A surface cleaning apparatus for metal product processing

Abstract

This utility model relates to the field of metal processing and manufacturing technology, and discloses a surface cleaning device for metal product processing. It includes an operating table, a connecting block fixedly connected inside the operating table, a fixing clamping mechanism installed inside the operating table, a cleaning mechanism installed on the top of the operating table, and a support plate. The bottom of the support plate is fixedly connected to a cylinder, the drive end of the cylinder is fixedly connected to a connecting plate, and the bottom of the connecting plate is fixedly connected to a sliding plate. Multiple clamping components are installed on the outside of the sliding plate, and each clamping component includes a mounting bracket. In this utility model, metal products are stably fixed at the cleaning station, preventing displacement and shaking during cleaning, ensuring that the cleaning tool fully covers the surface according to a preset path, and preventing the product from flipping when sprayed with high-pressure airflow or solvent, thus ensuring that the cleaning medium accurately acts on the target area.

Description

Technical Field

[0001] This utility model relates to the field of metal processing and manufacturing technology, and in particular to a surface cleaning device for metal product processing. Background Technology

[0002] In the metal product processing, processes such as raw material cutting, welding, grinding, and stamping can leave impurities such as oil, metal shavings, oxide scale, and dust on the metal surface. If these impurities are not cleaned in time, they will affect the quality of subsequent processing steps. Traditional metal surface cleaning methods have significant limitations. As metal product processing develops towards higher precision and higher specifications, the requirements for cleanliness, efficiency, and environmental friendliness of surface cleaning have significantly increased. Traditional cleaning methods can no longer meet these needs, and surface cleaning devices for metal product processing have emerged in this context.

[0003] The device precisely controls the cleaning intensity and the amount of cleaning medium used, thereby avoiding the risk of scratches from manual wiping and the corrosion problems from chemical immersion. At the same time, some devices are equipped with surface detection components, which can monitor the surface condition in real time after cleaning, ensuring that the flatness and smoothness of the cleaned metal surface meet the requirements of subsequent processing, and providing a qualified surface foundation for processes such as coating and electroplating.

[0004] In existing technologies, some products in certain devices may shift, shake, or be pushed off course by brushes or high-pressure airflow during cleaning, resulting in uncleaned areas with residual oil and metal debris. This also makes it difficult to align cleaning tools with gaps and holes, causing impurities to remain inside, directly leading to cleaning failure and failing to meet the surface cleanliness requirements of subsequent coating, electroplating, and other processes. Therefore, a surface cleaning device for metal product processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a surface cleaning device for metal product processing, which aims to improve the problem in the prior art that the product will shift, shake, and be pushed off course by the brush or high-pressure airflow during cleaning, resulting in uncleaned areas with residual oil and metal debris.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A surface cleaning device for metal product processing includes an operating table, a connecting block fixedly connected inside the operating table, a fixing clamping mechanism installed inside the operating table, and a cleaning mechanism installed on the top of the operating table.

[0008] The fixed clamping mechanism includes a support plate, a cylinder is fixedly connected to the bottom of the support plate, a connecting plate is fixedly connected to the driving end of the cylinder, a sliding plate is fixedly connected to the bottom of the connecting plate, and multiple clamping components are installed on the outside of the sliding plate.

[0009] As a further description of the above technical solution:

[0010] The clamping assembly includes a mounting frame, a rotating block is rotatably connected inside the mounting frame, a connecting frame is rotatably connected outside the rotating block, a sliding block is fixedly connected to the bottom of the connecting frame, a mounting plate is slidably connected to the bottom of the sliding block, and a clamping plate is fixedly connected to the top of the connecting frame.

[0011] As a further description of the above technical solution:

[0012] The cleaning mechanism includes two mounting blocks, each with a telescopic block slidably connected inside. One of the telescopic blocks has an adjustment component mounted on its exterior, and both telescopic blocks are fixedly connected to a fixing block. A high-pressure nozzle is provided at the bottom of the fixing block.

[0013] As a further description of the above technical solution:

[0014] The adjustment component includes a motor, the drive end of which is fixedly connected to a gear, a fixing plate is fixedly connected to the outside of the mounting block, and a rack is fixedly connected to the outside of the telescopic block.

[0015] As a further description of the above technical solution:

[0016] The operating table has a groove inside, the sliding plate is slidably connected to the outside of the operating table inside, and the clamping assembly is rotatably connected to the outside of the operating table inside.

