A high-purity quartz sand iron-zinc impurity separation device
Patent Information
- Application Number
- CN202522224470.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0003]对于普通石英砂加工处理较为简单，但在对于高纯石英砂处理时，需要进行进一步的将铁锌杂质分离，通常现有的结构，多为通过简单的磁性的分离处理，磁性的分离无法保证稳定，同时需要多次进行分离，导致增加不必要工作效率的问题
本实用新型中首先外架组件的结构能够便捷的安装分离组件，分离组件设置为上下的两组结构，上下的分离组件设置为倾斜排布，使得上端的分离组件排出物料后，让底部的分离组件能够稳定的对物料接取，进行二次的分离处理作用，分离组件的内部处安装有磁力组件，磁力组件能够对于需要安装指定数量的磁性范围使用，磁力组件的外端伸出部分安装在调节组件上，调节组件能够将承载的磁力组件进行角度控制，从而实现对于需要的分离组件磁性位置调节，外架组件处对应分离组件外壁处安装有清理组件，清理组件设置在分离组件下端靠后侧，同时清理组件与分离组件相互接触传动，使得清理组件跟随分离组件转动，使得清理组件将分离组件外壁进行清理，更好的实现对物料的分离处理。
Smart Images
Figure CN224763256U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of screening equipment technology, and in particular to a device for separating iron and zinc impurities from high-purity quartz sand. Background Technology
[0002] With the continuous development of science and technology, various high-tech products are gradually increasing in our lives, making life more convenient. In particular, the use of electronic products, such as semiconductor circuit structures, requires the use of quartz sand materials during processing and production. High-purity quartz sand is particularly important, whether for heating silicon materials or for transistors.
[0003] The processing of ordinary quartz sand is relatively simple, but when processing high-purity quartz sand, it is necessary to further separate iron and zinc impurities. The existing structure usually uses simple magnetic separation, but magnetic separation cannot guarantee stability and requires multiple separations, which leads to unnecessary increase in work efficiency. Utility Model Content
[0004] This utility model relates to a high-purity quartz sand iron-zinc impurity separation device. First, two sets of separation components are directly installed on the outer frame assembly, one above the other. At the same time, the diameter of the separation components is increased to increase the separation efficiency of the magnetic force on the material. A cleaning component is installed at the outer end of the bottom of the separation component. The cleaning component can directly follow the operation and rotation of the separation component and is close to the outer wall of the separation component to assist in cleaning the outer wall of the separation component. A magnetic component is installed inside the separation component. The position structure of the magnetic component can be adjusted, and the angle of the outer end of the magnetic component can be controlled by adjusting the component.
[0005] This utility model provides a high-purity quartz sand iron-zinc impurity separation device, specifically including: an outer frame assembly; two sets of separation components are installed on the outer frame assembly, a cleaning component is installed at the lower outer side of the separation component, a magnetic component is installed inside the separation component, the two ends of the magnetic component extend to the outside of the separation component, and an adjustment component is installed on the outer frame assembly at the position corresponding to the separation component, the top of the adjustment component is connected to the two sets of magnetic components.
[0006] The outer frame plate of the outer frame assembly is provided with two sets of slots, which are arranged at an angle to each other. Each set of slots on the outer frame plate is equipped with a snap-fit plate, and a material discharge belt is installed on the bottom rear side of the outer frame plate.
[0007] The separation cylinder of the separation assembly is configured as a cylindrical structure, with outer ring frames installed at both ends. The separation cylinder is rotatably mounted on the outer frame assembly via the outer ring frames. A gear tooth structure is provided at the outer end of the outer ring frame. The inner wall of the separation cylinder is configured as an inner ring frame. A receiving hopper is installed at the bottom left side of the separation cylinder. A conveyor belt is installed close to the bottom of the receiving hopper. The end of the conveyor belt extends to the top of the lower separation assembly. A discharge hopper is installed on the lower left side of the bottom separation assembly.
