A coating spray device for a wear-resistant fabric
Patent Information
- Application Number
- CN202522164956.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0003]目前,面料进行喷涂加工过程中,受到加工区域内环境气流干扰,喷出涂料与面料之间的垂角在气流干扰下会造成发生改变,一旦喷涂角度发生改变,面料外表面依附的涂层会出现厚薄不均、橘皮或者点状凸起等问题
1.本实用新型通过在承重壳体内活动安装对称分布的两个张紧轴杆,并在承重壳体的外部固定安装对称分布的两个承重外架,配合承重外界对三个辅助轴杆的支撑,最终均布的多个压辊以及防滑套会对面料待喷涂部位进行强制张紧梳整调平,而面料被调平的部位会与喷淋罩之间构成有效的垂直承印状态,从而可以有效提高面料承印涂料的有效性,避免环境气流对涂料喷射角度造成干扰。
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Figure CN224763421U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric spraying technology, specifically to a coating spraying device for wear-resistant fabrics. Background Technology
[0002] Fabric spraying processes can improve the surface properties of fabrics and achieve specific pattern effects according to design requirements. By spraying coatings such as PU, PA, down-proof coatings, or flame-retardant coatings onto the outer surface of the fabric, new applications for coated fabrics can be further enhanced.
[0003] Currently, during the fabric spraying process, the angle between the sprayed paint and the fabric is affected by the airflow in the processing area. Once the spraying angle changes, the coating on the outer surface of the fabric will have problems such as uneven thickness, orange peel texture, or dot-like bumps.
[0004] In view of this, a coating spraying device for wear-resistant fabrics was designed to solve the above problems. Utility Model Content
[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0006] Therefore, the technical solution adopted by this utility model is as follows: A coating spraying device for abrasion-resistant fabric includes a fabric tensioning and delivery mechanism, a hot air blower mounted on the fabric tensioning and delivery mechanism, and a spraying mechanism mounted on the fabric tensioning and delivery mechanism. The fabric tensioning and delivery mechanism includes a load-bearing housing, multiple pressure rollers, and multiple anti-slip sleeves. Two tensioning shafts are movably installed inside the load-bearing housing. A sliding rod is fixedly installed at the inner end of each tensioning shaft, and a lever is movably installed at the outer end of each sliding rod. An end plate is movably installed at the other end of each lever. Two sets of clamps are fixedly installed at the bottom of the load-bearing housing. The fixture is internally fixedly equipped with hydraulic components, and the end plate is fixedly mounted on the hydraulic components; the two pressure rollers are respectively movably mounted on the outer ends of the two tensioning shafts; the spraying mechanism includes two guide rods installed in the load-bearing housing, one guide rod has an adjusting component mounted on its outer end, and the other guide rod has a limiting component mounted on its outer end. The adjusting component is externally provided with a hexagonal threaded sleeve, the hexagonal threaded sleeve is externally provided with a first beam plate, the limiting component is externally provided with a second beam plate, and a spray hood is fixedly installed between the first beam plate and the second beam plate.
[0007] In a preferred embodiment, the present invention can be further configured as follows: two symmetrically distributed load-bearing outer frames are fixedly installed on the outside of the load-bearing shell, three auxiliary shafts are movably installed inside the two load-bearing outer frames, and pulleys are fixedly installed on the outside of the auxiliary shafts, and the number of pulleys is four, of which three pulleys are respectively installed on the three auxiliary shafts, and the other pulley is movably installed on one of the tensioning shafts; The four pulleys are connected by drive belts.
[0008] In a preferred embodiment, the present invention can be further configured such that: a slide is provided inside the load-bearing housing, and a compression spring is provided in the middle of the slide, with the two ends of the compression spring respectively bearing pressure on two tensioning shafts.
[0009] In a preferred embodiment, the present invention can be further configured such that: two symmetrically distributed rectangular plate segments are fixedly installed on the bottom of the inner side of the load-bearing shell, and two slots are opened in the rectangular plate segments.
[0010] In a preferred embodiment, the present invention can be further configured such that: the adjusting component consists of a screw and a main sleeve, the limiting component consists of a plug and a secondary sleeve, and a spring is provided on the outside of the plug.
