A feedstuff impurity screening device

CN224763649UActive Publication Date: 2026-09-18HEBEI KAIRUIDA FEED CO LTD
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Patent Information

Application Number
CN202522190662.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-09-18
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

在生产制备过程中,饲料中难免会混入的铁钉、螺杆、螺母、石子等杂质,这些杂质会导致加工设备发生故障,严重情况下还可能导致电机堵转引发火灾,带来严重的安全隐患和经济损失

Benefits of technology

通过在出料管内布置等间隔排列的磁吸板,可在将未筛选的饲料放置在进料仓后,使饲料直接进入出料管,饲料仅能从磁吸板之间的缝隙通过,当饲料中混杂有螺母、铁钉等杂物时,即可被磁吸板吸附,饲料从出料管排出后,即可完成杂质筛选。

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Abstract

The application relates to a feedstuff impurity screening device and relates to the field of feedstuff processing devices, and aims to solve the problem that it is difficult to screen and filter flocculent feedstuff. The device comprises a feeding bin, the lower part of the feeding bin is provided with a discharging pipe which is communicated with the feeding bin, and a plurality of equally-spaced magnetic plates are connected in the discharging pipe. By arranging the equally-spaced magnetic plates in the discharging pipe, the un-screened feedstuff can be directly put into the discharging pipe after being placed in the feeding bin, the feedstuff can only pass through the gaps between the magnetic plates, and when the feedstuff is mixed with impurities such as nuts and iron nails, the impurities can be adsorbed by the magnetic plates, and the impurity screening can be completed after the feedstuff is discharged from the discharging pipe.
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Description

Technical Field

[0001] This application relates to the field of feed processing equipment, and in particular to a feed impurity screening device. Background Technology

[0002] The feed includes more than ten varieties of feed ingredients such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meals, whey powder, oils, meat and bone meal, grains, and feed additives. During the production and preparation process, impurities such as nails, screws, nuts, and stones inevitably get mixed into the feed. These impurities can cause processing equipment malfunctions, and in severe cases, may even cause motor stalling, leading to fires and serious safety hazards and economic losses.

[0003] Existing screening methods typically use vibrating screens, which are prone to clogging after prolonged use. Furthermore, when feed is pulverized into a flocculent structure, the screening effect for impurities will be greatly reduced. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, this application provides a feed impurity screening device.

[0005] The feed impurity screening device provided in this application adopts the following technical solution: A feed impurity screening device includes a feed hopper, a discharge pipe installed at the lower part of the feed hopper, and the discharge pipe communicating with the feed hopper; a plurality of magnetic suction plates arranged at equal intervals are connected inside the discharge pipe.

[0006] A further technical solution is that the magnetic plate is an electromagnet, and the upper side of the magnetic plate has an arc surface structure.

[0007] A further technical solution is that the device also includes an air separator pipe, which has an air inlet, an air outlet, a feed inlet and a debris discharge outlet. The air inlet is connected to a fan, the feed inlet is connected to a discharge pipe, the debris discharge outlet is sealed to a collection bucket, and the air outlet is connected to a cyclone dust collector.

[0008] A further technical solution is that the air inlet of the air separator is lower than the height of the air outlet.

[0009] A further technical solution is that the upper end plate of the feeding hopper has a feeding port, and the side of the upper end plate facing the feeding port has a first receiving groove. A first door plate is slidably connected in the first receiving groove. A first cylinder parallel to the first door plate is installed on the upper end plate of the feeding hopper, and the piston rod of the first cylinder is connected to the first door plate. A partition is installed in the feeding hopper, and a discharge port is opened on the partition. A second receiving groove is opened on the side of the partition facing the discharge port. A second door plate is slidably connected in the second receiving groove. A second cylinder parallel to the second door plate is installed on the lower side of the second receiving groove, and the piston rod of the second cylinder is connected to the second door plate. The opening and closing states of the first door plate and the second door plate are always opposite.

[0010] A further technical solution is that the upper air outlet of the cyclone dust collector is connected to a circulating air duct, and the other end of the circulating air duct is connected to the air inlet of the fan.

[0011] Compared with the prior art, this application includes the following beneficial technical effects: By arranging equally spaced magnetic suction plates inside the discharge pipe, unscreened feed can be placed in the feed hopper and allowed to enter the discharge pipe directly. The feed can only pass through the gaps between the magnetic suction plates. When the feed contains impurities such as nuts and nails, they can be attracted by the magnetic suction plates. After the feed is discharged from the discharge pipe, the impurity screening is completed.

