A kind of anticorrosive spraying equipment for petrochemical industry

Abstract

The utility model relates to petroleum chemical industry pipeline anticorrosive spraying equipment technical field, and disclose a kind of anticorrosive spraying equipment for petroleum chemical industry, including pipeline, and the inside of pipeline is provided with spraying mechanism and cleaning mechanism, the spraying mechanism is arranged in cleaning mechanism side, the spraying mechanism includes support box, the support box is arranged in the inside of pipeline, the support box outer wall is fixedly connected with pillar, the pillar inside is slidably connected with slide bar, spring is fixedly connected between the slide bar and the inner wall of pillar, the slide bar outer end is fixedly connected with support, the support one side is fixedly connected with casing, the casing inside is fixedly connected with motor, the spraying mechanism is used for the inner wall of petroleum chemical industry pipeline to spray anticorrosive material, so that device spraying height is always consistent with the inner wall of pipeline, to better guarantee spraying uniformity, the cleaning mechanism is used for cleaning pipeline inner wall dust, so that spraying quality is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of anti-corrosion spraying equipment for petrochemical pipelines, specifically an anti-corrosion spraying equipment for petrochemical applications. Background Technology

[0002] The petrochemical industry is closely related to pipelines, which are key facilities for transporting petrochemical products, undertaking the long-distance transport of oil, gas, chemical raw materials, and products. Because pipelines are in prolonged contact with corrosive media, corrosion is a significant hidden danger in pipeline operation, making corrosion prevention measures crucial. Anti-corrosion coatings effectively isolate the pipeline surface from the external environment, preventing corrosion caused by moisture, salt, acidic gases, and other factors. Common anti-corrosion coatings include epoxy resin coatings, polyurethane coatings, and polymer coatings. Anti-corrosion spraying equipment, as an important tool for coating applications, is widely used for external corrosion protection of pipelines. Common spraying equipment includes high-pressure air sprayers, electrostatic sprayers, and thermal sprayers. High-pressure air sprayers use air pressure to spray coating onto the pipeline surface, suitable for large-area coating; electrostatic sprayers utilize electrostatic attraction to improve coating adhesion and reduce waste; thermal sprayers heat the coating to a molten state before spraying, resulting in coatings with higher wear resistance and corrosion resistance. The application of these spraying devices not only improves the uniformity and adhesion of the coating but also effectively extends the service life of pipelines, ensuring the safe and stable operation of petrochemical pipeline systems.

[0003] In some large-scale pipeline spraying operations, spraying robots are usually used to complete the work. However, the existing equipment has a simple structure and is located at the bottom of the pipeline during spraying, which results in uneven spraying. In addition, dust may accumulate inside the pipeline, and the existing equipment is difficult to complete the dust removal work, which increases the labor intensity of users and reduces the practicality of the equipment. Utility Model Content

[0004] The purpose of this invention is to provide a corrosion-resistant spraying device for petrochemical applications to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a corrosion-resistant spraying device for petrochemicals, comprising a pipeline, wherein a spraying mechanism and a cleaning mechanism are provided on the inner side of the pipeline, and the spraying mechanism is located on one side of the cleaning mechanism; The spraying mechanism includes a support box disposed inside the pipeline. A support column is fixedly connected to the outer wall of the support box. A sliding rod is slidably connected inside the support column. A spring is fixedly connected between the sliding rod and the inner wall of the support column. A bracket is fixedly connected to the outer end of the sliding rod. A housing is fixedly connected to one side of the bracket. A motor is fixedly connected inside the housing. The output end of the motor extends through the bracket and into the bracket. A rotating wheel is fixedly connected to the output end of the motor. A dual-axis motor is fixedly connected inside the support box. A folding rod is fixedly connected to one side of the dual-axis motor. A transfer ring is fixedly connected to the outer wall of one end of the support box. A flow transfer seat is fixedly connected to the upper end of the folding rod. A spray frame is connected to the upper end of the flow transfer seat. A turntable is rotatably connected inside one side of the transfer ring. A liquid transfer pipe is fixedly connected between one side of the turntable and the flow transfer seat.

[0006] Preferably, the support box has multiple cavities inside.

[0007] Preferably, the transfer tube is a rigid structure.

[0008] Preferably, a spraying material pipe is connected to one side of the transfer ring.

[0009] Preferably, the cleaning mechanism includes a fan blade and a rotating ring. The fan blade is fixedly connected to one output end of a dual-axis motor and is disposed inside a support box. The rotating ring is rotatably connected to the outside of the support box. A support sleeve is fixedly connected to the upper side of the rotating ring. A rotating motor is fixedly connected inside the support sleeve. A gear is fixedly connected to the output end of the rotating motor. The gear meshes with a toothed block. The toothed block is fixedly connected to the outer wall of one end of the support box. A slide cylinder is fixedly connected to the upper end of the rotating ring. A pneumatic pipe is connected to one side of the slide cylinder. One end of the pneumatic pipe is connected to the inside of the support box. A sliding column is slidably connected inside the slide cylinder. An elastic element is fixedly connected between the sliding column and the bottom end of the slide cylinder. A pneumatic cylinder is connected to the upper end of the sliding column. A brush is fixedly connected inside the pneumatic cylinder.

