Surface cleaning apparatus for nickel plating

Abstract

The utility model discloses a surface cleaning equipment for nickel plating, including ultrasonic cleaning machine, the telescopic groove inner wall one end is fixedly connected with connecting spring, and the connecting spring one end is fixedly connected with locking buckle, the material box inner wall middle lower end is equipped with locking buckle groove before and after side, locking buckle and locking buckle groove insert -fitting connection, capstan, blower fan, heating pipe, water pump, servo motor and screw rod mechanism and PLC controller electric connection. This surface cleaning equipment for nickel plating can be placed through the double -groove structure of material box and be placed to different material cleaning, and can realize quick feeding and disassembly through the turnover of lower cover plate and upper cover plate, and can be stable hoisting through capstan, hoisting chain, and can be ultrasonic cleaning through ultrasonic cleaning machine, and the cleaning is more comprehensive, and can be assisted by spraying head and can avoid adhesion, and can strengthen drying through blower fan and heating pipe, and the cleaning and drying effect are better.

Description

Technical Field

[0001] This utility model relates to the field of surface cleaning technology for nickel plating, specifically to a surface cleaning device for nickel plating. Background Technology

[0002] Nickel plating is a method of depositing a layer of nickel onto a metal or certain non-metal using electrolytic or chemical methods. Nickel plating is divided into electroplating and chemical plating. Electroplating involves using an electrolyte composed of nickel salt (the main salt), conductive salt, pH buffer, and wetting agent. Metallic nickel is used as the anode, and the workpiece is used as the cathode. A direct current is applied, depositing a uniform and dense nickel plating layer onto the cathode (workpiece).

[0003] An existing automatic surface treatment device for nickel plating production line (CN202122118327.7) is equipped with a high-pressure spray gun. An infrared sensor is installed at the bottom of the high-pressure spray gun. When the infrared sensor detects a workpiece, the high-pressure spray gun is activated. The cleaning agent sprayed by the high-pressure spray gun can effectively remove stains from the surface of the workpiece. However, the existing equipment has shortcomings. The cleaning and drying effects are not good, and it cannot perform group cleaning treatment, resulting in poor performance. Therefore, a surface cleaning device for nickel plating is needed to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a surface cleaning device for nickel plating, in order to solve the problems mentioned in the background art, such as poor cleaning and drying effects of automatic surface treatment devices used in nickel plating line production, and the inability to perform group cleaning, resulting in poor performance.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface cleaning device for nickel plating, comprising an ultrasonic cleaner, a drying chamber fixedly connected to one side of the ultrasonic cleaner, a support base fixedly connected to the lower front end of the drying chamber and the ultrasonic cleaner, and a PLC controller vertically fixedly connected to one edge of the upper end of the support base; a first fixing plate and a second fixing plate fixedly connected to the upper edge of the ultrasonic cleaner and the drying chamber; a spray head connected to the front and rear sides of the inner wall of the first fixing plate, and a PLC controller connected to both sides of the lower end of the first fixing plate. A water pump is connected to the middle of the water pump pipe, and a suction head is connected to the lower end of the water pump pipe. The water pump pipe and the suction head are inserted and distributed on the inner wall of the ultrasonic cleaner. A blower fan is embedded and fixedly connected to the front and back of the inner wall of the second fixed plate. Heating tubes are embedded and fixedly connected to the front and back sides of the inner wall of the drying box. A screw groove is opened at the upper end of the inner wall of the support base, and a screw slider is slidably inserted into the inner wall of the screw groove. A screw mechanism is inserted and connected through the screw slider and the inner wall of the screw groove, and a mounting base is fixedly connected to the upper end of the screw slider. A rotating slot is located at the center of the inner wall of the mounting base, and a rotating block is rotatably connected to the inner wall of the rotating slot. A bracket is fixedly connected to the upper end of the rotating block, and a drive tooth groove is provided at the lower end of the outer wall of the bracket. Servo motors are embedded on both sides of the inner wall of the mounting base, and drive gears are fixedly connected to the output ends of the servo motors. The drive gears mesh with the drive tooth grooves. A winch is fixedly connected to the upper end of the bracket, and a lifting chain is wound on the winch. The lifting chain is inserted into the upper end of the bracket, and a material storage box is fixedly connected to the lower end of the bracket. The upper end has a flip-up cover plate connected to both sides, and a locking knob is inserted into one edge of the upper cover plate. The lower end of the material box has a flip-up cover plate connected to both sides, and a telescopic groove is opened on the front and rear edges of one side of the inner wall of the lower cover plate. A connecting spring is fixedly connected to one end of the inner wall of the telescopic groove, and a locking buckle is fixedly connected to one end of the connecting spring. A locking buckle groove is opened on the front and rear sides of the lower middle of the inner wall of the material box. The locking buckle is inserted into the locking buckle groove. The winch, blower, heating tube, water pump, servo motor and lead screw mechanism are electrically connected to the PLC controller.

