A surface cleaning structure for copper wire processing

Abstract

This utility model discloses a surface cleaning structure for copper wire processing, including a cleaning tank. Several identical guide rollers are rotatably connected inside the cleaning tank. An mounting component is fixedly connected to the right inner side of the cleaning tank. A limiting groove is formed inside the mounting component, and a connecting block is correspondingly installed inside the limiting groove. This patent utilizes a motor-driven screw mechanism to precisely control the extension and retraction of the positioning block, achieving locking or releasing between the cleaning sleeve and the connecting block. This makes it exceptionally convenient to replace the cleaning sleeve with a matching one according to different copper wire diameters, without requiring complex tools or extensive disassembly. This significantly improves the equipment's adaptability to different product specifications. Furthermore, when the internal double-layer felt wears down due to long-term use, operators can quickly disassemble and replace the entire cleaning sleeve module, effectively ensuring continuous and stable cleaning results. This greatly reduces the difficulty and time cost of equipment maintenance and improves the overall operating efficiency of the production line.

Description

Technical Field

[0001] This utility model relates to the field of copper wire surface cleaning technology, and in particular to a surface cleaning structure for copper wire processing. Background Technology

[0002] In daily life, copper wire is used as a conductor because of its excellent electrical conductivity, and it is widely used in the manufacture of wires, cables, brushes, etc. It also has good thermal conductivity, and is often used to manufacture magnetic instruments and meters that need to be protected from magnetic interference, such as compasses and aviation instruments. It has excellent plasticity and is easy to process by hot and cold pressure, and can be made into copper materials such as tubes, rods, wires, strips, strips, plates, and foils. Pure copper products are available in both smelted and processed forms.

[0003] After production, tin-plated copper wires often accumulate tin ash and other dust on their surface due to the production environment. This can affect the subsequent wire wrapping process. Removing these contaminants manually is inefficient. Therefore, a surface cleaning structure for copper wire processing is needed to automatically remove tin ash and other dust from the surface of the tin-plated copper wires, thereby increasing work efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a surface cleaning structure for copper wire processing, which solves the problem that the existing technology of removing tin ash and other dust and impurities by manual wiping is inefficient.

[0005] To achieve the above objectives, a surface cleaning structure for copper wire processing is provided, including a cleaning box. Several guide rollers of the same size are rotatably connected inside the cleaning box. An installation component is fixedly connected to the inner right end of the cleaning box. A limit groove is formed inside the installation component. A connecting block is installed inside the limit groove. A cleaning sleeve is fixedly connected to the other end of the connecting block.

[0006] The cleaning sleeve has a felt fixedly connected inside, and a motor is fixedly connected to one end of the outer side of the mounting component. The output end of the motor is fixedly connected to a screw through the mounting component. A positioning block is threaded onto the screw and is disposed inside the limiting groove.

[0007] According to the surface cleaning structure for copper wire processing, a positioning groove is provided through the interior of the connecting block, and the positioning groove corresponds to the positioning block.

[0008] According to the surface cleaning structure for copper wire processing, the outer end of the positioning block is fixedly connected to a limiting plate.

[0009] According to the surface cleaning structure for copper wire processing, a water storage tank is installed at the rear end of the cleaning tank, a conveying pipe is provided through the top end of the water storage tank, and a water pump is installed in the middle of the conveying pipe.

[0010] According to the surface cleaning structure for copper wire processing, a water storage plate is fixedly connected to the inner left end of the cleaning box, and the other end of the conveying pipe passes through the water storage plate and is connected downward to several nozzles.

[0011] According to the surface cleaning structure for copper wire processing, a collection pool is installed at the bottom inner side of the cleaning tank, and mounting plates are fixedly connected to both ends of the inner side of the collection pool.

[0012] According to the surface cleaning structure for copper wire processing, a filter screen is threadedly connected to the mounting plate, and a return pipe is provided through one side of the collection pool.

[0013] According to the surface cleaning structure for copper wire processing, one end of the return pipe is disposed above the other end of the water storage tank, a second water pump is disposed in the middle of the return pipe, and an inlet pipe is disposed above the water storage tank.

[0014] The above-mentioned solution has the following beneficial effects:

[0015] 1. This patent uses a motor-driven screw mechanism to precisely control the extension and retraction of the positioning block, enabling locking or releasing between the cleaning sleeve and the connecting block. This makes it exceptionally convenient to replace the cleaning sleeve with a matching one according to different copper wire diameters, without the need for complex tools or extensive disassembly. This significantly improves the equipment's adaptability to products of different specifications. At the same time, when the internal double-layer felt wears down due to long-term use, operators can quickly disassemble and replace the entire cleaning sleeve module, effectively ensuring the continuous and stable cleaning effect. This greatly reduces the difficulty and time cost of equipment maintenance and improves the overall operating efficiency of the production line.