[0012] By connecting the air separator pipe, blower, and cyclone dust collector below the discharge pipe, the feed falling into the air separator pipe can be blown into the cyclone dust collector by the wind, and the feed can be discharged from the discharge port below the cyclone dust collector. Stones, glass, and other impurities in the feed can fall freely into the collection box by gravity, thereby achieving the screening and filtration of non-ferromagnetic impurities. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the discharge pipe structure provided in the embodiments of this application; Figure 2 This is another overall structural schematic diagram provided in the embodiments of this application; Figure 3 This is a plan view of the air separator provided in an embodiment of this application; Figure 4 This is a schematic diagram of the cross-sectional structure of the feed hopper provided in the embodiments of this application.

[0014] Attached reference numerals: 1. Feed hopper; 11. Discharge pipe; 12. Magnetic suction plate; 2. Air separator pipe; 21. Air inlet; 22. Air outlet; 23. Feed inlet; 24. Impurity discharge port; 25. Fan; 26. Collection bucket; 27. Cyclone dust collector; 31. Feeding port; 32. First receiving tank; 33. First door panel; 34. First cylinder; 4. Partition plate; 41. Discharge port; 42. Second receiving tank; 43. Second door panel; 44. Second cylinder; 5. Circulating air duct. Detailed Implementation

[0015] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0016] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise expressly specified. "Several" means one or more, unless otherwise expressly specified.

[0018] In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0019] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "setup," and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0020] The technical solutions in this application will be further described in detail below with reference to the accompanying drawings.

[0021] This application discloses a feed impurity screening device. Please refer to... Figure 1 The device includes a feeding bin 1, and a discharge pipe 11 is installed at the lower part of the feeding bin 1. The discharge pipe 11 is connected to the feeding bin 1. A plurality of magnetic suction plates 12 are connected inside the discharge pipe 11.

[0022] The specific screening process is as follows: After the unscreened feed is placed in the feed hopper 1, the feed directly enters the discharge pipe 11. Since the magnetic suction plates 12 are arranged at equal intervals in the discharge pipe 11, the feed can only pass through the gaps between the magnetic suction plates 12. When the feed contains impurities such as nuts and nails, they can be attracted by the magnetic suction plates 12. After the feed is discharged from the discharge pipe 11, the impurity screening is completed.

[0023] Furthermore, the magnetic accumulator 12 is an electromagnet, and the upper side of the magnetic accumulator 12 has an arc-shaped structure.

[0024] The upper side of the magnetic suction plate 12 has an arc-shaped structure, which reduces resistance to the feed and prevents the feed from accumulating on the upper side of the magnetic suction plate 12. The magnetic suction plate 12 is an electromagnet that can be de-energized after the impurity screening is completed, so that the ferromagnetic impurities adsorbed on the magnetic suction plate 12 can fall off automatically, eliminating the need for manual cleaning.

[0025] In some embodiments, please refer to Figure 2 and Figure 3 The device also includes an air separator 2, which has an air inlet 21, an air outlet 22, a feed inlet 23 and a waste discharge outlet 24. The air inlet 21 is connected to a fan 25, the feed inlet 23 is connected to a discharge pipe 11, the waste discharge outlet 24 is sealed to a collection bucket 26, and the air outlet 22 is connected to a cyclone dust collector 27.

[0026] Besides ferromagnetic impurities such as iron nails, feed inevitably contains non-ferromagnetic impurities such as stones and glass. By connecting the air separator 2 to the bottom of the discharge pipe 11, the feed enters the air separator 2 after being discharged from the discharge pipe 11. Under the action of the wind generated by the blower 25, the lighter feed will be discharged from the air outlet 22 with the wind force and enter the cyclone dust collector 27, so that the feed is discharged from the bottom of the cyclone dust collector 27. Meanwhile, impurities such as stones and glass shards in the feed will fall freely and fall from the waste discharge port 24 into the collection bucket 26.

[0027] After screening is completed, the blower 25 stops working, the magnetic plate 12 loses its magnetism due to power failure, and the ferromagnetic impurities adsorbed on the magnetic plate 12 will fall directly from the discharge port 24 into the collection bucket 26, further improving the convenience of impurity screening.

[0028] In some embodiments, the air inlet 21 of the air separator 2 is lower than the height of the air outlet 22.

[0029] The air inlet 21 is lower than the air outlet 22, which allows heavier objects in the feed to roll down along the air separator 2, while the feed is discharged towards the higher air outlet 22 by the wind force of the fan 25, thereby achieving the separation of impurities and feed.