[0008] The external gear of the cleaning component is rotatably mounted on one side of the lower end of the separation component. A transmission wheel is installed between the external gear and the separation component. The transmission wheel meshes with the separation component and the external gear respectively. A cleaning rod is connected to the external gear. A spiral brush body is provided on the outer wall of the cleaning rod. The brush body of the cleaning rod is in contact with the outer wall of the separation component.
[0009] The support frame of the adjustment component is fixed to the outer wall of the outer frame component. A positioning frame is hinged to the top of the support frame. A magnetic component is installed at the positioning frame of the support frame. An adjustment rod is rotatably installed at the lower end of the positioning frame of the support frame. The upper end of the adjustment rod meshes with the driven plate. The driven plate is fixed at the outer end of the magnetic component.
[0010] The inner shaft of the magnetic component is installed at the inner end of the separation component. An outer frame is embedded in the slot of the inner shaft, and a magnetic frame is connected to the outer end of the outer frame. The adjacent magnetic frames are configured with a notch-shaped structure.
[0011] This utility model provides a device for separating iron and zinc impurities from high-purity quartz sand, which has the following beneficial effects: In this invention, the outer frame assembly structure facilitates the installation of the separation components. The separation components are configured as two sets, one above the other, arranged at an angle. This allows the lower separation component to stably receive the material after the upper separation component discharges it, enabling secondary separation. A magnetic component is installed inside each separation component, allowing for the installation of a specified number of magnetic fields. The extended portion of the magnetic component is mounted on an adjustment component, which controls the angle of the magnetic component, thus adjusting the magnetic position of the separation components. A cleaning component is installed on the outer frame assembly corresponding to the outer wall of the separation components. The cleaning component is located at the lower rear of the separation components and interacts with them, causing it to rotate with the separation components and clean the outer wall of the separation components, thus achieving better material separation.
[0012] Furthermore, by directly setting slots on the outer frame components and arranging the two sets of slots in an upward and downward inclined configuration, the material separated and discharged by the separation component installed in one slot falls directly to the separation component at the bottom, thereby achieving continuous material separation. The snap-fit plate of the slotted outer frame plate enables convenient installation, while the discharge belt at the bottom position can directly receive the separated iron and zinc impurities and remove them.
[0013] Furthermore, the separator is directly designed as a cylindrical shape, with outer ring frames at both ends. This allows the separator to be rotatably mounted on the outer frame assembly via the outer ring frames. Simultaneously, the two sets of separator components on the outer frame assembly enable two-stage separation, achieving better material separation. The gear tooth structure at the outer end of the outer ring frame allows for direct external transmission control of the separator components. An inner ring frame is installed on the inner wall of the separator, increasing its strength and allowing a magnetic component to be installed inside for stable separation. A receiving hopper is installed on the bottom left side of the upper separator to stably catch the separated material. The receiving hopper then collects the material at the conveyor belt, which transports it again to the top of the bottom separator. The bottom separator then separates the material again, and the finally separated material falls into the discharge hopper for stable discharge.
[0014] In addition, an external gear is installed directly on the bottom side of the outer frame assembly near the separation assembly, and a transmission wheel is installed between the external gear and the separation assembly. This allows the transmission wheel to mesh with both the external gear and the separation assembly simultaneously, so that when the separation assembly rotates, it drives the external gear. A cleaning rod is connected between the external gears, allowing the brush of the cleaning rod to contact the outside of the separation assembly, thereby cleaning some of the residual iron and zinc impurities.
[0015] In addition, the magnetic component is supported on the top of the support frame fixed to the outside of the outer frame assembly. The position of the magnetic component on the support frame is hinged to the positioning frame. The structure of the positioning frame at the support frame allows for easy disassembly and assembly of the magnetic component. The adjustment rod of the support frame is set as a worm gear structure. The driven plate and the adjustment rod mesh with each other, so that the rotation of the adjustment rod can control the driven plate, thereby achieving angle control and adjustment of the magnetic component.
