensures that the relative position of the magnetic column 7 and the bottle cap 2 does not change during shaking.

[0030] The rotary joint 4 is a cylindrical groove with internal threads, used to screw onto a rotary column 10 with external threads at one end. During rotation, the rotary column 10 can further achieve a tight screw connection with the cylindrical groove with internal threads, for example, the rotation direction is the same as the tightening direction, so that the rotary column 10 will not disengage from the cylindrical groove with internal threads during rotation.

[0031] The end of the rotating column 10 without external threads is connected to a rotating device, such as the rotor of a rotary electric motor. A rotary electric motor is a motor with a rotating rotor commonly used in the prior art.

[0032] The contact portion between the bottle cap container 6 and the bottle cap 2 is elastic, allowing it to be fitted onto the bottle cap 2 through an elastic clamping force. The contact portion between the magnetic pillar container 5 and the magnetic pillar assembly is elastic, allowing it to be circumferentially fitted onto the magnetic pillar assembly through an elastic clamping force. The bottle cap container 6 and the magnetic pillar container 5 have the same outer diameter. The design of the bottle cap container 6 makes it easier for the two clamping bodies 3 to clamp the connection between the magnetic pillar container 5 and the bottle cap 2, i.e., it is achieved by clamping the connection between the bottle cap container 6 and the magnetic pillar container 5. The edge of the bottle cap container 6 is slightly higher than the bottle cap 2, and the height difference between them is filled by the magnetic pillar 7, satisfying both the requirement for a precise fit between the magnetic pillar 7 and the bottle cap 2, and the requirement for a tight connection between the bottle cap container 6 and the magnetic pillar container 5; alternatively, the edge of the bottle cap container 6 may be slightly lower than the bottle cap 2, and the height difference between them is filled by the magnetic pillar container 5, achieving the same effect.

[0033] The contact portions of the magnetic column container 5 and the bottle cap container 6 with the clamping body 3 have friction surfaces. The presence of friction surfaces makes it less likely for the connection between the two clamping bodies 3 and the bottle cap container 6 and the magnetic column container 5 to become misaligned.

[0034] The magnetic column container 5 and the bottle cap container 6 are provided with slots 11, and the clamp 3 is provided with a fixing screw hole 12 corresponding to the slot 11. The slot 11 and the fixing screw hole 12 have the same specifications. The slot 11 can be provided with an internal thread of the same specifications and tightening direction as the fixing screw hole 12, or it can be without an internal thread. Using existing technology, a bolt with an external thread of the same specifications and tightening direction as the fixing screw hole 12 can be rotated and fixed in the fixing screw hole 12 and simultaneously fixed in the slot 11.

[0035] The clamp body 3 is provided with a connecting plate 13, and the connecting plate 13 is provided with a fixing hole 14. The two clamp bodies 3 are fixed together by using bolts of the same specifications as those in the fixing hole 14, which are in the prior art. Preferably, a nut with an internal thread of the same specifications and screwing direction as the bolt is also used for fixing. The two clamp bodies 3 can be fixed together by first inserting the bolt into the fixing hole 14 and then tightening the nut onto the bolt.

[0036] The present invention will be further described in detail below with reference to the accompanying drawings.

[0037] This specific embodiment is merely an explanation of the present utility model. It should be noted that the sequence numbers of the following embodiments are not intended to limit the preferred order of the embodiments. Example 1

[0038] refer to Figures 1-5 The magnetic material detection device includes; Bottle 1 is a cylindrical container with an external threaded interface at the top and a flat or slightly concave arc bottom. It has a volume of 500ml, a wall thickness of 1mm, and is made of PE material. It is chemically resistant, highly transparent for easy observation, and is used to hold powder samples and dispersing solvents, providing a sealed space.

[0039] Bottle cap 2 has a flat inner top surface and internal threads on its side walls to match the external threads of the bottle body. Bottle cap 2 is 20mm high, and its inner diameter matches the outer diameter of the bottle opening (both parts 1). Bottle cap 2 seals the bottle body and provides an adsorption surface for the magnetic post. It is made of PE material, and its inner top surface is designed to work with the magnetic post 7 to attract magnetic particles.

[0040] Clamp 3 is a semi-circular arc-shaped metal plate with a diameter of 70mm. It is used to clamp the magnetic column container 5 and the bottle cap container 6 to ensure connection stability. It is made of 316 stainless steel.

[0041] Rotary joint 4, which is an M8 nut, is welded to the semi-circular apex of clamp 3. It is used to connect rotating column 10 and clamp 3 to transmit rotational torque. It is made of 316 stainless steel and is self-locking and anti-loosening during rotation.

[0042] The magnetic column container 5 is a closed cylinder with an inner diameter of 64.5 mm, an outer diameter of 70 mm, and a height of 30.5 mm. The magnetic column container 5 is made of rubber and is used to accommodate the magnetic column base 8 to fix the position of the magnetic column 7.

[0043] Bottle cap container 6 is an open-bottomed cylinder with an inner diameter of 64.5mm, an outer diameter of 70mm, and a height of 25.5mm. The bottle cap container 6 is made of rubber and is used to fit the bottle cap and transmit clamping force.

[0044] Magnetic column 7 is a cylindrical N35 grade neodymium iron boron permanent magnet with a nickel-plated surface. The bottom diameter is 25.8 mm and the height is 30 mm. Magnetic column 7 is used to generate a magnetic field to adsorb magnetic particles in powder.

[0045] The base 8 is a cylindrical plate made of rubber, with a diameter of 64.5 mm and a height of 15 mm. The base 8 has four magnetic post mounting slots 9 with a diameter of 25.8 mm and a depth of 9 mm. The magnetic posts 7 are installed in the magnetic post mounting slots 9 by insertion.