[0017] As a further description of the above technical solution:

[0018] The support plate is externally fixedly connected to the outside of the connecting block, and the mounting plate is externally fixedly connected to the top of the support plate;

[0019] As a further description of the above technical solution:

[0020] The motor is externally fixedly connected to the outside of the fixing plate, and the rack is externally slidably connected to the inside of the mounting block;

[0021] As a further description of the above technical solution:

[0022] The gear is rotatably connected to the outside of the mounting block, and the outside of the gear is meshing with the outside of the rack.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, when clamping and fixing metal products, the cylinder is activated, and the cylinder drive end drives the sliding plate to move through the connecting plate. The sliding plate triggers the overall action of the clamping assembly. The mounting frame moves with the sliding plate, and drives the connecting frame to move synchronously through the rotating block. The connecting frame then drives the sliding block to slide outside the mounting plate. Multiple clamping components move synchronously to complete the fixing and clamping of the metal products, and stably fix the metal products in the cleaning station. This prevents the products from shifting or shaking during cleaning, ensures that the cleaning tools fully cover the surface according to the preset path, thoroughly removes oil stains and metal debris, and ensures that the products will not flip when high-pressure airflow or solvent spraying is applied, thus ensuring that the cleaning medium is accurately applied to the target area.

[0025] 2. In this utility model, when cleaning metal products, the adjustment component is activated, the motor drive end drives the gear to rotate, the gear drives the meshing rack to slide, and the rack drives the telescopic block to slide inside the mounting block, thereby realizing the adjustment of the cleaning height; the telescopic block drives the fixed block to move synchronously, and after the fixed block contacts the metal product, the high-pressure nozzle cleans the product. The height of the cleaning component can be flexibly adjusted to adapt to metal products of different specifications, while accurately controlling the cleaning height to avoid ineffective cleaning actions, thereby improving cleaning efficiency and reducing energy consumption. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of a surface cleaning device for metal product processing proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the operating table of a surface cleaning device for metal product processing proposed in this utility model;

[0028] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0029] Figure 4 for Figure 2 Enlarged view of point B in the middle;

[0030] Figure 5 This is a schematic diagram of the high-pressure nozzle of a surface cleaning device for metal product processing proposed in this utility model;

[0031] Figure 6 for Figure 5 A magnified view of point C in the middle.

[0032] Legend:

[0033] 1. Control panel; 2. Connecting block;

[0034] 3. Fixed clamping mechanism; 31. Support plate; 32. Cylinder; 33. Connecting plate; 34. Sliding plate;

[0035] 35. Clamping assembly; 351. Mounting bracket; 352. Rotating block; 353. Connecting bracket; 354. Sliding block; 355. Mounting plate; 356. Clamping plate;

[0036] 4. Cleaning mechanism; 41. Mounting block; 42. Telescopic block;

[0037] 43. Adjustment assembly; 431. Motor; 432. Fixing plate; 433. Gear; 434. Rack;

[0038] 44. Fixing block; 45. High-pressure nozzle. Detailed Implementation

[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0040] Example:

[0041] A surface cleaning device for metal product processing, as described above. Figures 2 to 4 The system includes an operating table 1, which provides an installation platform for various mechanisms. A connecting block 2 is fixedly connected inside the operating table 1, which provides a fixing point for the support plate 31. A fixing clamping mechanism 3 is installed inside the operating table 1, which is used to stably fix the metal products. A cleaning mechanism 4 is installed on the top of the operating table 1, which cleans the surface of the metal products.

[0042] The fixed clamping mechanism 3 includes a support plate 31, which provides a mounting base for the cylinder 32. The cylinder 32 is fixedly connected to the bottom of the support plate 31 and provides power for the clamping action. A connecting plate 33 is fixedly connected to the drive end of the cylinder 32 and transmits the driving force of the cylinder 32 to the sliding plate 34. The sliding plate 34 is fixedly connected to the bottom of the connecting plate 33 and drives the clamping assembly 35 to move synchronously. Multiple clamping assemblies 35 are installed on the outside of the sliding plate 34. The multiple clamping assemblies 35 work together to achieve stable clamping. The clamping assembly 35 includes a mounting frame 351, which connects the rotating block 352 and the sliding plate 34. The rotating block 352 is rotatably connected inside the mounting frame 351 and changes the angle of the connecting frame 353 by rotating. The connecting frame 353 is rotatably connected to the outside of the rotating block 352 and transmits power to the sliding block 354 and the clamping plate 356.