[0006] Preferably, the bracket has an L-shaped structure, and the bracket moves laterally with the support seat via a lead screw mechanism and a lead screw slider. The bracket is connected to the support seat for left and right rotation via a drive gear and a drive tooth groove.

[0007] Preferably, the material box has a mesh-like hollow double-groove structure, the lower cover plate is elastically connected to the locking groove by a locking buckle, a connecting spring, and the lower cover plate is made of galvanized material, and the upper cover plate is locked and fixed to the material box by a locking knob.

[0008] Preferably, the material box is connected to the ultrasonic cleaner and the drying box by a winch and a hoisting chain in a lifting and hoisting manner, and the hoisting chain is a chain mesh structure.

[0009] Preferably, the blower fan is symmetrically distributed in six groups on the inner wall of the second fixed plate, and the heating tube is distributed in parallel positions on the inner wall of the drying chamber.

[0010] Preferably, the inner wall of the spray head is arranged in a matrix on the front and back sides, and the spray head is connected to the ultrasonic cleaner via a water pipe and a water pump in a suction connection. The suction head has a hollow spherical structure.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the surface cleaning equipment for nickel plating can place and clean different materials through the double-tank structure of the material box, and can quickly load and unload materials by flipping the lower and upper cover plates. It can also be stably hoisted by winch and hoisting chain, and can be ultrasonically cleaned by ultrasonic cleaner for more comprehensive cleaning. It can also be sprayed with a spray head to avoid adhesion, and can be dried by blower and heating tube to enhance the cleaning and drying effect. Attached Figure Description

[0012] Figure 1 This is a front view of a surface cleaning device for nickel plating according to the present invention; Figure 2 This is a schematic diagram of the internal structure of a surface cleaning device for nickel plating according to the present invention; Figure 3 This utility model relates to a surface cleaning device for nickel plating. Figure 2 Enlarged view of point A in the middle; Figure 4 This utility model relates to a surface cleaning device for nickel plating. Figure 2 Enlarged view at point B in the middle; Figure 5 This utility model relates to a surface cleaning device for nickel plating. Figure 2 Enlarged view at point C; Figure 6 This utility model relates to a surface cleaning device for nickel plating. Figure 2 Enlarged view of point D in the middle.

