Water-saving and efficient hanging basket for industrial cleaning machine

CN224763771UActive Publication Date: 2026-09-18KUNSHAN ZHONG JIN MASCH CO LTD
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Patent Information

Application Number
CN202522710446.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-22
Publication Date
2026-09-18
Estimated Expiration
2035-12-22

AI Technical Summary

Technical Problem

[0005]针对现有技术所存在的上述缺点,本实用新型提供了一种工业清洗机用节水高效吊篮,通过下层循环管利用水流冲击产生的流速动态调节对冲洗零件的夹持力,能够有效地解决现有技术中,在使用过程中通常依赖弹力组件实现夹持,无法根据实时水流流速动态调节夹持力的问题

Benefits of technology

一、本实用新型通过下层循环管利用水流冲击产生的流速动态调节对冲洗零件的夹持力,随后水流导至上层循环管,驱动洗刷喷洗组件对模具内腔进行旋转刮刷与多向喷洗。

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Abstract

The utility model relates to high -efficient basket technical field, concretely relates to a kind of water-saving efficient basket for industrial cleaning machine including device main body, multiple fixed parts are fixedly connected in the multiple end of device main body, multiple upper circulating pipes and lower circulating pipes are fixedly connected in multiple fixed parts, multiple first rotating shafts are rotatably connected in upper circulating pipe, multiple first water wheels are fixedly connected on the circumferential surface of multiple first rotating shafts, multiple first water wheels are located in upper circulating pipe, multiple second rotating shafts are rotatably connected in lower circulating pipe, multiple second water wheels are fixedly connected on the circumferential surface of multiple second rotating shafts, multiple second water wheels are located in lower circulating pipe, the utility model is through the clamping force of dynamic adjustment to flushing component by lower circulating pipe using flow impact generated flow velocity, subsequent water flow is led to upper circulating pipe, drives to rotate and brush and multidirectional spray washing of brush spray washing component to the inner cavity of mould.
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Description

Technical Field

[0001] This utility model relates to the field of high-efficiency suspended platform technology, specifically to a water-saving and high-efficiency suspended platform for industrial cleaning machines. Background Technology

[0002] In the existing technology, the water-saving and high-efficiency hanging basket for industrial cleaning machines is a tooling fixture designed specifically for use with industrial cleaning equipment, such as ultrasonic cleaning machines, spray cleaning machines, and immersion cleaning machines. It is mainly used to support the parts to be cleaned, so as to achieve the goals of water saving, energy saving, and high efficiency while ensuring the cleaning effect.

[0003] The authorized publication number "CN220837128U" describes "a water-saving and high-efficiency suspended basket for an industrial cleaning machine". This utility model discloses a water-saving and high-efficiency suspended basket for an industrial cleaning machine, including: a basket base and a workpiece positioning carrier. The basket base includes a square retaining ring, a square water distribution pipe and a straight water distribution pipe. The straight water distribution pipes are spaced apart in the square water distribution pipe. The workpiece positioning carriers are spaced apart above the straight water distribution pipes. The straight water distribution pipes are provided with vertical pipes corresponding to the workpiece positioning carriers. The workpiece positioning carriers include a ring pipe, a valve sleeve, an inner water distribution pipe and an outer water distribution pipe. The inner water distribution pipe is sleeved on the vertical pipe. The ring pipes are concentrically arranged on the lower outer side of the inner water distribution pipe. The outer water distribution pipes are spaced apart and vertically arranged on the ring pipe. The valve sleeve is located at the bottom of the inner water distribution pipe. The vertical pipe is provided with a valve hole located inside the valve sleeve. Through the above methods, the water-saving and high-efficiency basket of this utility model industrial cleaning machine reduces the waste of water resources, realizes the internal and external rinsing of workpieces, and improves the cleaning effect.