[0016] Furthermore, to better adsorb iron and zinc impurities within the separation component, a slot is directly made on the outer wall of the inner shaft column, and an external frame is installed at the slot. A magnetic frame is directly installed at the outer end of the external frame, which is in close contact with the inner wall of the separation component. This allows materials on the outer wall of the separation component to pass through the magnetic frame, which then adsorbs the iron and zinc impurities in the material, thus achieving the separation of the material. The external frame can be fitted with magnetic frames of a custom span as needed, and notches are provided at the contact points of the magnetic frames to ensure a tighter fit between them. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0018] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0019] In the attached diagram: Figure 1 A schematic diagram of the overall structure of this application is shown; Figure 2 A schematic diagram of the separate component structure of this application is shown; Figure 3 A schematic diagram of the cleaning component structure of this application is shown; Figure 4 A schematic diagram of the outer ring frame and inner ring frame structure of this application is shown; Figure 5 A schematic diagram of the adjustment component structure of this application is shown; Figure 6 A schematic diagram of the magnetic component structure of this application is shown; List of reference numerals 1. Frame assembly; 101. Frame plate; 102. Clip plate; 103. Material discharge belt; 2. Separation assembly; 201. Separation cylinder; 202. Outer ring frame; 203. Receiving hopper; 204. Discharge hopper; 205. Conveyor belt; 206. Inner ring frame; 3. Cleaning assembly; 301. External gear; 302. Transmission wheel; 303. Cleaning rod; 4. Adjustment assembly; 401. Support frame; 402. Positioning frame; 403. Adjustment rod; 404. Driven disc; 5. Magnetic assembly; 501. Inner shaft column; 502. Outer frame; 503. Magnetic frame. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0021] Example 1: Please refer to Figures 1 to 6 : This utility model proposes a high-purity quartz sand iron-zinc impurity separation device, comprising: an outer frame assembly 1; two sets of separation components 2 are installed on the outer frame assembly 1, a cleaning component 3 is installed at the lower outer side of the separation component 2, a magnetic component 5 is installed inside the separation component 2, the two ends of the magnetic component 5 extend to the outside of the separation component 2, and an adjustment component 4 is installed on the outer frame assembly 1 at the position corresponding to the separation component 2, the top of the adjustment component 4 is interconnected with the two sets of magnetic components 5.
[0022] Among them, such as Figure 1 Figure 3 As shown, the outer frame plate 101 of the outer frame assembly 1 is provided with two sets of slots, which are arranged at an angle to each other. Each set of slots on the outer frame plate 101 is equipped with a snap-fit plate 102. A discharge belt 103 is installed at the bottom rear side of the outer frame plate 101. By setting slots on the outer frame assembly 1 and arranging the two sets of slots at an angle, the material separated and discharged by the separation component 2 installed in one slot falls directly to the separation component 2 at the bottom, thereby achieving continuous separation of materials. The snap-fit plate 102 of the slot on the outer frame plate 101 can be easily installed, while the discharge belt 103 at the bottom can directly receive the separated iron and zinc impurities and remove them.
[0023] Among them, such as Figure 1 Figure 2As shown, the separating cylinder 201 of the separating component 2 is configured as a cylindrical structure. Outer ring frames 202 are installed at both ends of the separating cylinder 201. The separating cylinder 201 is rotatably mounted on the outer frame assembly 1 via the outer ring frames 202. A gear tooth structure is provided at the outer end of the outer ring frame 202. The inner wall of the separating cylinder 201 is configured as an inner ring frame 206. By directly configuring the separating cylinder 201 as a cylinder and providing outer ring frames 202 at both ends, the separating cylinder 201 can be rotatably mounted on the outer frame assembly 1 via the outer ring frames 202. Simultaneously, the two sets of separating component 2 structures on the outer frame assembly 1 allow the separating component 2 to perform two separations, achieving better material separation. The gear tooth structure at the outer end of the outer ring frame 202 allows for direct external transmission control of the separating component 2. The inner ring frame 206 is provided at the inner wall of the separating cylinder 201. This design increases the strength of the separating cylinder 201 and allows the magnetic component 5 to be installed inside the separating cylinder 201 via the inner ring frame 206, achieving a stable separation effect. A receiving hopper 203 is installed at the bottom left side of the separating cylinder 201, and a conveyor belt 205 is installed close to the bottom of the receiving hopper 203. The end of the conveyor belt 205 extends to the top of the lower separating component 2. A discharge hopper 204 is installed on the lower left side of the bottom of the bottom separating component 2. By installing the receiving hopper 203 on the bottom left side of the upper separating cylinder 201, the material falling after separation can be stably received. At this time, the receiving hopper 203 will collect the material to the conveyor belt 205, which will then transport it again to the top of the bottom separating cylinder 201. At this time, the bottom separating cylinder 201 will separate the material again, and the material that is separated again will fall into the discharge hopper 204 for stable discharge.