[0013] In the diagram: 1. Ultrasonic cleaner, 2. Support base, 3. Drying oven, 4. PLC controller, 5. Mounting base, 6. Bracket, 7. Material box, 8. First fixed plate, 9. Winch, 10. Lifting chain, 11. Water suction pipe, 12. Second fixed plate, 13. Blowing fan, 14. Heating tube, 15. Screw slide, 16. Water pump, 17. Suction head, 18. Rotating insert, 19. Spray head, 20. Locking slot, 21. Locking block, 22. Connecting spring, 23. Telescopic groove, 24. Lower cover plate, 25. Upper cover plate, 26. Locking knob, 27. Drive gear, 28. Servo motor, 29. Rotary slot, 30. Drive gear groove, 31. Screw mechanism, 32. Screw slider. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-6This utility model provides a technical solution: a surface cleaning device for nickel plating, comprising an ultrasonic cleaner 1, a support base 2, a drying oven 3, a PLC controller 4, a mounting base 5, a bracket 6, a material box 7, a first fixing plate 8, a winch 9, a lifting chain 10, a water suction pipe 11, a second fixing plate 12, a blower 13, a heating tube 14, a lead screw slide 15, a water pump 16, a suction head 17, a rotating insert 18, a spray head 19, a locking groove 20, a locking block 21, a connecting spring 22, a telescopic groove 23, a lower cover plate 24, an upper cover plate 25, a locking knob 26, a drive gear 27, a servo motor 28, a rotating slot 29, a drive gear groove 30, a lead screw mechanism 31, and a lead screw slider 32. A drying oven is fixedly connected to one side of the ultrasonic cleaner 1. The drying chamber 3 and the ultrasonic cleaner 1 are fixedly connected to a support base 2 at their lower front sides. A PLC controller 4 is vertically fixedly connected to one edge of the upper end of the support base 2. A first fixed plate 8 and a second fixed plate 12 are fixedly connected to the upper edges of the ultrasonic cleaner 1 and the drying chamber 3. A spray head 19 is connected to the front and rear sides of the inner wall of the first fixed plate 8, and a water suction pipe 11 is connected to both sides of the lower end of the first fixed plate 8. The spray head 19 is arranged in a matrix on the front and rear sides of its inner wall, and the spray head 19 is connected to the ultrasonic cleaner 1 via the water suction pipe 11 and the water pump 16 in a suction connection. The suction head 17 has a hollow spherical structure, which allows the spray head 19 and the ultrasonic cleaner 1 to perform ultrasonic cleaning and spray cleaning, resulting in good effect. The water suction pipe 11 is connected in the middle. A water pump 16 is connected, and a suction head 17 is connected to the lower end of the water pump pipe 11. The water pump pipe 11 and the suction head 17 are inserted and distributed on the inner wall of the ultrasonic cleaner 1. A blower 13 is embedded and fixedly connected to the front and back of the inner wall of the second fixed plate 12. The blower 13 is symmetrically distributed in six groups on the inner wall of the second fixed plate 12. The heating tubes 14 are distributed in parallel positions on the inner wall of the drying chamber 3. This allows the blower 13 and the drying chamber 3 to perform enhanced drying, resulting in better effect. The heating tubes 14 are embedded and fixedly connected to the front and back sides of the inner wall of the drying chamber 3. A screw groove 15 is opened at the upper end of the inner wall of the support base 2, and a screw slider 32 is slidably inserted and connected to the inner wall of the screw groove 15. A screw mechanism 31 is inserted and connected through the inner wall of the screw slider 32 and the screw groove 15, and the upper end of the screw slider 32 is fixed. A mounting base 5 is fixedly connected, and a rotating slot 29 is provided at the center of the inner wall of the mounting base 5. A rotating plug 18 is rotatably connected to the inner wall of the rotating slot 29. A bracket 6 is fixedly connected to the upper end of the rotating plug 18, and a drive tooth groove 30 is provided at the lower end of the outer wall of the bracket 6. The bracket 6 has an L-shaped structure, and the bracket 6 moves laterally with the support base 2 via a lead screw mechanism 31 and a lead screw slider 32. The bracket 6 is rotatably connected to the support base 2 via a drive gear 27 and a drive tooth groove 30. This allows the bracket 6 to be easily moved laterally and rotated left and right, facilitating quick cleaning and drying, and facilitating loading and unloading operations. Servo motors 28 are embedded on both sides of the inner wall of the mounting base 5, and the output end of the servo motor 28 is fixedly connected to the drive gear 27.The drive gear 27 meshes with the drive tooth groove 30. A winch 9 is fixedly connected to the upper end of the bracket 6, and a lifting chain 10 is wound on the winch 9. The lifting chain 10 is inserted into the upper end of the bracket 6, and a material box 7 is fixedly connected to the lower end of the bracket 6. The material box 7 has a mesh-like hollow double-groove structure. The lower cover plate 24 is elastically inserted into the locking groove 20 through the locking buckle 21 and the connecting spring 22. The lower cover plate 24 is made of galvanized material. The upper cover plate 25 is locked and fixedly connected to the material box 7 through the locking knob 26. This allows the material box 7 to hold different materials in two grooves and facilitates quick opening and closing of loading and unloading operations. The material box 7 is lifted and hoisted to the ultrasonic cleaner 1 and the drying box 3 through the winch 9 and the lifting chain 10. The lifting chain 10 is a mesh chain. The structure allows the material storage box 7 to be stably lifted and disassembled via the winch 9 and lifting chain 10. The upper two sides of the material storage box 7 are connected to a top cover plate 25, with a locking knob 26 inserted into one edge of the top cover plate 25. The lower two sides of the material storage box 7 are connected to a bottom cover plate 24, with a telescopic groove 23 on the front and rear edges of one side of the inner wall of the bottom cover plate 24. A connecting spring 22 is fixedly connected to one end of the inner wall of the telescopic groove 23, and a locking block 21 is fixedly connected to one end of the connecting spring 22. A locking groove 20 is provided on the front and rear sides of the lower middle part of the inner wall of the material storage box 7, and the locking block 21 is inserted into the locking groove 20. The winch 9, fan 13, heating element 14, water pump 16, servo motor 28, and lead screw mechanism 31 are electrically connected to the PLC controller 4.

[0016] Working principle: When using this nickel plating surface cleaning equipment, first connect the device to the power supply, then place the material by flipping open the upper cover plate 25, and then lock it by locking knob 26. Then, drive gear 27, servo motor 28 and drive tooth groove 30 drive bracket 6 to rotate and reset. Then, move it into ultrasonic cleaner 1 by winch 9 and lifting chain 10 for ultrasonic cleaning. Then lift it up and guide water into spray head 19 through water pipe 11, water pump 16 and suction head 17 for spray rinsing. Then, move material box 7 to drying box 3 by lead screw slide 15, lead screw mechanism 31 and lead screw slider 32. Then blow dry by fan 13 and heating tube 14. Then lift material box 7 and flip it outward. Then lower it by winch 9 and lifting chain 10 and quickly unlock it by locking buckle 21 and connecting spring 22, flip open the lower cover plate 24 and quickly discharge the material. This is the operation process of this nickel plating surface cleaning equipment.