[0046] The rotating column 10 has an external thread at one end that matches the rotary joint 4, and a D-shaped coupling head at the other end to transmit the torque of the rotary motor to the clamp.

[0047] The slot 11 is set on the side of the magnetic column container and the bottle cap container, with a diameter of 5mm. The fixing screw hole 12 is a threaded through hole located on the side wall of the clamp body, coaxial with the slot 11. The slot 11 and the fixing screw hole 12 are connected by bolts to enhance the clamping stability.

[0048] The connecting plate 13 is a metal plate with a length of 22mm, which is provided at the end of the clamp 3. It has a fixing hole 14 with a diameter of 8mm, and the two clamps 3 are locked by inserting bolts.

[0049] The installation method of the above-mentioned magnetic material detection device is as follows: Several magnetic pillars 7 are securely installed into the magnetic pillar mounting slots 9 on the base 8 inside the magnetic pillar container 5 via a plug-in connection. The elastically designed magnetic pillar mounting slots 9 ensure that the magnetic pillars will not move during subsequent shaking due to their elastic clamping force. 50g ± 0.1g of the powder sample containing magnetic particles to be tested is placed into the bottle body 1. 150g ± 0.1g of anhydrous ethanol is added to the bottle body 1, and the bottle cap 2 is screwed tightly onto the bottle opening to seal the bottle. The bottle cap container 6 is then fitted onto the bottle cap 2, which has already been screwed onto the bottle body. The edge of the magnetic pillar container 5 containing the magnetic pillars 7 is aligned with the edge of the bottle cap container 6, which is already fitted onto the bottle cap 2. When aligned, the magnetic pillars 7 at the bottom of the magnetic pillar container 5 are in close contact with the outer surface of the bottle cap 2. Two clamps 3 are used to hold the magnetic pillar container 5 at the connection point where it is aligned with the bottle cap container 6, ensuring that at least a portion of the clamps 3 are clamped onto or near the bottle cap 2. Securely fasten the magnetic column container 5, bottle cap container 6, and bottle cap 2 together, ensuring precise contact between the magnetic column 7 and the bottle cap 2. Align the slots 11 on the outer walls of the magnetic column container 5 and bottle cap container 6 with the fixing screw holes 12 of the clamp 3 and screw them together. Align the connecting plate 13 of the clamp 3 with the fixing holes 14 and tighten them with bolts. Connect the rotary motor, which has been connected to the rotating column 10, to the rotary joint 4 located on the side of one of the clamps 3 through the rotating column 10. Screw the rotating column 10 into the rotary joint 4 for connection and tightening. During rotation, rotate in the tightening direction of the rotating column 10 to automatically tighten and prevent loosening.

[0050] Furthermore, the same or similar element symbols are used as far as possible in the accompanying drawings and description to refer to the same or similar parts or steps. The drawings are presented in a simplified form and are not drawn to scale. For convenience and clarity only, directional terms such as top, bottom, front, back, left, right, front, back, upward, above, above, below, behind, and front may be used to refer to the drawings. These and similar directional terms should not be construed as limiting the scope of this disclosure in any way.

Claims

1. A device for collecting magnetic fines of silicon micropowder, characterized by, Includes bottle body assembly, fixing clamp assembly, elastic sleeve assembly, and magnetic post assembly, wherein: The bottle assembly includes a bottle body (1) and a bottle cap (2); The fixing clamp assembly includes two clamps (3) and a rotary joint (4) disposed on the side of one of the clamps (3); The elastic sleeve assembly includes a magnetic column container (5) and a bottle cap container (6); The magnetic column assembly includes a plurality of magnetic columns (7); Several of the magnetic pillars (7) are installed in the magnetic pillar container (5), the bottle cap container (6) is fitted onto the bottle cap (2), the bottle cap (2) is screwed onto the bottle mouth of the bottle body (1), the clamp (3) is clamped at the connection between the magnetic pillar container (5) and the bottle cap container (6), and the clamp (3) is clamped within at least part of the axial range of the bottle cap (2).

2. The device for collecting magnetic silicon powder according to claim 1, wherein The magnetic column assembly also includes a base (8) on which a magnetic column mounting groove (9) is provided.

3. The device for collecting magnetic silicon powder according to claim 1, wherein The rotary joint (4) is a cylindrical groove with internal threads, used to screw a rotary column (10) with external threads at one end.

4. The device for collecting magnetic silicon powder according to claim 3, wherein The end of the rotating column (10) without external threads is connected to the rotor of the rotating device.

5. The device for collecting magnetic silicon powder according to claim 1, wherein The contact portion between the bottle cap container (6) and the bottle cap (2) is elastic, so that it is fitted onto the bottle cap (2) by an elastic clamping force.

6. The device for collecting magnetic silicon powder according to claim 1, wherein The contact portion between the magnetic column container (5) and the magnetic column assembly is elastic, so as to be circumferentially sleeved onto the magnetic column assembly by elastic clamping force.

7. The device for collecting magnetic silicon powder according to claim 1, wherein The contact portions of the magnetic column container (5) and the bottle cap container (6) with the clamp (3) have friction surfaces.

8. The device for collecting magnetic silicon powder according to claim 1, wherein The magnetic column container (5) and the bottle cap container (6) are provided with slots (11), and the clamp (3) is provided with fixing screw holes (12) corresponding to the slots (11).

9. The device for collecting magnetic silicon powder according to claim 1, wherein The clamp (3) is provided with a connecting plate (13), and the connecting plate (13) is provided with a fixing hole (14).

Citation Information

Patent Citations

  • A device for silicon powder magnetic substance detects

    CN205262890U