[0004] The aforementioned patented water-saving and high-efficiency hanging basket reduces water waste and enables internal and external rinsing of workpieces, improving the cleaning effect. However, the device typically relies on elastic components for clamping during use and cannot dynamically adjust the clamping force according to the real-time water flow rate. This can easily cause the mold to loosen or even fall off under the instantaneous impact of the water flow. Utility Model Content

[0005] To address the aforementioned shortcomings of existing technologies, this utility model provides a water-saving and high-efficiency basket for industrial cleaning machines. By utilizing the flow velocity generated by water flow impact through the lower circulation pipe, the clamping force on the cleaning parts can be dynamically adjusted. This effectively solves the problem in existing technologies where clamping is typically achieved using elastic components, and the clamping force cannot be dynamically adjusted according to the real-time water flow velocity.

[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a water-saving and high-efficiency hanging basket for an industrial cleaning machine, including a main body. The main body contains a dynamic adjustment mechanism, which includes fixing components, an upper circulation pipe, a first rotating shaft, a first water wheel, a lower circulation pipe, a second rotating shaft, and a second water wheel. Multiple fixing components are fixedly connected to multiple ends of the main body. Multiple upper and lower circulation pipes are fixedly connected within the fixing components. Multiple first rotating shafts are rotatably connected within the upper circulation pipe. Multiple first water wheels are fixedly connected to the circumferential surfaces of the multiple first rotating shafts and are located within the upper circulation pipe. Multiple second rotating shafts are rotatably connected within the lower circulation pipe, and multiple second water wheels are fixedly connected to the circumferential surfaces of the multiple second rotating shafts and are located within the lower circulation pipe.

[0007] Furthermore, multiple gears are fixedly connected to the upper ends of the multiple second rotating shafts, and multiple first racks and second racks are respectively provided on both sides of the multiple gears. Multiple limiting slide rails are fixedly connected inside the main body of the device, and multiple sliders are slidably connected inside the multiple limiting slide rails. Multiple first racks and second racks are fixedly connected to one end of the multiple sliders.

[0008] Furthermore, multiple support members are fixedly connected to the upper ends of the multiple first racks and second racks, and multiple rotating members are rotatably connected to both ends of the multiple support members, and multiple clamping members are rotatably connected inside the multiple rotating members.

[0009] Furthermore, multiple housings are fixedly connected within the main body of the device, and each housing is provided with multiple gears, a first rack, and a second rack.

[0010] Furthermore, multiple third rotating shafts are fixedly connected to the lower ends of multiple first rotating shafts, and multiple cleaning scrapers are fixedly connected to the lower ends of multiple third rotating shafts, with each cleaning scraper having a cavity inside.

[0011] Furthermore, multiple rotating water spray nozzles are provided at both ends of the multiple cleaning scrapers.

[0012] The technical solution provided by this utility model has the following advantages compared with the known prior art: I. This utility model uses the flow rate generated by the water flow impact in the lower circulation pipe to dynamically adjust the clamping force on the washing parts. Then the water flow is guided to the upper circulation pipe, driving the washing and spraying assembly to perform rotating scraping and multi-directional spraying on the inner cavity of the mold.

[0013] 2. When the first rack and the second rack move in opposite linear directions under the drive of the gears, they will synchronously drive the support members connected to them to move horizontally. Each support member has a rotating member rotatably connected to both ends, so that the translational motion of the support member can be converted into the swing of the rotating member around its hinge axis. Each rotating member is also rotatably connected to the clamping member, forming a multi-link clamping actuator. When the rotating member changes angle due to the displacement of the support member, it will further push or pull the clamping member to rotate around its own axis, thereby realizing the clamping or releasing action of the clamping member on the mold. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a frontal perspective view of the present invention; Figure 2 This is a side perspective view of the present invention; Figure 3 This is an exploded perspective view of the present invention; Figure 4 This is a sectional perspective view of the present invention; Figure 5 This utility model Figure 4 A magnified view of a portion of the image.

