Ultrasonic cleaning machine for wrench worm gears

Abstract

The utility model discloses an ultrasonic cleaning machine of spanner worm wheel, including machine body, first cleaning tank, second cleaning tank, automatic conveying belt, first ultrasonic cleaning component, second ultrasonic cleaning component, feed hopper, material receiving box and control system. Through setting control system control motor and then drive automatic conveying belt to the worm wheel automatic conveying, respectively setting first ultrasonic cleaning component and second ultrasonic cleaning component carry out first round cleaning and second round cleaning to spanner worm wheel. The present application has solved the problem of low efficiency or poor cleaning effect in the prior art, realized the automation and ultrasonic cleaning of worm wheel, and continuous operation has improved the production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of metal parts processing technology, specifically to an ultrasonic cleaning machine for a wrench worm gear. Background Technology

[0002] In the process of processing steel bars into adjustable wrench worm gears, the process involves cold drawing, extrusion, drilling, cutting, grinding, polishing, and chamfering. This process generates contaminants such as metal shavings, cutting fluid residue, and lubricant residue on the surface of the wrench worm gear, affecting its appearance and subsequent assembly and use. Therefore, it is necessary to clean the wrench worm gear.

[0003] In existing technologies, the cleaning of wrench worm gears is generally done manually or by vibration agitation. Manual cleaning or vibration agitation cleaning suffers from low efficiency or poor cleaning results. Therefore, this invention provides an ultrasonic cleaning machine for wrench worm gears to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by providing an ultrasonic cleaning machine for wrench worm gears.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An ultrasonic cleaner for a wrench worm gear includes a body. A first cleaning tank and a second cleaning tank are used for the first and second cleaning areas of the wrench worm gear, respectively. The first and second cleaning tanks are fixedly installed inside the machine body via mounting brackets. An automated conveyor belt is used to transport the wrench worm gear. The automated conveyor belt is disposed inside the machine body and passes sequentially through the first cleaning tank and the second cleaning tank. A first ultrasonic cleaning assembly is used for the first round of ultrasonic cleaning of the wrench worm gear, and the first ultrasonic cleaning assembly is disposed above the first cleaning tank. A second ultrasonic cleaning assembly is used for a second round of ultrasonic cleaning of the wrench worm gear, and the second ultrasonic cleaning assembly is disposed above the second cleaning tank. The first ultrasonic cleaning assembly includes two first ultrasonic generators, a first cleaning fluid inlet, a first bracket, two first cleaning fluid outlets, and two first cleaning fluid collection tanks. The first ultrasonic generators and the first cleaning fluid inlet are respectively fixedly installed in the middle and upper part of the first cleaning tank by the first bracket. The two first cleaning fluid outlets and the two first cleaning fluid collection tanks are respectively arranged on both sides of the first cleaning tank and below the first cleaning fluid outlets. The second ultrasonic cleaning assembly includes two second ultrasonic generators, a second cleaning fluid inlet, a second bracket, two second cleaning fluid outlets, and two second cleaning fluid collection tanks. The second ultrasonic generators and the second cleaning fluid inlet are respectively fixedly installed in the middle and upper part of the second cleaning tank by the second bracket. The two second cleaning fluid outlets and the two second cleaning fluid collection tanks are respectively arranged on both sides of the second cleaning tank and below the second cleaning fluid outlets.

[0006] Preferably, the automated conveyor belt includes a motor, a drive roller, several driven rollers, and a conveyor belt body. The output end of the motor is connected to the pulley on the drive roller via a belt. The drive roller and the driven rollers are connected via the conveyor belt body. The conveyor belt body passes sequentially above the first cleaning tank, above the second cleaning tank, below the second cleaning tank, and below the first cleaning tank to form an automated conveyor belt.

[0007] Preferably, the conveyor belt body includes several conveying tracks and several protrusions. The several conveying tracks are arranged parallel to each other along the conveying direction. The conveying tracks are evenly distributed at equal intervals, and the interval is smaller than the diameter of the wrench worm wheel. The several protrusions are evenly distributed at equal intervals along the vertical direction of the conveying direction on the conveying tracks. The ratio of the height of the protrusion to the diameter of the wrench worm wheel is between 0.5 and 1.