[0017] It should be noted that this utility model is a surface cleaning device for nickel plating. All components are standard parts or components known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power components, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.

[0018] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A surface cleaning device for nickel plating, comprising an ultrasonic cleaner (1), wherein a drying chamber (3) is fixedly connected to one side of the ultrasonic cleaner (1), and a support base (2) is fixedly connected to the lower front end of the drying chamber (3) and the ultrasonic cleaner (1), and a PLC controller (4) is vertically fixedly connected to one edge of the upper end of the support base (2), characterized in that: The ultrasonic cleaner (1) and the drying chamber (3) are fixedly connected to the upper edge of a first fixing plate (8) and a second fixing plate (12). The inner wall of the first fixing plate (8) is connected to a spray head (19) on the front and back sides, and the lower ends of the first fixing plate (8) are connected to a water pump (11). The middle of the water pump (11) is connected to a water pump (16), and the lower end of the water pump (11) is connected to a suction head (17). The water pump (11) and the suction head (17) are inserted and distributed on the inner wall of the ultrasonic cleaner (1). The inner wall of the second fixing plate (12) is fixedly connected to a blower (13) on the front and back sides. The drying chamber (3) Heating tubes (14) are fixedly connected to the front and back sides of the inner wall. A screw groove (15) is opened at the upper end of the inner wall of the support base (2). A screw slider (32) is slidably inserted into the inner wall of the screw groove (15). A screw mechanism (31) is inserted through the inner wall of the screw slider (32) and the screw groove (15). A mounting base (5) is fixedly connected to the upper end of the screw slider (32). A rotating slot (29) is opened at the center of the inner wall of the mounting base (5). A rotating plug (18) is slidably inserted into the inner wall of the rotating slot (29). A bracket (6) is fixedly connected to the upper end of the rotating plug (18). A bracket (6) is opened at the lower end of the outer wall of the bracket (6). The mounting base (5) has a drive tooth groove (30), and servo motors (28) are inlaid and connected to both sides of the inner wall of the mounting base (5). The output end of the servo motor (28) is fixedly connected to a drive gear (27). The drive gear (27) meshes with the drive tooth groove (30). A winch (9) is fixedly connected to the upper end of the bracket (6), and a lifting chain (10) is wound on the winch (9). The lifting chain (10) is inserted and distributed with the upper end of the bracket (6). A material box (7) is fixedly connected to the lower end of the bracket (6). A top cover plate (25) is flipped and connected to both sides of the upper end of the material box (7). A locking knob (26) is inserted and connected to one edge of the top cover plate (25). The lower end of the material box (7) is connected to a lower cover plate (24) on both sides. The inner wall of the lower cover plate (24) has a telescopic groove (23) on the front and rear edges. A connecting spring (22) is fixedly connected to one end of the inner wall of the telescopic groove (23), and a locking buckle (21) is fixedly connected to one end of the connecting spring (22). A locking buckle groove (20) is opened on the front and rear sides of the lower middle part of the inner wall of the material box (7). The locking buckle (21) is inserted into the locking buckle groove (20). The winch (9), the blower (13), the heating tube (14), the water pump (16), the servo motor (28), and the screw mechanism (31) are electrically connected to the PLC controller (4).

2. The surface cleaning apparatus of claim 1, wherein: The bracket (6) has an L-shaped structure, and the bracket (6) moves laterally with the support base (2) via a screw mechanism (31) and a screw slider (32). The bracket (6) is connected to the support base (2) in a left-right rotational manner via a drive gear (27) and a drive tooth groove (30).

3. The surface cleaning apparatus of claim 2, wherein: The material box (7) has a mesh hollow double groove structure. The lower cover plate (24) is elastically connected to the locking groove (20) through the locking buckle (21), the connecting spring (22), and the lower cover plate (24) is made of galvanized material. The upper cover plate (25) is locked and fixedly connected to the material box (7) through the locking knob (26).

4. The surface cleaning apparatus of claim 3, wherein: The material box (7) is connected to the ultrasonic cleaner (1) and the drying box (3) by a winch (9) and a hoisting chain (10), and the hoisting chain (10) is a chain mesh structure.

5. The surface cleaning apparatus of claim 4, wherein: The blower (13) is symmetrically distributed in six groups on the inner wall of the second fixed plate (12), and the heating tube (14) is distributed in parallel positions on the inner wall of the drying box (3).

6. The surface cleaning apparatus of claim 5, wherein: The inner wall of the spray head (19) is arranged in a matrix on the front and back sides, and the spray head (19) is connected to the ultrasonic cleaner (1) through the water pipe (11) and the water pump (16) in a suction connection. The suction head (17) is a hollow spherical structure.

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