Fully automatic impregnation oven

Abstract

The utility model discloses a full -automatic impregnation baking machine, including impregnation area, one side fixed coupling of impregnation area has the draining area, one side fixed coupling of draining area has the first horizontal transfer mechanical arm, one side fixed coupling of first horizontal transfer mechanical arm has the baking area, one side fixed coupling of baking area has the second horizontal transfer mechanical arm. Adopt integrated integration process, high -power draining fan, the baking oven of temperature -resistant and heat preservation, high -precision sensor, the whole equipment uses PLC and touch -sensitive screen to control, mostly adopt high -precision servo motor transmission, compared with the second person of artificial only needs in impregnation loading port and baking unloading port handling the trolley effectively solved a series of problems such as complicated process.

Description

Technical Field

[0001] This utility model relates to the technical field of raw magnetic ring production equipment, specifically a fully automatic impregnation and baking machine. Background Technology

[0002] Currently, the market uses manual labor to push carts filled with products to the impregnation tank, where a remotely controlled gantry crane lifts the carts into the tank for soaking. After soaking, the carts are manually removed from the tank and placed under a cooling fan to drain. Finally, the drained carts are manually pushed to the baking oven and placed one tray at a time into the oven opening, where they are conveyed by a chain to the oven for heating. This processing method results in low production efficiency, cumbersome procedures, high time and labor costs, and high labor costs. Utility Model Content

[0003] The purpose of this utility model is to provide a fully automatic impregnation and baking machine, which adopts an integrated process, a high-power draining fan, a temperature-resistant and heat-insulating baking oven, high-precision sensors, and the whole equipment is controlled by PLC and touch screen. Most of the transmission is carried out by high-precision servo motors. Compared with the second method, which only requires manual handling at the impregnation loading port and the baking unloading port, this method effectively solves a series of problems such as cumbersome processes.

[0004] To achieve the above objectives, a fully automatic impregnation and baking machine is provided, comprising an impregnation zone, a draining zone fixedly connected to one side of the impregnation zone, a first transverse robotic arm fixedly connected to one side of the draining zone, a baking zone fixedly connected to one side of the first transverse robotic arm, and a second transverse robotic arm fixedly connected to one side of the baking zone.

[0005] According to the fully automatic impregnation and baking machine, the impregnation zone includes an impregnation tank and an impregnation traverse robotic arm.

[0006] According to the fully automatic impregnation and baking machine, a draining conveyor chain is provided at the bottom of the draining zone, and several fans are provided on one side of the draining zone.

[0007] According to the fully automatic impregnation baking machine, the baking zone includes several baking ovens, and a baking conveyor chain is provided at the bottom of the baking zone.

[0008] Compared with the prior art, the beneficial effects of this utility model are: This fully automatic impregnation and baking machine adopts an integrated process, a high-power draining fan, a temperature-resistant and heat-insulating baking oven, high-precision sensors, and the whole equipment is controlled by PLC and touch screen. Most of the transmission is carried out by high-precision servo motors. Compared with the second point, which requires manual handling, it effectively solves a series of problems such as complicated processes by only needing to move the material cart at the impregnation loading port and the baking unloading port.

[0009] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0010] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is an overall view of the fully automatic impregnation and baking machine of this utility model; Figure 2 This is a view of the impregnation zone of the fully automatic impregnation and baking machine of this utility model; Figure 3 This is a side view of the draining zone of the fully automatic impregnation and baking machine of this utility model; Figure 4 This is a perspective view of the draining zone of the fully automatic impregnation and baking machine of this utility model; Figure 5 This is a view of the baking zone of the fully automatic impregnation baking machine of this utility model.

[0011] In the diagram: 1. Impregnation zone; 11. Impregnation tank; 12. Impregnation lateral moving robotic arm; 2. Draining zone; 21. Fan; 22. Draining conveyor chain; 3. First lateral moving robotic arm; 4. Baking zone; 41. Baking oven; 42. Baking conveyor chain; 5. Second lateral moving robotic arm. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0013] Please see Figure 1-5 This utility model provides a technical solution: a fully automatic impregnation and baking machine, including an impregnation zone 1, a draining zone 2 fixedly connected to one side of the impregnation zone 1, a first transverse mechanical arm 3 fixedly connected to one side of the draining zone 2, a baking zone 4 fixedly connected to one side of the first transverse mechanical arm 3, and a second transverse mechanical arm 5 fixedly connected to one side of the baking zone 4.

[0014] The impregnation zone 1 includes an impregnation tank 11 and an impregnation lateral movement robotic arm 12. The bottom of the draining zone 2 is equipped with a draining conveyor chain 22. Several fans 21 are provided on one side of the draining zone 2. The fans 21 are high-power draining cooling fans. The baking zone 4 includes several baking ovens 41. The baking ovens 41 are heat-resistant and heat-insulating baking ovens. The bottom of the baking zone 4 is equipped with a baking conveyor chain 42.

[0015] Working Principle: Upon powering on, the manual operator first pushes the material cart to the loading position in impregnation zone 1. Once the sensor detects the cart, the impregnation lateral moving robotic arm 12 lowers, lifts the cart, and places it into impregnation tank 11 to begin timing the impregnation. The robotic arm 12 then waits for the cart's impregnation time. If the operator loads the cart again during this waiting period, the robotic arm 12 will move to the unloading position to retrieve the material and place it into another impregnation tank 11 for timing the impregnation, thus continuing the process. When the impregnation time in tank 11 is reached, the robotic arm 12 lifts the cart from tank 11 and waits for a certain draining time before placing it into the inlet of dewatering zone 2. When the sensor at the inlet of dewatering zone 2 detects the cart, the dewatering conveyor chain 22 advances at the set speed. Fan 21 starts working to blow air and drain the material cart. As time goes on, the material cart flows out to the discharge port of the draining area 2 along the draining conveyor chain 22. After the discharge port sensor detects the material cart, the first lateral moving robotic arm 3 moves the material cart, which is filled with drained products, to the inlet of the baking area 4 to wait for baking. After the inlet sensor of the baking area 4 detects the material cart, the loading oven door opens and the baking conveyor chain 42 moves forward at the set speed. As time goes on, the material cart flows out to the discharge port of the baking area 4 along the baking conveyor chain 42. After the discharge port sensor detects the material cart, the unloading oven door opens and the second lateral moving robotic arm 5 lifts the material cart and places it to the manual unloading position. The manual unloading position sensor detects the material cart and the horn starts to alarm, calling for the manual removal of the processed product material cart for the next process.

[0016] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. Fully automatic impregnation oven comprising an impregnation zone (1), characterized in that, A draining area (2) is fixedly connected to one side of the impregnation area (1), a first transverse robotic arm (3) is fixedly connected to one side of the draining area (2), a baking area (4) is fixedly connected to one side of the first transverse robotic arm (3), and a second transverse robotic arm (5) is fixedly connected to one side of the baking area (4).

2. The fully automatic impregnation oven according to claim 1, characterized in that: The immersion area (1) includes an immersion pool (11) and an immersion transverse robotic arm (12).

3. The fully automatic impregnation oven according to claim 1, characterized in that: The bottom of the draining area (2) is provided with a draining conveyor chain (22), and a number of fans (21) are provided on one side of the draining area (2).

4. The fully automatic impregnation oven according to claim 1, characterized in that: The baking zone (4) includes several baking ovens (41), and a baking conveyor chain (42) is provided at the bottom of the baking zone (4).

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