[0016] Reference numerals in the attached drawings: 1. Main body of the device; 2. Fixing component; 301. Upper circulation pipe; 3. First rotating shaft; 4. First water wheel; 5. Lower circulation pipe; 6. Second rotating shaft; 7. Second water wheel; 8. Gear; 9. First rack; 10. Second rack; 11. Limiting slide rail; 12. Slider; 13. Support component; 14. Rotating component; 15. Clamping component; 16. Housing; 17. Third rotating shaft; 18. Cleaning scraper; 19. Rotating spray nozzle. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] The present invention will be further described below with reference to the embodiments.

[0019] See attached document Figure 1 - Figure 5 A water-saving and high-efficiency hanging basket for an industrial cleaning machine includes a main body 1. The main body 1 contains a dynamic adjustment mechanism, which includes fixing components 2, an upper circulation pipe 301, a first rotating shaft 3, a first water wheel 4, a lower circulation pipe 5, a second rotating shaft 6, and a second water wheel 7. Multiple fixing components 2 are fixedly connected to multiple ends of the main body 1. Multiple upper circulation pipes 301 and lower circulation pipes 5 are fixedly connected to multiple fixing components 2. Multiple first rotating shafts 3 are rotatably connected to the upper circulation pipes 301. Multiple first water wheels 4 are fixedly connected to the circumferential surfaces of multiple first rotating shafts 3 and are located within the upper circulation pipes 301. Multiple second rotating shafts 6 are rotatably connected to the lower circulation pipes 5. Multiple second water wheels 7 are fixedly connected to the circumferential surfaces of multiple second rotating shafts 6 and are located within the lower circulation pipes 5.

[0020] In a specific embodiment of this utility model, when the cleaning water flows through the upper circulation pipe 301, it impacts the first water wheel 4, causing it to rotate the first rotating shaft 3. This, in turn, drives the associated washing and spraying assembly to perform rotating scraping and spraying actions within the mold cavity. Simultaneously, the lower circulation pipe 5 is equipped with a rotatably connected second rotating shaft 6, on the circumferential surface of which a second water wheel 7 is fixed. When the water flows into the lower circulation pipe 5, it impacts the second water wheel 7, causing the second rotating shaft 6 to rotate. This rotational motion is converted into the driving force of the clamping mechanism, thereby adjusting the clamping force on the washing parts in real time according to the water flow rate. The upper and lower layers... The water turbine system shares the same cleaning water flow. Through hydraulic grading, it achieves adaptive adjustment of clamping force and synchronizes the cleaning action, preventing mold loosening due to sudden changes in water flow impact. This also improves water resource utilization efficiency and the stability of the cleaning operation. The piping diagrams and several water turbine parts in the instruction manual are schematic diagrams; detailed dimensions require reference to the actual product drawings. The rotation direction of the first rotating shaft 3 is coordinated with the existing ratchet assembly, ensuring it rotates only in one direction and preventing the first water turbine 4 from reversing. The water flow force between the upper circulation pipe 301 and the lower circulation pipe 5 is driven by an existing water pump. For details, please refer to the attached document. Figure 1 - Figure 5 Multiple gears 8 are fixedly connected to the upper ends of multiple second rotating shafts 6. Multiple first racks 9 and second racks 10 are respectively provided on both sides of the multiple gears 8. Multiple limiting slide rails 11 are fixedly connected inside the main body 1 of the device. Multiple sliders 12 are slidably connected inside the multiple limiting slide rails 11. Multiple first racks 9 and second racks 10 are fixedly connected to one end of the multiple sliders 12.

[0021] In this embodiment: when the cleaning water flows into the lower circulation pipe 5 and drives the second water wheel 7 to rotate, it will drive the second rotating shaft 6, which is coaxial with it, to rotate synchronously, thereby driving the gear 8 to rotate around its axis. The two sides of the gear 8 mesh with the first rack 9 and the second rack 10 respectively, forming a pair of symmetrically arranged gear and rack transmission pairs, so that the rotational motion of the gear 8 is converted into the opposite linear motion of the two racks in the horizontal direction. In order to ensure the stability and guiding accuracy of the rack motion trajectory, the main body 1 of the device is provided with multiple limiting slide rails 11, and each limiting slide rail 11 is embedded with a sliding slider 12.

