A device for removing impurities

CN224763267UActive Publication Date: 2026-09-18JIANGSU ZHONGNENG POLYSILICON TECH DEV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522241935.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-09-18
Estimated Expiration
2035-10-23

AI Technical Summary

Technical Problem

目前,常见的除磁设备多采用固定式磁棒或静态磁栅,其在工作过程中需停机进行人工清理,影响了生产的连续性

Benefits of technology

本实用新型通过将两块半圆形磁环或完整磁环分开设置在一个除杂装置中,通过转动将磁铁吸附的磁性物质吸附,并在转动时将磁性物质从除磁器上剥离并收集,实现连续性的将磁性物质分离。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224763267U_ABST
    Figure CN224763267U_ABST
Patent Text Reader

Abstract

The utility model discloses a magnetic separation technical field's edulcoration device, aims at solving the existing technology cannot carry out continuous demagnetization operation to solid particles or powder. The device includes demagnetization device shell, and the demagnetization device shell inside forms and has processing chamber, and the first magnetic ring, second magnetic ring and first isolation ring and second isolation ring that are arranged inside are all adopted split setting or fixed connection, and the processing chamber still is provided with first scrape magnetic board and second scrape magnetic board, and the scraping end of first scrape magnetic board and second scrape magnetic board is connected with the outer surface of first isolation ring and second isolation ring respectively, and first scrape magnetic board and second scrape magnetic board correspond respectively and are provided with first collection box and second collection box, and first bearing and second bearing are used for driving first magnetic ring and second magnetic ring rotation respectively, so that first magnetic ring and second magnetic ring can alternately carry out demagnetization to granular silicon. The utility model can automatically, efficiently peels off and collects the adsorbed magnetic impurity from the demagnetization element.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a purification device, belonging to the field of magnetic separation technology. Background Technology

[0002] In the production of non-magnetic materials and the processing of powdered materials, removing magnetic impurities from raw materials is a crucial step in ensuring product quality. Currently, common demagnetizing equipment often uses fixed magnetic rods or static magnetic grids, requiring manual cleaning during operation, which disrupts production continuity. While rotary magnetic filters, developed later, can achieve cleaning without stopping the machine, their structure is often complex, making magnetic powder cleaning inconvenient, and there is a risk that adsorbed magnetic impurities may detach under prolonged material rinsing and re-mix with clean materials. Furthermore, although some integrated equipment combines stirring, demagnetizing, and sieving functions, reducing steps, it still fails to effectively achieve real-time, automatic stripping and collection of magnetic impurities in the demagnetizing stage, making it difficult to meet the demands of high-efficiency, high-quality continuous production. Therefore, there is an urgent need for a device that can achieve continuous, automatic impurity removal and effectively prevent secondary contamination by magnetic impurities. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a purification device that can continuously adsorb magnetic impurities in particulate matter during the demagnetization process, and promptly remove and collect these impurities from the magnetic ring, preventing impurities from being washed back by the particles and ensuring a continuous and stable demagnetization effect.

[0004] To solve the above-mentioned technical problems, this utility model is implemented using the following technical solution: A demagnetizing device includes a demagnetizing device housing, and a processing chamber is formed inside the demagnetizing device housing. The processing chamber is provided with a first bearing, a second bearing, a first magnetic ring, a second magnetic ring, a first isolation ring, and a second isolation ring. The first magnetic ring, the second magnetic ring, the first isolation ring, and the second isolation ring are all separately configured or fixedly connected; The processing chamber is also provided with a first magnetic scraper and a second magnetic scraper. The scraping ends of the first magnetic scraper and the second magnetic scraper are respectively connected to the outer surfaces of the first isolation ring and the second isolation ring. The first magnetic scraper and the second magnetic scraper are respectively provided with a first collection box and a second collection box. The first bearing and the second bearing are used to drive the first magnetic ring and the second magnetic ring to rotate, so that the first magnetic ring and the second magnetic ring can alternately demagnetize the particulate silicon.

[0005] Preferably, the upper part of the demagnetizing device housing is connected to a feed inlet and a feed pipe, and the lower part of the demagnetizing device housing is connected to a discharge outlet and a discharge pipe.

[0006] Preferably, both the first magnetic ring and the second magnetic ring are provided with magnetic adsorption areas in their circumferential direction, and the ends of the magnetic adsorption areas correspond to the scraping ends of the first and second magnetic scraping plates.

[0007] Preferably, both the first isolation ring and the second isolation ring are cylindrical structures.

[0008] Preferably, the first and second isolation rings are made of polyurethane material.

[0009] Preferably, the processing chamber is further provided with a first baffle, a second baffle, a third baffle and a fourth baffle; One side of the first baffle is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the second isolation ring; one side of the second baffle is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the first isolation ring; one side of the third baffle is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the first collection box; one side of the fourth baffle is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the second collection box.