[0011] In a preferred embodiment, the present invention can be further configured such that: a bolt is threaded onto the outer end of the guide rod, and a washer is provided on the outside of the bolt.
[0012] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: 1. This utility model involves the movable installation of two symmetrically distributed tensioning shafts within a load-bearing housing, and the fixed installation of two symmetrically distributed load-bearing frames on the outside of the load-bearing housing. With the support of the load-bearing external support for three auxiliary shafts, multiple evenly distributed pressure rollers and anti-slip sleeves forcefully tension, comb, and level the area of the fabric to be sprayed. The leveled area of the fabric forms an effective vertical printing state with the spray hood, thereby effectively improving the effectiveness of the fabric in printing the coating and avoiding interference from ambient airflow on the coating spray angle.
[0013] 2. This utility model uses a hot air blower fixedly installed on the top of two load-bearing frames, with the air outlet of the hot air blower pointing vertically upwards. When the coating on the outer surface of the fabric is printed and transferred to the top of the two load-bearing frames, the hot air jetting vertically upwards will quickly dry the coating on the outer surface of the fabric until it is cured, thus avoiding the appearance of orange peel or dotted bumps on the coating. Attached Figure Description
[0014] Figure 1 This is a schematic diagram illustrating the use of this utility model; Figure 2This is a schematic diagram of the fabric tensioning and delivery mechanism of this utility model; Figure 3 This utility model Figure 2 A partial diagram of the explosion; Figure 4 This is a schematic diagram of the spraying mechanism of this utility model.
[0015] Figure label: 100. Fabric tensioning and delivery mechanism; 110. Load-bearing housing; 1101. Clamp; 1102. Hydraulic components; 1103. Compression spring; 1104. Slide rod; 1105. Lever arm; 1106. End plate; 120. Load-bearing outer frame; 130. Auxiliary shaft; 140. Tensioning shaft; 150. Pressure roller; 1501. Anti-slip sleeve; 160. Pulley; 170. Drive belt; 200. Hot air blower; 300. Spraying mechanism; 310. First beam plate; 3101. Hexagonal threaded sleeve; 3102. Adjustment assembly; 320. Second beam plate; 3201. Limiting assembly; 3202. Spring; 330. Spray hood; 340. Guide rod; 350. Gasket; 3501. Bolt. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0017] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.
[0018] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, a coating spraying device for wear-resistant fabrics.
[0019] Example 1: Combination Figures 1 to 4 As shown, the present invention provides a coating spraying device for wear-resistant fabric, including a fabric tensioning and delivery mechanism 100, a hot air blower 200 installed on the fabric tensioning and delivery mechanism 100, and a spraying mechanism 300 installed on the fabric tensioning and delivery mechanism 100. The hot air blower 200 is used to quickly dry the fabric after the coating is applied, and the spraying mechanism 300 is used to spray the fabric at right angles and reduce the interference of ambient airflow on the sprayed coating.
[0020] The fabric tensioning and delivery mechanism 100 includes a load-bearing housing 110, multiple pressure rollers 150, and multiple anti-slip sleeves 1501. Two tensioning shafts 140 are movably installed inside the load-bearing housing 110. A slide rod 1104 is fixedly installed at the inner end of the tensioning shaft 140. A lever arm 1105 is movably installed at the outer end of the slide rod 1104. An end plate 1106 is movably installed at the other end of the lever arm 1105. Two sets of clamps 1101 are fixedly installed at the bottom of the load-bearing housing 110. Hydraulic components 1102 are fixedly installed inside the two sets of clamps 1101. The end plate 1106 is fixedly installed on the hydraulic components 1102. The interior of the load-bearing housing 110 is provided with a slide rail, and a compression spring 1103 is provided in the middle of the slide rail. The two ends of the compression spring 1103 are respectively pressed on two tensioning shafts 140. Two symmetrically distributed rectangular plate segments are fixedly installed on the bottom of the inner side of the load-bearing housing 110, and two slots are provided in the rectangular plate segments. Two pressure rollers 150 are respectively movably installed at the outer ends of two tensioning shafts 140; The spraying mechanism 300 includes two guide rods 340 installed inside the load-bearing housing 110. One guide rod 340 has an adjusting component 3102 installed at its outer end, and the other guide rod 340 has a limiting component 3201 installed at its outer end. The adjusting component 3102 has a hexagonal threaded sleeve 3101 on its outer side, and a first beam plate 310 is installed on its outer side. The limiting component 3201 has a second beam plate 320 on its outer side. A spray hood 330 is fixedly installed between the first beam plate 310 and the second beam plate 320.