[0016] 2. The microporous ceramic layer on the surface of the guide roller in this patent first adsorbs the oil stains on the surface of the copper wire, effectively pre-cleaning it. Subsequently, the spray assembly rinses the copper wire, powerfully removing the attached dust and impurities. Finally, the double-layer felt inside the cleaning sleeve plays a crucial role: the inner high-elasticity sponge fully absorbs residual moisture and further removes dirt, while the outer wear-resistant felt closely adheres to the surface of the copper wire to scrape away stubborn impurities, ensuring that the wire is thoroughly dry and clean. This multi-stage treatment method, combining physical adsorption, water rinsing, and contact scraping, significantly surpasses single cleaning methods, achieving a more comprehensive and thorough cleaning effect and effectively improving the quality and efficiency of subsequent copper wire processing.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a schematic diagram of the overall structure of a surface cleaning structure for copper wire processing according to the present invention;

[0020] Figure 2 This is a rear view of a surface cleaning structure for copper wire processing according to the present invention.

[0021] Figure 3 This is a schematic diagram of the installation of a cleaning sleeve for a surface cleaning structure used in copper wire processing according to this utility model;

[0022] Figure 4 This is a schematic diagram of a collection pool for a surface cleaning structure used in copper wire processing according to the present invention.

[0023] Legend:

[0024] 1. Cleaning tank; 2. Guide roller; 3. Return pipe; 4. Collection tank; 5. Cleaning sleeve; 6. Nozzle; 7. Delivery pipe; 8. Water storage plate; 9. Inlet pipe; 10. Water storage tank; 11. Water pump one; 12. Water pump two; 13. Mounting parts; 14. Positioning block; 15. Positioning groove; 16. Connecting block; 17. Motor; 18. Screw; 19. Limiting plate; 20. Felt; 21. Filter screen; 22. Mounting plate; 23. Limiting groove. Detailed Implementation

[0025] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0026] Reference Figure 1-4 This utility model provides a surface cleaning structure for copper wire processing, including a cleaning box 1. Several guide rollers 2 of the same size are rotatably connected inside the cleaning box 1. An installation part 13 is fixedly connected to the right inner side of the cleaning box 1. A limiting groove 23 is opened inside the installation part 13. A connecting block 16 is installed inside the limiting groove 23. A cleaning sleeve 5 is fixedly connected to the other end of the connecting block 16. The copper wire can be stably conveyed through the guide rollers 2 to improve the overall cleaning effect. A microporous ceramic layer is coated on the surface of the guide rollers 2 to absorb oil stains on the surface of the copper wire and improve the pre-cleaning effect.

[0027] The cleaning sleeve 5 is internally fixedly connected to a felt 20. A motor 17 is fixedly connected to one end of the outer side of the mounting component 13. A screw 18 is fixedly connected to the output end of the motor 17 through the mounting component 13. A positioning block 14 is threaded onto the screw 18 and is disposed inside the limiting groove 23. A positioning groove 15 is formed inside the connecting block 16, corresponding to the positioning block 14. When the cleaning sleeve 5 needs to be disassembled and replaced according to different diameter copper wires, starting the motor 17 drives the screw 18 to rotate. Under the action of the threaded engagement, the limiting plate 19 can drive the positioning block 14 to retract inward. At this time, the positioning block 14 leaves the interior of the positioning groove 15, so that the cleaning sleeve 5 can be removed from the interior of the cleaning box 1 for replacement. This avoids the wear of the internal felt after long-term use, which leads to a decrease in the performance and the need to adjust it according to different diameters, thus improving the applicability of the device. A rotating sealing ring is installed at the connection between the motor output end and the screw to prevent water vapor from entering. The motor is a waterproof motor, which improves its stability. Finally, the felt has a double-layer structure, with the inner layer being a high-elasticity sponge (for water absorption and stain removal) and the outer layer being a wear-resistant felt (for scraping off impurities). The sponge's compressibility adapts to changes in wire diameter, improving its performance.

[0028] The outer end of the positioning block 14 is fixedly connected to the limiting plate 19. The limiting plate 19 can contact the internal slot to restrict the positioning block 14 and ensure stable movement. At the same time, a positioning slot 15 is also provided at the other end of the limiting slot 23 to improve the locking effect.

[0029] A water storage tank 10 is installed at the rear end of the cleaning tank 1. A conveying pipe 7 is installed through the top end of the water storage tank 10. A water pump 11 is installed in the middle of the conveying pipe 7. A water storage plate 8 is fixedly connected to the inner left end of the cleaning tank 1. The other end of the conveying pipe 7 passes through the water storage plate 8 and is connected to several nozzles 6. When the water pump 11 is started, the water inside the water storage tank 10 can be conveyed to the water storage plate 8 through the conveying pipe 7 and sprayed downward through the nozzles 6 to clean the dust and impurities on the surface of the copper wire.