[0022] For details, please refer to the attached document. Figure 1 - Figure 5 Multiple first racks 9 and second racks 10 are fixedly connected to the upper ends of multiple support members 13, and multiple rotating members 14 are rotatably connected to the two ends of the multiple support members 13, and multiple clamping members 15 are rotatably connected inside the multiple rotating members 14.

[0023] In this embodiment: when the first rack 9 and the second rack 10 move in opposite linear directions under the drive of the gear 8, they will synchronously drive the support members 13 connected to them to move horizontally. Each support member 13 has a rotating member 14 rotatably connected to both ends, so that the translational movement of the support member 13 can be converted into the swing of the rotating member 14 around its hinge axis. Each rotating member 14 is also rotatably connected to the clamping member 15, forming a multi-link clamping execution mechanism. When the rotating member 14 changes angle due to the displacement of the support member 13, it will further push or pull the clamping member 15 to rotate around its own axis, thereby realizing the clamping or releasing action of the clamping member 15 on the mold.

[0024] For details, please refer to the attached document. Figure 1 - Figure 5 Multiple housings 16 are fixedly connected inside the main body 1 of the device, and multiple gears 8, a first rack 9 and a second rack 10 are provided inside each housing 16.

[0025] In this embodiment, the housing 16 houses the gear 8, the first rack 9, and the second rack 10, and its function is solely to provide physical protection for the aforementioned transmission components.

[0026] For details, please refer to the attached document. Figure 1 - Figure 5 Multiple first rotating shafts 3 are fixedly connected to multiple third rotating shafts 17 at their lower ends, and multiple cleaning scrapers 18 are fixedly connected to their lower ends. Each cleaning scraper 18 has a cavity inside.

[0027] In this embodiment: when the water flow drives the first water wheel 4 to rotate through the upper circulation pipe 301, it drives the first rotating shaft 3 to rotate synchronously, thereby causing the third rotating shaft 17 fixed to it to rotate together. The lower end of the third rotating shaft 17 is fixedly connected to a cleaning scraper 18. Therefore, the cleaning scraper 18 rotates around its axis with the third rotating shaft 17 to realize the circumferential scraping action on the inner surface of the mold. The cleaning scraper 18 is designed with a hollow structure inside, which can be connected to the flow channel of the third rotating shaft 17 and the upper circulation pipe 301, so that the cleaning liquid is sprayed out from the cavity, forming a dynamic jet flow during the rotation process, which, combined with the mechanical scraping action, enhances the dirt removal effect.

[0028] For details, please refer to the attached document. Figure 1 - Figure 5 Multiple rotating water nozzles 19 are provided at both ends of the multiple cleaning scrapers 18.

[0029] In this embodiment: when the cleaning scraper 18 rotates with the third rotating shaft 17, the cleaning liquid in its internal cavity is continuously sprayed out from the rotating spray nozzle 19 under the action of centrifugal force and fluid pressure. Since the rotating spray nozzle 19 rotates synchronously with the cleaning scraper 18, the spray direction changes continuously, forming a dynamically covered water curtain, thereby rinsing the inner wall of the mold from multiple angles and in all directions.