[0021] In use, an external drive device drives the transmission belt 170, which in turn drives three pulleys 160 to rotate. At this time, three auxiliary shafts 130 installed in the three pulleys 160 provide active delivery kinetic energy to the fabric. A pulley 160 movably installed outside one of the tension shafts 140 can provide stabilization and guidance for the transmission belt 170, avoiding interference with the extension and retraction of the tension shaft 140 during transmission. After the hydraulic components 1102 are in operation, they will provide extension kinetic energy to the two tensioning shafts 140. As the two tensioning shafts 140 extend outward, the two pressure rollers 150 and the two anti-slip sleeves 1501 installed on the two tensioning shafts 140 will effectively tension and straighten the part of the fabric to be printed.
[0022] Example 2: Combination Figures 2 to 4As shown, based on Embodiment 1, two symmetrically distributed load-bearing outer frames 120 are fixedly installed on the outside of the load-bearing housing 110. Three auxiliary shafts 130 are movably installed inside the two load-bearing outer frames 120. Pulleys 160 are fixedly installed on the outside of the auxiliary shafts 130, and there are four pulleys 160. Three pulleys 160 are respectively installed on the three auxiliary shafts 130, and the other pulley 160 is movably installed on one of the tensioning shafts 140. The four pulleys 160 are connected to a drive belt 170.
[0023] Preferably, the transmission belt 170 is powered by an external drive device. The fabric is delivered upward from an auxiliary shaft 130 at the bottom until it passes through two tension shafts 140 and the remaining two auxiliary shafts 130 in sequence, and is delivered laterally outward. The part of the fabric between the two tension shafts 140 is stretched and straightened outward by two sets of pressure rollers 150 and anti-slip sleeves 1501. The spray hood 330 with reduced spacing will quickly spray the paint onto the leveled outer surface of the fabric.
[0024] Example 3: Combination Figure 3 and Figure 4 As shown, in the above embodiment, the adjusting component 3102 is composed of a screw and a main sleeve, the limiting component 3201 is composed of a plug rod and a secondary sleeve, and a spring 3202 is provided on the outside of the plug rod; The outer end of the guide rod 340 is threaded with a bolt 3501, and a washer 350 is provided on the outside of the bolt 3501.
[0025] Preferably, both the first beam plate 310 and the second beam plate 320 have internal grooves, and one end of the spring 3202 is fixedly installed on the inner wall of the internal groove of the second beam plate 320. The two gaskets 350 are respectively adapted to fit the outer surfaces of the first beam plate 310 and the second beam plate 320 to provide anti-detachment protection for the two guide rods 340. Adjusting the hexagonal threaded sleeve 3101 with a wrench causes the tensioning assembly 3102 to drive one of the tensioning shafts 140 to move laterally along the inner groove of the first beam plate 310. This process can adjust the distance between the spray hood 330 and the tensioning shaft 140.