[0043] A sliding block 354 is fixedly connected to the bottom of the connecting frame 353. The sliding block 354 slides along the mounting plate 355 to ensure the stable movement of the connecting frame 353. The mounting plate 355 is slidably connected to the bottom of the sliding block 354, and the mounting plate 355 provides a sliding track for the sliding block 354. A clamping plate 356 is fixedly connected to the top of the connecting frame 353. The clamping plate 356 directly contacts and clamps the metal product. A groove is provided inside the operating table 1, which provides sliding space for the sliding plate 34. The outside of the sliding plate 34 is slidably connected to the inside of the operating table 1 to ensure that the sliding plate 34 moves along a fixed track. The outside of the clamping assembly 35 is rotatably connected to the inside of the operating table 1, so that the clamping assembly 35 can be flexibly adjusted in angle. The outside of the support plate 31 is fixedly connected to the outside of the connecting block 2 to ensure that the support plate 31 is stably fixed. The outside of the mounting plate 355 is fixedly connected to the top of the support plate 31, so that the mounting plate 355 and the support plate 31 form an integral structure, thereby stably fixing the metal product in the cleaning station.

[0044] Specifically, during clamping and fixing, cylinder 32 is activated, and the drive end drives sliding plate 34 to slide in the groove of operating table 1 through connecting plate 33. Sliding plate 34 drives mounting frame 351 to move. Mounting frame 351 drives connecting frame 353 to move through rotating block 352. Connecting frame 353 drives sliding block 354 to slide along mounting plate 355. At the same time, clamping plate 356 moves with connecting frame 353 to clamp metal products. When high-pressure airflow or solvent spraying occurs, the products will not flip due to impact force, ensuring that the cleaning medium is accurately applied to the target area.

[0045] Reference Figure 5 and Figure 6 The cleaning mechanism 4 includes two mounting blocks 41, which provide installation and sliding space for the telescopic blocks 42. The telescopic blocks 42 are slidably connected inside both mounting blocks 41. The telescopic blocks 42 adjust the cleaning height by sliding. An adjustment component 43 is installed on the outside of one of the telescopic blocks 42, which provides power for height adjustment. A fixing block 44 is fixedly connected to the outside of the two telescopic blocks 42. The fixing block 44 provides an installation base for the high-pressure nozzle 45. The high-pressure nozzle 45 is set at the bottom of the fixing block 44. The high-pressure nozzle 45 sprays out cleaning medium to remove impurities. The adjustment component 43 includes a motor 431, which provides power for adjustment.

[0046] A gear 433 is fixedly connected to the drive end of the motor 431. The gear 433 drives the rack 434 to slide by rotating. A fixing plate 432 is fixedly connected to the outside of the mounting block 41, providing a mounting point for the motor 431. A rack 434 is fixedly connected to the outside of the telescopic block 42, driving the telescopic block 42 to slide synchronously. The motor 431 is fixedly connected to the outside of the fixing plate 432 to ensure stable operation. The rack 434 is slidably connected to the inside of the mounting block 41 to ensure that the rack 434 slides along a fixed trajectory. The gear 433 is rotatably connected to the outside of the mounting block 41 to ensure stable rotation. The outside of the gear 433 and the outside of the rack 434 are meshed. Height adjustment is achieved through the transmission of the gear 433 and rack 434, thereby allowing flexible adjustment of the height of the cleaning component.

[0047] Specifically, during cleaning, the motor 431 of the adjusting component 43 starts, and the drive end drives the gear 433 to rotate. The gear 433 drives the meshing rack 434 to slide in the mounting block 41. The rack 434 drives the telescopic block 42 to slide synchronously. The telescopic block 42 drives the fixed block 44 and the high-pressure nozzle 45 to adjust their height. After the fixed block 44 moves to the appropriate position, the high-pressure nozzle 45 cleans the metal products, improving cleaning efficiency while reducing energy consumption.