[0010] Preferably, the sliding column is hollow inside.

[0011] Preferably, a dust discharge pipe is provided on the side of the fan blade away from the air pressure pipe, and the dust discharge pipe is connected to the inside of the support box.

[0012] Compared with the prior art, this utility model provides a corrosion-resistant spraying equipment for petrochemical industry, which has the following beneficial effects: The spraying mechanism is used to spray anti-corrosion materials onto the inner walls of petrochemical pipelines. This mechanism can adapt to pipelines of different sizes and the device is always located in the center of the pipeline, so that the spraying height of the device is always consistent with the inner wall of the pipeline, thereby better ensuring the uniformity of the spraying. At the same time, the square structure of the spray frame makes the spraying trajectory spiral, which further improves the uniformity compared to the round nozzle.

[0013] The cleaning mechanism is used to clean dust from the inner wall of pipes. This mechanism can adapt to pipes of different diameters, and the device uses brushing and vacuuming to prevent secondary contamination of the inner wall of the pipe after the dust is removed, thereby improving the coating quality and increasing the practicality of the device. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram from another perspective of the present invention; Figure 3 This is a cross-sectional structural diagram of the present invention; Figure 4 This is a schematic diagram of the spray frame structure in this utility model; Figure 5 This is a schematic diagram of the fan blade structure in this utility model.

[0015] In the diagram: 1. Pipe; 2. Spraying mechanism; 201. Support box; 202. Column; 203. Slide rod; 204. Spring; 205. Bracket; 206. Housing; 207. Motor; 208. Rotary wheel; 209. Dual-axis motor; 210. Folding rod; 211. Transfer ring; 212. Transfer seat; 213. Spray frame; 214. Turntable; 215. Liquid transfer pipe; 3. Cleaning mechanism; 301. Fan blade; 302. Rotary ring; 303. Support sleeve; 304. Circulating motor; 305. Gear; 306. Tooth block; 307. Slide cylinder; 308. Air pressure pipe; 309. Slide column; 310. Elastic element; 311. Air pressure cylinder; 312. Brush. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0018] This device is used for spraying anti-corrosion materials onto petrochemical pipelines. It solves the problem of poor coating uniformity found in traditional equipment. (Please refer to...) Figure 1-5 This utility model provides a technical solution: a corrosion-resistant spraying equipment for petrochemicals, including a pipe 1, a spraying mechanism 2 and a cleaning mechanism 3 are provided on the inner side of the pipe 1, and the spraying mechanism 2 is located on one side of the cleaning mechanism 3. The spraying mechanism 2 includes a support box 201, which is located inside the pipe 1. A support column 202 is fixedly connected to the outer wall of the support box 201. A slide rod 203 is slidably connected inside the support column 202. A spring 204 is fixedly connected between the slide rod 203 and the inner wall of the support column 202. A bracket 205 is fixedly connected to the outer end of the slide rod 203. A housing 206 is fixedly connected to one side of the bracket 205. A motor 207 is fixedly connected inside the housing 206. The output end of the motor 207 extends through the bracket 205 and into the bracket 205. The motor 207 has a fixedly connected wheel 208 at its output end. A dual-axis motor 209 is fixedly connected inside the support box 201. A folding rod 210 is fixedly connected to one side of the dual-axis motor 209. A transfer ring 211 is fixedly connected to the outer wall of one end of the support box 201. A flow transfer seat 212 is fixedly connected to the upper end of the folding rod 210. A spray frame 213 is connected to the upper end of the flow transfer seat 212. A turntable 214 is rotatably connected inside one side of the transfer ring 211. A liquid transfer pipe 215 is fixedly connected between one side of the turntable 214 and the flow transfer seat 212.

[0019] Furthermore, the support box 201 has multiple cavities inside.

[0020] Furthermore, the transfer tube 215 is designed with a rigid structure.

[0021] Furthermore, a spraying material pipe 1 is connected to one side of the transfer ring 211. Example

[0022] This device is used to clean dust from the inner walls of pipes, solving the problem that traditional devices lack the function of cleaning dust inside pipes. Please refer to [link / reference]. Figure 1-5Furthermore, in conjunction with Embodiment 1, the cleaning mechanism 3 includes a fan blade 301 and a rotating ring 302. The fan blade 301 is fixedly connected to one output end of the dual-shaft motor 209 and is disposed inside the support box 201. The rotating ring 302 is rotatably connected to the outside of the support box 201. A support sleeve 303 is fixedly connected to the upper side of the rotating ring 302. A rotating motor 304 is fixedly connected inside the support sleeve 303. A gear 305 is fixedly connected to the output end of the rotating motor 304, and a gear block 306 is meshed with the gear 305. The toothed block 306 is fixedly connected to the outer wall of one end of the support box 201. The upper end of the rotating ring 302 is fixedly connected to the slide cylinder 307. A pneumatic pipe 308 is connected to one side of the slide cylinder 307. One end of the pneumatic pipe 308 is connected to the inside of the support box 201. A sliding column 309 is slidably connected inside the slide cylinder 307. An elastic element 310 is fixedly connected between the sliding column 309 and the bottom end of the slide cylinder 307. A pneumatic cylinder 311 is connected to the upper end of the sliding column 309. A brush 312 is fixedly connected inside the pneumatic cylinder 311.