[0010] Preferably, the first collection box and the second collection box are detachably connected to the housing of the demagnetizing device.

[0011] Preferably, a fixed magnetic block is provided in the first collection box and the second collection box respectively.

[0012] Preferably, the first collection box and the second collection box are detachably connected to the housing of the demagnetizing device.

[0013] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This invention separates two semi-circular or complete magnetic rings in a single impurity removal device. By rotating the rings, the magnetic material attracted by the magnet is attracted, and during rotation, the magnetic material is peeled off from the demagnetizer and collected, thus achieving continuous separation of magnetic material. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the bearingless impurity removal device provided by this utility model; Figure 2 This is a schematic diagram of the structure of a cleaning device provided by this utility model; In the diagram: 1. Demagnetizing device housing; 2. First magnetic ring; 3. First baffle; 4. Second baffle; 5. Feed inlet; 6. Feed pipe; 7. Second magnetic ring; 8. First isolation ring; 9. First scraper; 16. Second scraper; 10. First collection box; 11. Third baffle; 12. Fourth baffle; 13. Discharge port; 14. Discharge pipeline; 15. Second collection box; 17. Second isolation ring; 18. First bearing; 19. Second bearing. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.

[0016] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1

[0018] See Figure 2 A demagnetizing device includes a demagnetizing device housing 1, inside which a processing chamber is formed. The processing chamber is provided with a first bearing 18, a second bearing 19, a first magnetic ring 2, a second magnetic ring 7, a first isolation ring 8, and a second isolation ring 17. The first bearing 18 and the second bearing 19 are respectively used to drive the first magnetic ring 2 and the second magnetic ring 7 to rotate, so as to ensure that they can alternately perform continuous demagnetizing operation on particulate silicon.

[0019] The first magnetic ring 2 and the second magnetic ring 7 are associated with the first isolation ring 8 and the second isolation ring 17. The magnetic rings and the isolation rings can be set separately or fixedly connected. The magnetic rings themselves can be a complete circular structure or a non-complete structure occupying 3 / 4 to 4 / 5 of the circular structure to optimize the adsorption effect.

[0020] In the processing chamber, a first magnetic scraper 9 and a second magnetic scraper 16 are also provided, and the scraping ends of the magnetic scrapers are in contact with the outer surfaces of the first isolation ring 8 and the second isolation ring 17, respectively. When the magnetic particles in the particulate silicon are adsorbed onto the first isolation ring 8 and the second isolation ring 17, as the isolation rings rotate, the magnetic material in the particulate silicon is carried to the positions of the first magnetic scraper 9 and the second magnetic scraper 16 and scraped off, falling into the corresponding first collection box 10 and the second collection box 15.

[0021] Overall, the device achieves continuous demagnetization of solid particles or powders through the alternating rotation of the magnetic rings and the synergistic effect of the scraping plates. This effectively prevents magnetic materials from being washed away by particles over a long period of time and then re-mixed into the material, thus improving the impurity removal efficiency and material quality. At the same time, the structure is simple and maintenance is convenient. Example 2

[0022] See Figure 1 When the magnetic ring and the isolation ring are set separately, the first magnetic ring 2 and the second magnetic ring 7 are respectively installed inside the first isolation ring 8 and the second isolation ring 17. The first isolation ring 8 and the second isolation ring 17 are both cylindrical structures and made of polyurethane material, which effectively protects the magnetic ring from direct contact with the particulate silicon, prevents the magnetic ring from wearing, and allows the magnetic particles to be adsorbed on the surface of the isolation ring.

[0023] Both the first magnetic ring 2 and the second magnetic ring 7 have magnetic adsorption areas on their circumference. The ends of the magnetic adsorption areas correspond to the scraping ends of the first magnetic scraper 9 and the second magnetic scraper 16. When the isolation ring rotates, the adsorbed magnetic material is carried to the position of the magnetic scraper and scraped off, realizing continuous and automatic removal of magnetic impurities and preventing the magnetic material from being washed back by the material.

[0024] There are two design options for the magnetic rings: First, when the first magnetic ring 2 and the second magnetic ring 7 are complete permanent magnet rings, a continuous magnetic adsorption area is formed around their circumference. In this case, the first isolation ring 8 and the second isolation ring 17 rotate continuously, transporting the magnetic material adsorbed on their surfaces to the first scraper plate 9 and the second scraper plate 16 for scraping. Second, when the first magnetic ring 2 and the second magnetic ring 7 are not complete rings (for example, occupying 3 / 4 to 4 / 5 of the entire circumference), they rotate synchronously with the isolation rings, thus forming a periodically operating magnetic adsorption area. This adsorption area adsorbs magnetic impurities in the particulate silicon when rotating to the feeding section. When rotating to the scraper plate position away from the material, the magnetic impurities are scraped off. If an electromagnet is used, it can also be controlled by partitioning, de-energizing the area when rotating near the scraper plate, making it easier to remove impurities.