[0024] Among them, such as Figure 3 Figure 5 As shown, the external gear 301 of the cleaning component 3 is rotatably mounted on one side of the lower end of the separation component 2. A transmission wheel 302 is installed between the external gear 301 and the separation component 2. The transmission wheel 302 meshes with both the separation component 2 and the external gear 301. A cleaning rod 303 is connected to the external gear 301. A spiral brush is provided on the outer wall of the cleaning rod 303. The brush of the cleaning rod 303 contacts the outer wall of the separation component 2. The external gear 301 is directly installed on the bottom side of the outer frame component 1 near the separation component 2. The transmission wheel 302 is installed between the external gear 301 and the separation component 2, so that the transmission wheel 302 meshes with both the external gear 301 and the separation component 2. Thus, when the separation component 2 rotates, it drives the external gear 301. The cleaning rod 303 is connected between the external gears 301, so that the brush of the cleaning rod 303 contacts the outside of the separation component 2, thereby cleaning some of the residual iron and zinc impurities.
[0025] Among them, such as Figure 2 Figure 5As shown, the support frame 401 of the adjustment component 4 is fixed to the outer wall of the outer frame component 1. A positioning frame 402 is hinged to the top of the support frame 401. A magnetic component 5 is installed at the positioning frame 402 of the support frame 401. An adjustment rod 403 is rotatably installed at the lower end of the positioning frame 402 of the support frame 401. The upper end of the adjustment rod 403 meshes with the driven plate 404. The driven plate 404 is fixed at the outer end of the magnetic component 5. The top of the support frame 401, which is fixed to the outside of the outer frame component 1, supports the magnetic component 5. The positioning frame 402 is hinged to the position of the support frame 401 supporting the magnetic component 5. The structure of the positioning frame 402 at the support frame 401 allows for easy disassembly and assembly of the magnetic component 5. The adjustment rod 403 of the support frame 401 is set as a worm gear structure. The driven plate 404 and the adjustment rod 403 mesh with each other, so that the rotation of the adjustment rod 403 can control the driven plate 404, thereby achieving angle control and adjustment of the magnetic component 5.
[0026] Among them, such as Figure 4 Figure 6 As shown, the inner shaft post 501 of the magnetic component 5 is installed at the inner end of the separation component 2. An outer frame 502 is embedded in the slot of the inner shaft post 501, and a magnetic frame 503 is connected to the outer end of the outer frame 502. Adjacent magnetic frames 503 are designed with notches. To allow for better adsorption of iron and zinc impurities within the separation component 2, a slot is directly made on the outer wall of the inner shaft post 501, and the outer frame 502 is installed at the slot of the inner shaft post 501. The magnetic frame 503 is directly installed on the outer end and is in close contact with the inner wall of the separation component 2. This allows the material on the outer wall of the separation component 2 to pass through the magnetic frame 503, which will adsorb iron and zinc impurities in the material, thereby achieving the separation of the material. The outer frame 502 can be used to install magnetic frames 503 with a custom span as needed. Notches are provided at the contact points of the magnetic frames 503 to make the magnetic frames 503 fit together more tightly.