[0030] A collection tank 4 is installed at the bottom inner side of the cleaning tank 1. Mounting plates 22 are fixedly connected to both ends of the inner side of the collection tank 4. Filter screens 21 are threaded onto the mounting plates 22. A return pipe 3 is installed through one side of the collection tank 4 and extends outwards. The other end of the return pipe 3 is installed above the water storage tank 10. A second water pump 12 is installed in the middle of the return pipe 3. An inlet pipe 9 is installed above the water storage tank 10. After cleaning, the water can be collected in the collection tank 4 below. Impurities in the water can be filtered through the filter screen 21. Finally, the second water pump 12 is started to send the filtered water back into the water storage tank 10 through the return pipe 3 to complete the recycling operation, reducing water waste and improving the applicability of the entire device. A conductivity sensor (using the inlet pipe interface) is integrated in the water storage tank. When the water quality deteriorates, the inlet pipe valve is automatically opened to discharge some sewage and replenish clean water.

[0031] Working principle: During use, the copper wire is passed through the openings at both ends of the cleaning tank 1 and through several guide rollers 2. The ends of the copper wire are connected to the winding equipment, allowing the copper wire to move slowly during the cleaning process. When cleaning, the water pump 11 is started to transport water from the water tank 10 to the water storage plate 8 through the conveying pipe 7 and spray it downward through the nozzle 6 to clean the dust and impurities on the surface of the copper wire. Subsequently, the copper wire passes through the inside of the cleaning sleeve 5 through the guide rollers 2. The inside of the cleaning sleeve 5 is equipped with felt that can contact the surface of the copper wire to remove the residual moisture and impurities on the surface of the copper wire, achieving a dual treatment effect.

[0032] When the cleaning sleeve 5 needs to be disassembled and replaced according to the different diameter copper wires, the starting motor 17 can drive the screw 18 to rotate. Under the action of the threaded engagement, the limiting plate 19 can drive the positioning block 14 to retract inward. At this time, the positioning block 14 leaves the inside of the positioning groove 15, so that the cleaning sleeve 5 can be disassembled from the inside of the cleaning box 1 for replacement, thereby improving the applicability of the device.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A surface cleaning structure for copper wire processing, comprising a cleaning tank (1), characterized in that, The cleaning tank (1) is rotatably connected with several guide rollers (2) of the same size. The cleaning tank (1) is fixedly connected to the right side of the inner side with an installation part (13). The installation part (13) has a limit groove (23) inside. A connecting block (16) is installed inside the limit groove (23). The other end of the connecting block (16) is fixedly connected to a cleaning sleeve (5). The cleaning sleeve (5) is fixedly connected to the inside of the felt (20), and the outer end of the mounting part (13) is fixedly connected to the motor (17). The output end of the motor (17) is fixedly connected to the screw (18) through the mounting part (13). The screw (18) is threaded with a positioning block (14), and the positioning block (14) is disposed inside the limiting groove (23).

2. The surface cleaning structure for copper wire processing according to claim 1, characterized in that, The connecting block (16) has a through-hole positioning groove (15) which corresponds to the positioning block (14).

3. The surface cleaning structure for copper wire processing according to claim 1, characterized in that, The outer end of the positioning block (14) is fixedly connected to a limiting plate (19).

4. The surface cleaning structure for copper wire processing according to claim 1, characterized in that, A water storage tank (10) is installed at the rear end of the cleaning tank (1), and a conveying pipe (7) is installed through the top end of the water storage tank (10). A water pump (11) is installed in the middle of the conveying pipe (7).

5. A surface cleaning structure for copper wire processing according to claim 4, characterized in that, The cleaning tank (1) is fixedly connected to a water storage plate (8) on the inner left side, and the other end of the conveying pipe (7) passes through the water storage plate (8) and is connected to several nozzles (6) downwards.

6. The surface cleaning structure for copper wire processing according to claim 1, characterized in that, The bottom inner side of the cleaning tank (1) is equipped with a collection pool (4), and the two inner ends of the collection pool (4) are fixedly connected with mounting plates (22).

7. A surface cleaning structure for copper wire processing according to claim 6, characterized in that, A filter screen (21) is threaded onto the mounting plate (22), and a return pipe (3) is provided through one side of the collection pool (4) extending outward.

8. A surface cleaning structure for copper wire processing according to claim 7, characterized in that, The other end of the return pipe (3) is installed above the other end of the water storage tank (10). A second water pump (12) is installed in the middle of the return pipe (3). An inlet pipe (9) is installed above the water storage tank (10).

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