[0048] The implementation principle of this application embodiment is as follows: When clamping and fixing metal products, firstly, the cylinder 32 is started. When the cylinder 32 is started, its driving end begins to move through the connecting plate 33, thereby driving the sliding plate 34 to move. The movement of the sliding plate 34 causes the clamping assembly 35 to work as a whole. At this time, the mounting frame 351 begins to move. When the mounting frame 351 moves, it moves synchronously through the rotation of the rotating block 352 and the connecting frame 353. At the same time, the connecting frame 353 connects to the sliding block 354 and slides outside the mounting plate 355. Multiple clamping assemblies 35 move synchronously to fix and clamp the metal products, thereby stably fixing the metal products in the cleaning station, avoiding displacement and shaking of the products during the cleaning process, so that the cleaning tools can fully cover the surface according to the preset path, thoroughly removing oil stains and metal debris. When high-pressure airflow or solvent spraying occurs, the products will not flip due to impact force, ensuring that the cleaning medium accurately acts on the target area.

[0049] When cleaning metal products, firstly, the adjusting component 43 is activated, at which point the motor 431 starts. When the motor 431 starts, its drive end begins to drive the gear 433 to rotate. When the gear 433 rotates, it drives the rack 434, which is meshed with it, to slide. The sliding of the rack 434 causes the telescopic block 42 to slide inside the mounting block 41, thereby adjusting the height to better contact the metal product. At this time, the movement of the telescopic block 42 causes the fixed block 44 to move synchronously. When the fixed block 44 moves to contact the metal product, the high-pressure nozzle 45 cleans it. This allows for flexible adjustment of the height of the cleaning components to adapt to products of different specifications, accurately control the height of the cleaning components, avoid ineffective cleaning actions, improve cleaning efficiency, and reduce energy consumption.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A surface cleaning device for metal product processing, comprising an operating table (1), characterized in that: The operating table (1) is fixedly connected to a connecting block (2), the operating table (1) is installed with a fixing clamping mechanism (3), and the operating table (1) is installed with a cleaning mechanism (4) on top. The fixed clamping mechanism (3) includes a support plate (31), a cylinder (32) is fixedly connected to the bottom of the support plate (31), a connecting plate (33) is fixedly connected to the driving end of the cylinder (32), a sliding plate (34) is fixedly connected to the bottom of the connecting plate (33), and multiple clamping components (35) are installed on the outside of the sliding plate (34).

2. The surface cleaning device for metal product processing according to claim 1, characterized in that: The clamping assembly (35) includes a mounting frame (351), a rotating block (352) is rotatably connected inside the mounting frame (351), a connecting frame (353) is rotatably connected outside the rotating block (352), a sliding block (354) is fixedly connected to the bottom of the connecting frame (353), a mounting plate (355) is slidably connected to the bottom of the sliding block (354), and a clamping plate (356) is fixedly connected to the top of the connecting frame (353).

3. The surface cleaning device for metal product processing according to claim 1, characterized in that: The cleaning mechanism (4) includes two mounting blocks (41), and telescopic blocks (42) are slidably connected inside the two mounting blocks (41). An adjustment component (43) is installed on the outside of one of the telescopic blocks (42), and a fixing block (44) is fixedly connected to the outside of the two telescopic blocks (42). A high-pressure nozzle (45) is provided at the bottom of the fixing block (44).

4. The surface cleaning device for metal product processing according to claim 3, characterized in that: The adjustment component (43) includes a motor (431), the drive end of the motor (431) is fixedly connected to a gear (433), the mounting block (41) is fixedly connected to a fixing plate (432), and the telescopic block (42) is fixedly connected to a rack (434).

5. The surface cleaning device for metal product processing according to claim 1, characterized in that: The operating table (1) has a groove inside, the sliding plate (34) is externally slidably connected to the inside of the operating table (1), and the clamping assembly (35) is externally rotatably connected to the inside of the operating table (1).

6. The surface cleaning device for metal product processing according to claim 2, characterized in that: The support plate (31) is externally fixedly connected to the outside of the connecting block (2), and the mounting plate (355) is externally fixedly connected to the top of the support plate (31).

7. The surface cleaning device for metal product processing according to claim 4, characterized in that: The motor (431) is externally fixedly connected to the outside of the fixing plate (432), and the rack (434) is externally slidably connected to the inside of the mounting block (41).

8. A surface cleaning device for metal product processing according to claim 4, characterized in that: The gear (433) is rotatably connected to the outside of the mounting block (41), and the outside of the gear (433) is meshed with the outside of the rack (434).

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