[0030] Further, please refer to Figure 4 The upper end plate of the feeding hopper 1 has a feeding port 31, and a first receiving groove 32 is formed on the side of the upper end plate facing the feeding port 31. A first door plate 33 is slidably connected in the first receiving groove 32. A first cylinder 34 parallel to the first door plate 33 is installed on the upper end plate of the feeding hopper 1, and the piston rod of the first cylinder 34 is connected to the first door plate 33. A partition 4 is installed in the feeding hopper 1, and a discharge port 41 is formed on the partition 4. A second receiving groove 42 is formed on the side of the partition 4 facing the discharge port 41. A second door plate 43 is slidably connected in the second receiving groove 42. A second cylinder 44 parallel to the second door plate 43 is installed on the lower side of the second receiving groove 42, and the piston rod of the second cylinder 44 is connected to the second door plate 43. The opening and closing states of the first door plate 33 and the second door plate 43 are always opposite.

[0031] Since the feed hopper 1 is connected to the air separator pipe 2 through the discharge pipe 11, the air force in the air separator pipe 2 will enter the feed hopper 1 through the discharge pipe 11. By setting the first door plate 33 and the second door plate 43 in the feed hopper 1, the air force can be prevented from leaking out of the feed hopper 1.

[0032] Specifically, when the first cylinder 34 is in the retracted state, the first door plate 33 retracts into the first receiving tank 32, and the feeding port 31 is open. At this time, the second cylinder 44 is in the extended state, the second door plate 43 extends out of the first receiving tank 32, and the feeding port 41 is closed. Feed can then be added to the feed hopper 1 through the feeding port 31. When there is no feed in the compartment below the partition 4, the first cylinder 34 extends first, causing the first door plate 33 to close the feeding port 31. After the first door plate 33 completely closes the feeding port 31, the second cylinder 44 retracts, causing the second door plate 43 to open the feeding port 41. The feed above the partition 4 can then fall downwards through the feeding port 41 and enter the discharge pipe 11 for screening and filtration. The entire process prevents airflow from leaking from the feed hopper 1 within the air separator.

[0033] Furthermore, both the partition 4 and the second door panel 43 are inclined towards the feed inlet 41. This allows the feed to fall down the slope on the partition 4 after the second door panel 43 is opened, preventing the feed from accumulating on the partition 4.

[0034] Furthermore, the upper air outlet 22 of the cyclone dust collector 27 is connected to a circulating air duct 5, and the other end of the circulating air duct 5 is connected to the air inlet of the fan 25, such as... Figure 4 As shown.

[0035] After the air is discharged from the exhaust port above the cyclone dust collector 27, it is reconnected to the air inlet port of the fan 25 through the circulating air duct 5, which can effectively reduce the energy consumption of the fan 25 and improve the air separation efficiency.

[0036] In the description of the above embodiments, specific features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples.

[0037] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A feed impurity screening device, characterized in that, It includes a feeding bin (1), and a discharge pipe (11) is installed at the lower part of the feeding bin (1). The discharge pipe (11) is connected to the feeding bin (1). Several magnetic suction plates (12) are connected inside the discharge pipe (11) at equal intervals.

2. The feed impurity screening device according to claim 1, characterized in that, The magnetic plate (12) is an electromagnet, and the upper side of the magnetic plate (12) has an arc surface structure.

3. The feed impurity screening device according to claim 1, characterized in that, The device also includes an air separator (2), which has an air inlet (21), an air outlet (22), a feed inlet (23), and a waste discharge outlet (24). The air inlet (21) is connected to a fan (25), the feed inlet (23) is connected to a discharge pipe (11), the waste discharge outlet (24) is sealed to a collection bucket (26), and the air outlet (22) is connected to a cyclone dust collector (27).

4. The feed impurity screening device according to claim 3, characterized in that, The air inlet (21) of the air separator (2) is lower than the height of the air outlet (22).

5. The feed impurity screening device according to claim 3, characterized in that, The upper end plate of the feeding bin (1) is provided with a feeding port (31), and a first receiving groove (32) is provided on the side of the upper end plate facing the feeding port (31). A first door plate (33) is slidably connected in the first receiving groove (32). A first cylinder (34) parallel to the first door plate (33) is installed on the upper end plate of the feeding bin (1), and the piston rod of the first cylinder (34) is connected to the first door plate (33). A partition (4) is installed in the feeding bin (1). The first door panel (33) is provided with a discharge port (41). The partition (4) is provided with a second receiving groove (42) on the side facing the discharge port (41). A second door panel (43) is slidably connected in the second receiving groove (42). A second cylinder (44) parallel to the second door panel (43) is installed on the lower side of the second receiving groove (42). The piston rod of the second cylinder (44) is connected to the second door panel (43). The opening and closing states of the first door panel (33) and the second door panel (43) are always opposite.

6. The feed impurity screening device according to claim 3, characterized in that, The upper air outlet (22) of the cyclone dust collector (27) is connected to a circulating air duct (5), and the other end of the circulating air duct (5) is connected to the air inlet of the fan (25).