[0030] The working principle and usage process of this utility model are as follows: During use, the mold to be cleaned is placed inside the main body 1 of the device and positioned and clamped by the clamping member 15. After starting the industrial cleaning machine, the cleaning water first enters the lower circulation pipe 5, impacting the second water wheel 7 and causing it to rotate the second rotating shaft 6. The gear 8 at the upper end of the second rotating shaft 6 rotates accordingly, driving the first rack 9 and the second rack 10 meshing with it to move in opposite or opposite directions along the limiting slide rail 11. The racks are guided by the slider 12 and drive the support member 13 to move, thereby causing the rotating member 14 to swing. Finally, the clamping member 15 applies a clamping force to the mold that matches the water flow intensity, achieving adaptive clamping. At the same time, the water continues to enter the upper circulation pipe. 301, drive the first water wheel 4 to rotate, which drives the first rotating shaft 3, the third rotating shaft 17 and the cleaning scraper 18 to rotate synchronously. The cleaning liquid flows through the cavity to the rotating spray nozzles 19 at both ends of the cleaning scraper 18 and sprays out. During the rotation, the inner wall of the mold is scraped and sprayed at multiple angles. The whole process relies on the energy of the water flow itself to complete the clamping adjustment and cleaning action without external power. After cleaning, the waste liquid is discharged, the clamping part 15 is released, the mold is taken out, and one cleaning cycle is completed. This utility model uses the flow rate generated by the water flow impact to dynamically adjust the clamping force on the washing parts through the lower circulation pipe 301. Then the water flow is guided to the upper circulation pipe 5 to drive the washing and spraying assembly to rotate and scrape and spray the inner cavity of the mold in multiple directions.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. A water-saving and high-efficiency suspended basket for an industrial cleaning machine, comprising a main body (1), characterized in that: The main body (1) of the device is provided with a dynamic adjustment mechanism, which includes a fixing component (2), an upper circulation pipe (301), a first rotating shaft (3), a first water wheel (4), a lower circulation pipe (5), a second rotating shaft (6), and a second water wheel (7). Multiple fixing components (2) are fixedly connected to multiple ends of the main body (1). Multiple upper circulation pipes (301) and lower circulation pipes (5) are fixedly connected to multiple fixing components (2). Multiple first rotating shafts (3) are rotatably connected to the upper circulation pipe (301). Multiple first water wheels (4) are fixedly connected to the circumferential surface of multiple first rotating shafts (3). Multiple first water wheels (4) are located in the upper circulation pipe (301). Multiple second rotating shafts (6) are rotatably connected to the lower circulation pipe (5). Multiple second water wheels (7) are fixedly connected to the circumferential surface of multiple second rotating shafts (6). Multiple second water wheels (7) are located in the lower circulation pipe (5).

2. The water-saving and high-efficiency suspended basket for an industrial cleaning machine according to claim 1, characterized in that, Multiple gears (8) are fixedly connected to the upper ends of multiple second rotating shafts (6). Multiple first racks (9) and second racks (10) are respectively provided on both sides of the multiple gears (8). Multiple limiting slide rails (11) are fixedly connected inside the main body (1) of the device. Multiple sliders (12) are slidably connected inside the multiple limiting slide rails (11). Multiple first racks (9) and second racks (10) are fixedly connected to one end of the multiple sliders (12).

3. The water-saving and high-efficiency suspended basket for an industrial cleaning machine according to claim 2, characterized in that, Multiple support members (13) are fixedly connected to the upper ends of multiple first racks (9) and multiple second racks (10). Multiple rotating members (14) are rotatably connected to both ends of the multiple support members (13). Multiple clamping members (15) are rotatably connected inside the multiple rotating members (14).

4. The water-saving and high-efficiency suspended basket for an industrial cleaning machine according to claim 3, characterized in that, Multiple housings (16) are fixedly connected inside the main body (1) of the device, and multiple gears (8), a first rack (9) and a second rack (10) are provided inside each housing (16).

5. The water-saving and high-efficiency suspended basket for an industrial cleaning machine according to claim 4, characterized in that, Multiple third shafts (17) are fixedly connected to the lower ends of multiple first rotating shafts (3), and multiple cleaning scrapers (18) are fixedly connected to the lower ends of multiple third rotating shafts (17). The cleaning scrapers (18) are provided with cavities.

6. The water-saving and high-efficiency suspended basket for an industrial cleaning machine according to claim 5, characterized in that, Multiple rotating water nozzles (19) are provided at both ends of the multiple cleaning scrapers (18).

Citation Information

Patent Citations

  • Water-saving efficient hanging basket for industrial cleaning machine

    CN220837128U