[0027] The working principle of this embodiment is as follows: During installation, the magnetic components 5 inside the separation component 2 are installed according to requirements. A specified number of magnetic components 5 are installed inside the separation component 2. At this time, the separation component 2 is rotated and installed on the outer frame component 1. Simultaneously, the outer end of the magnetic components 5 is supported on the adjustment component 4. The adjustment component 4 can then be used to adjust the magnetic components 5. A portion of the material is tested and separated by the magnetic components 5 on the separation component 2. After stable separation is observed, the material is transported in batches to the outer wall of the top separation component 2. The separation component 2 rotates to transport the material. At this time, the iron and zinc impurities in the quartz sand will be directly adsorbed on the outer wall of the separation component 2. The separation component 2 rotates until the iron and zinc impurities in the material are detached from the magnetic components 5, thus achieving the separation of the material from the iron and zinc impurities. The sorted material will fall back into the bottom separation component 2 for secondary separation processing, thereby completing multiple separation processes in one operation and achieving efficient separation of the material.
[0028] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0029] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0030] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A device for separating iron and zinc impurities from high-purity quartz sand, comprising: The outer frame assembly (1) is equipped with two sets of separation components (2). The cleaning component (3) is installed at the lower outer side of the separation component (2). The magnetic component (5) is installed inside the separation component (2). The two ends of the magnetic component (5) extend to the outside of the separation component (2). The adjustment component (4) is installed on the outer frame assembly (1) at the position corresponding to the separation component (2). The top of the adjustment component (4) is connected to the two sets of magnetic components (5).
2. The high purity quartz sand iron and zinc impurity separation device according to claim 1, characterized in that, The outer frame plate (101) of the outer frame assembly (1) is provided with two sets of slots. The two sets of slots are arranged at mutually inclined positions. Each set of slots of the outer frame plate (101) is equipped with a snap-fit plate (102). A discharge belt (103) is installed at the bottom rear side of the outer frame plate (101).
3. The high purity quartz sand iron and zinc impurity separation device according to claim 1, characterized in that, The separation cylinder (201) of the separation component (2) is configured as a cylindrical structure. Both ends of the separation cylinder (201) are equipped with outer ring frames (202). The separation cylinder (201) is rotatably mounted on the outer frame component (1) through the outer ring frames (202). The outer end of the outer ring frame (202) is provided with a gear tooth structure. The inner wall of the separation cylinder (201) is configured as an inner ring frame (206).
4. The apparatus for separating iron and zinc impurities from high purity quartz sand according to claim 3, characterized in that, A receiving hopper (203) is installed at the bottom left side of the separation cylinder (201). A conveyor belt (205) is installed close to the bottom of the receiving hopper (203). The end of the conveyor belt (205) extends to the top of the lower separation component (2). A discharge hopper (204) is installed on the left side of the lower end of the separation component (2).
5. The high-purity quartz sand iron-zinc impurity separation device according to claim 1, characterized in that, The external gear (301) of the cleaning component (3) is rotatably mounted on one side of the lower end of the separation component (2). A transmission wheel (302) is installed between the external gear (301) and the separation component (2). The transmission wheel (302) meshes with the separation component (2) and the external gear (301) respectively. A cleaning rod (303) is connected to the external gear (301). A spiral brush body is provided on the outer wall of the cleaning rod (303). The brush body of the cleaning rod (303) is in contact with the outer wall of the separation component (2).
6. The high-purity quartz sand iron-zinc impurity separation device according to claim 1, characterized in that, The support frame (401) of the adjustment component (4) is fixed to the outer wall of the outer frame component (1). A positioning frame (402) is hinged to the top of the support frame (401). A magnetic component (5) is installed at the positioning frame (402) of the support frame (401). An adjustment rod (403) is rotatably installed at the lower end of the positioning frame (402) of the support frame (401). The upper end of the adjustment rod (403) meshes with the driven plate (404). The driven plate (404) is fixed at the outer end of the magnetic component (5).
7. The high-purity quartz sand iron-zinc impurity separation device according to claim 1, characterized in that, The inner shaft column (501) of the magnetic component (5) is installed at the inner end of the separation component (2). An outer frame (502) is embedded in the slot of the inner shaft column (501), and a magnetic frame (503) is connected to the outer end of the outer frame (502). The adjacent magnetic frames (503) are configured with a notch-shaped structure.