[0025] It should be noted that the first magnetic ring 2 and the second magnetic ring 7 can also be designed as one being a complete circular ring and the other being a non-complete circular ring.

[0026] In a further embodiment of this utility model, the upper part of the outer shell 1 of the demagnetizing device is connected to the inlet 5 and the inlet pipe 6, and the lower part is connected to the outlet 13 and the outlet pipe 14, so as to ensure that the material can smoothly enter and exit the processing chamber and realize continuous production.

[0027] The processing chamber is also equipped with a first baffle 3, a second baffle 4, a third baffle 11, and a fourth baffle 12. The first baffle 3 is connected to the inner wall of the processing chamber on one side and to the outer surface of the second isolation ring 17 on the other side; the second baffle 4 is connected to the inner wall of the processing chamber on one side and to the outer surface of the first isolation ring 8 on the other side; the third baffle 11 is connected to the inner wall of the processing chamber on one side and to the outer surface of the first collection box 10 on the other side; the fourth baffle 12 is connected to the inner wall of the processing chamber on one side and to the outer surface of the second collection box 15 on the other side. These baffles guide the flow of materials, prevent short circuits, and ensure that magnetic impurities are fully adsorbed and collected.

[0028] In a further embodiment of this utility model, the first collection box 10 and the second collection box 15 are detachably connected to the outer shell 1 of the demagnetizing device, which facilitates regular cleaning and replacement. The collection boxes are respectively provided with fixed magnetic blocks, which can further adsorb and fix the scraped magnetic material, making it convenient to judge and analyze the magnetic impurities in the whole batch of materials. Example 3

[0029] join Figure 1 When the magnetic ring and the isolation ring are fixedly connected, the first magnetic ring 2 and the second magnetic ring 7 are integrated with the first isolation ring 8 and the second isolation ring 17. The rest of the structure is the same as in Embodiment 2, and will not be described again here.

[0030] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A purification device, characterized in that, The device includes a demagnetizing device housing (1), and a processing chamber is formed inside the demagnetizing device housing (1). The processing chamber is provided with a first bearing (18), a second bearing (19), a first magnetic ring (2), a second magnetic ring (7), a first isolation ring (8), and a second isolation ring (17). The first magnetic ring (2), the second magnetic ring (7), the first isolation ring (8), and the second isolation ring (17) are all separately set or fixedly connected; The processing chamber is also provided with a first magnetic scraper (9) and a second magnetic scraper (16). The scraping ends of the first magnetic scraper (9) and the second magnetic scraper (16) are respectively connected to the outer surfaces of the first isolation ring (8) and the second isolation ring (17). The first magnetic scraper (9) and the second magnetic scraper (16) are respectively provided with a first collection box (10) and a second collection box (15). The first bearing (18) and the second bearing (19) are used to drive the first magnetic ring (2) and the second magnetic ring (7) to rotate, so that the first magnetic ring (2) and the second magnetic ring (7) can alternately demagnetize the particulate silicon.

2. The impurity removal device of claim 1, wherein The upper part of the outer shell (1) of the demagnetizing device is connected to the inlet (5) and the inlet pipe (6), and the lower part of the outer shell (1) of the demagnetizing device is connected to the outlet (13) and the outlet pipe (14).

3. The impurity removal device of claim 1, wherein Both the first magnetic ring (2) and the second magnetic ring (7) have magnetic adsorption areas in their circumference, and the ends of the magnetic adsorption areas correspond to the scraping ends of the first magnetic scraper (9) and the second magnetic scraper (16).

4. The impurity removal device of claim 3, wherein Both the first isolation ring (8) and the second isolation ring (17) are cylindrical structures.

5. The impurity removal device of claim 4, wherein, The first isolation ring (8) and the second isolation ring (17) are made of polyurethane material.

6. The impurity removal device of claim 1, wherein The processing chamber is also provided with a first baffle (3), a second baffle (4), a third baffle (11) and a fourth baffle (12); One side of the first baffle (3) is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the second isolation ring (17); one side of the second baffle (4) is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the first isolation ring (8); one side of the third baffle (11) is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the first collection box (10); one side of the fourth baffle (12) is connected to the inner wall of the processing chamber, and the other side is connected to the outer surface of the second collection box (15).

7. The impurity removal device of claim 1, wherein The first collection box (10) and the second collection box (15) are detachably connected to the outer shell (1) of the demagnetizing device.

8. The impurity removal device of claim 7, wherein, Fixed magnetic blocks are respectively provided in the first collection box (10) and the second collection box (15).

9. The impurity removal device of claim 1, wherein The first collection box (10) and the second collection box (15) are detachably connected to the outer shell (1) of the demagnetizing device.