[0026] The working principle and usage process of this utility model are as follows: two plate segments inside the load-bearing housing 110 are fixedly installed on a machine tool or workbench using multiple expansion bolts. Then, multiple pulleys 160 are connected by a transmission belt 170, and an external drive device is used to power the transmission belt 170. As the transmission belt 170 is driven, the wear-resistant fabric that is pressed on the outer surfaces of the four sets of pressure rollers 150 and the four sets of anti-slip sleeves 1501 is actively delivered to the gap inside the spray hood 330. According to the tension requirements of the two sides of the wear-resistant fabric, the hydraulic component 1102 is controlled by the cloud until the hydraulic rod inside the hydraulic component 1102 retracts inward and cooperates with the end plate 1106 to stretch the two lever arms 1105 and the two slide rods 1104 outward toward the load-bearing housing 110. Finally, the two tensioning shafts 140 will drive two sets of pressure rollers 150 and anti-slip sleeves 1501 to expand outward, and the wear-resistant fabric that is pressed on the outer surfaces of the two sets of pressure rollers 150 and anti-slip sleeves 1501 can be effectively straightened and tensioned. At this time, the tensioned part of the wear-resistant fabric is matched and aligned with the center position inside the spray hood 330. As the wear-resistant fabric is delivered along the outer surfaces of multiple sets of pressure rollers 150 and multiple sets of anti-slip sleeves 1501, the coating transferred by the spray hood 330 is sprayed directly onto the stretched and straightened outer surface of the wear-resistant fabric in an atomized state. After being sprayed with coating, the wear-resistant fabric continues to be delivered upward and passes through the air vent at the top of the hot air blower 200. The airflow released upward from the air vent at the top of the hot air blower 200 will quickly dry the coating on the fabric.
[0027] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A coating spray device for abrasion resistant fabric, comprising a fabric tensioning and delivering mechanism (100), characterized in that, It also includes a hot air blower (200) mounted on the fabric tensioning and delivery mechanism (100) and a spraying mechanism (300) mounted on the fabric tensioning and delivery mechanism (100). The fabric tensioning and delivery mechanism (100) includes a load-bearing housing (110), multiple pressure rollers (150) and multiple anti-slip sleeves (1501). Two tensioning shafts (140) are movably installed inside the load-bearing housing (110). A slide rod (1104) is fixedly installed at the inner end of the tensioning shaft (140). A lever arm (1105) is movably installed at the outer end of the slide rod (1104). An end plate (1106) is movably installed at the other end of the lever arm (1105). Two sets of clamps (1101) are fixedly installed at the bottom of the load-bearing housing (1100). Hydraulic components (1102) are fixedly installed inside the two sets of clamps (1101). The end plate (1106) is fixedly installed on the hydraulic components (1102). Two of the pressure rollers (150) are respectively movably mounted on the outer ends of the two tensioning shafts (140); The spraying mechanism (300) includes two guide rods (340) installed in the load-bearing housing (110). One guide rod (340) has an adjustment component (3102) installed at its outer end, and the other guide rod (340) has a limit component (3201) installed at its outer end. The adjustment component (3102) is provided with a hexagonal threaded sleeve (3101) on its outside. A first beam plate (310) is installed on the outside of the hexagonal threaded sleeve (3101). A second beam plate (320) is provided on the outside of the limit component (3201). A spray hood (330) is fixedly installed between the first beam plate (310) and the second beam plate (320).
2. A paint spraying device for abrasion-resistant fabric according to claim 1, wherein The load-bearing housing (110) is fixedly equipped with two symmetrically distributed load-bearing outer frames (120). Three auxiliary shafts (130) are movably installed inside the two load-bearing outer frames (120). Pulleys (160) are fixedly installed on the outside of the auxiliary shafts (130), and there are four pulleys (160). Three of the pulleys (160) are respectively installed on the three auxiliary shafts (130), and the other pulley (160) is movably installed on one of the tensioning shafts (140). A drive belt (170) is connected to each of the four pulleys (160).
3. A paint spraying device for abrasion-resistant fabric according to claim 1, wherein The load-bearing housing (110) has a slide rail inside, and a compression spring (1103) is provided in the middle of the slide rail. The two ends of the compression spring (1103) are respectively pressed on two tensioning shafts (140).
4. The coating spraying device for wear-resistant fabric according to claim 1, characterized in that, Two rectangular plate segments are fixedly installed on the bottom of the inner side of the load-bearing shell (110), and two slots are opened in the rectangular plate segments.
5. The coating spraying device for abrasion-resistant fabric according to claim 1, characterized in that, The adjusting component (3102) consists of a screw and a main sleeve, and the limiting component (3201) consists of a plug and a secondary sleeve, with a spring (3202) provided on the outside of the plug.
6. The coating spraying device for abrasion-resistant fabric according to claim 1, characterized in that, The outer end of the guide rod (340) is threaded with a bolt (3501), and a washer (350) is provided on the outside of the bolt (3501).