[0023] Furthermore, the sliding column 309 is hollow inside.

[0024] Furthermore, a dust exhaust pipe 1 is provided on the side of the fan blade 301 away from the air pressure pipe 308, and the dust exhaust pipe 1 is connected to the inside of the support box 201.

[0025] In actual operation, when this device is used, the user transports the device to pipe 1 and connects the spraying material to the device. Then, the user puts the device into the pipe 1 and then starts the motor 207, the dual-axis motor 209 and the circling motor 304. The output of the motor 207 enables the device to move forward stably. When the circling motor 304 is output, the brush 312 slides around the inner wall of the pipe 1 and sweeps away the dust. When the dual-axis motor 209 is output, one end provides negative pressure to the inside of the slide column 309. The negative pressure draws away the dust and discharges it through the pipe 1. When the other end of the dual-axis motor 209 is output, it drives the spray frame 213 to circulate around the inside of the pipe 1, so that the anti-corrosion material is evenly distributed on the inner wall of the pipe 1.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A corrosion protection spraying device for petrochemical industry, comprising a pipe (1), characterized in that: The inner side of the pipe (1) is provided with a spraying mechanism (2) and a cleaning mechanism (3), and the spraying mechanism (2) is located on one side of the cleaning mechanism (3); The spraying mechanism (2) includes a support box (201), which is located inside the pipe (1). A support column (202) is fixedly connected to the outer wall of the support box (201). A slide rod (203) is slidably connected inside the support column (202). A spring (204) is fixedly connected between the slide rod (203) and the inner wall of the support column (202). A bracket (205) is fixedly connected to the outer end of the slide rod (203). A housing (206) is fixedly connected to one side of the bracket (205). A motor (207) is fixedly connected inside the housing (206). The output end of the motor (207) extends through the bracket (205) to the bracket (206). 05) Inside, the output end of the motor (207) is fixedly connected to a rotating wheel (208), the support box (201) is fixedly connected to a dual-axis motor (209), a folding rod (210) is fixedly connected to one side of the dual-axis motor (209), a transfer ring (211) is fixedly connected to the outer wall of one end of the support box (201), a flow transfer seat (212) is fixedly connected to the upper end of the folding rod (210), a spray frame (213) is connected to the upper end of the flow transfer seat (212), a turntable (214) is rotatably connected to one side of the transfer ring (211), and a liquid transfer pipe (215) is fixedly connected between one side of the turntable (214) and the flow transfer seat (212).

2. The anti-corrosion spraying device for petroleum chemical industry according to claim 1, characterized in that: The support box (201) has multiple cavities inside.

3. The anti-corrosion spraying device for petrochemical industry according to claim 1, characterized in that: The transfer tube (215) is made of rigid material.

4. The anti-corrosion spraying equipment for petrochemical industry according to claim 1, characterized in that: A spraying material pipe is connected to one side of the transfer ring (211).

5. The anti-corrosion spraying device for petrochemical industry according to claim 1, characterized in that: The cleaning mechanism (3) includes a fan blade (301) and a rotating ring (302). The fan blade (301) is fixedly connected to one output end of a dual-shaft motor (209). The fan blade (301) is located inside a support box (201). The rotating ring (302) is rotatably connected to the outside of the support box (201). A support sleeve (303) is fixedly connected to the upper side of the rotating ring (302). A rotating motor (304) is fixedly connected inside the support sleeve (303). A gear (305) is fixedly connected to the output end of the rotating motor (304). A toothed block (306) is meshed with the gear (305). 6) A slide cylinder (307) is fixedly connected to the upper end of the rotating ring (302) on the outer wall of one end of the support box (201). A pneumatic pipe (308) is connected to one side of the slide cylinder (307). One end of the pneumatic pipe (308) is connected to the inside of the support box (201). A sliding column (309) is sealed and slidably connected inside the slide cylinder (307). An elastic element (310) is fixedly connected between the sliding column (309) and the bottom end of the slide cylinder (307). A pneumatic cylinder (311) is connected to the upper end of the sliding column (309). A brush (312) is fixedly connected inside the pneumatic cylinder (311).

6. The anti-corrosion spraying device for petrochemical industry according to claim 5, characterized in that: The sliding column (309) is hollow inside.

7. The anti-corrosion spraying device for petrochemical industry according to claim 5, characterized in that: The fan blade (301) is provided with a dust exhaust duct (1) on the side away from the air pressure pipe (308), and the dust exhaust duct (1) is in communication with the inside of the support box (201).

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