[0008] Preferably, the automated conveyor belt has a feed hopper and a receiving box fixedly installed at its front and rear ends along the conveying direction, respectively. The feed hopper is inclinedly fixed to the machine body by an inclined bracket and the tail end of the feed hopper is connected to the automated conveyor belt. The receiving box is located diagonally below the automated conveyor belt.

[0009] Preferably, a control system is fixedly installed on the outer wall of the machine body, and the control system is electrically connected to the motor, the first ultrasonic generator, and the second ultrasonic generator.

[0010] The beneficial effects of this utility model are: By setting up a control system to control the motor and drive the automated conveyor belt to automatically transport the worm gear, and by setting up a first ultrasonic cleaning component and a second ultrasonic cleaning component to perform a first round of cleaning on the wrench worm gear, this application solves the problems of low manual efficiency or poor cleaning effect in the prior art, realizes automated and ultrasonic cleaning of worm gears, and improves production efficiency through continuous operation. Attached Figure Description

[0011] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0012] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0013] Figure 1 This is a front view structural diagram of the present utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a top view of the conveyor belt body of this utility model. Figure 4 This is a front view structural diagram of the conveyor belt body of this utility model; As shown in the figure: 1. Machine body; 2. First cleaning tank; 3. Second cleaning tank; 4. Automated conveyor belt; 41. Motor; 42. Drive roller; 43. Driven roller; 44. Conveyor belt body; 441. Conveyor track; 442. Raised strip; 5. First ultrasonic cleaning assembly; 51. First ultrasonic generator; 52. First cleaning fluid inlet; 53. First support; 54. First cleaning fluid outlet; 55. First cleaning fluid collection tank; 6. Second ultrasonic cleaning assembly; 61. Second ultrasonic generator; 62. Second cleaning fluid inlet; 63. Second support; 64. Second cleaning fluid outlet; 65. Second cleaning fluid collection tank; 7. Feed hopper; 8. Receiving box; 9. Control system. Detailed Implementation

[0014] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0016] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0017] It should be noted that similar labels and letters can easily represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Reference Figure 1-4The present invention discloses an ultrasonic cleaning machine for a wrench worm gear, comprising a machine body 1, a first cleaning tank 2, a second cleaning tank 3, an automatic conveyor belt 4, a first ultrasonic cleaning component 5, a second ultrasonic cleaning component 6, a feed hopper 7, a receiving box 8, and a control system 9. The first cleaning tank 2 and the second cleaning tank 3, respectively fixedly installed in the machine body 1 by mounting brackets, are used for the first and second cleaning areas of the wrench worm gear. An automated conveyor belt 4 for conveying the wrench worm gear is set in the machine body 1 and passes through the first cleaning tank 2 and the second cleaning tank 3 in sequence. The automated conveyor belt 4 includes a motor 41, a drive roller 42, several driven rollers 43 and a conveyor belt body 44. The output end of the motor 41, which provides power, is connected to the pulley on the drive roller 42 via a belt. The drive roller 42 and the driven rollers 43 are connected via the conveyor belt body 44. The output end of the motor 41 drives the pulley on the drive roller 42 via the belt, which in turn drives the drive roller 42 to rotate. During the process of the drive roller 42 driving the driven rollers 43 to rotate through the conveyor belt body 44, the conveyor belt body 44 passes above the first cleaning tank 2, above the second cleaning tank 3, below the second cleaning tank 3 and below the first cleaning tank 2 in sequence to form the automated conveyor belt 4.

[0021] The first ultrasonic cleaning assembly 5, used for the first round of ultrasonic cleaning of the wrench worm gear, is disposed above the first cleaning tank 2. The first ultrasonic cleaning assembly 5 includes two first ultrasonic generators 51, a first cleaning fluid inlet 52, a first bracket 53, two first cleaning fluid outlets 54, and two first cleaning fluid collection tanks 55. The first ultrasonic generators 51 and the first cleaning fluid inlet 52, used to generate ultrasonic waves, are respectively fixedly installed in the middle and upper part of the first cleaning tank 2 by the first bracket 53. The two first cleaning fluid outlets 54 and the two first cleaning fluid collection tanks 55 are respectively disposed on both sides of the first cleaning tank 2 and below the first cleaning fluid outlets 54. The first ultrasonic generators 51 generate ultrasonic waves to perform the first round of ultrasonic cleaning of the wrench worm gear. The cleaning fluid can enter the first cleaning tank 2 from the first cleaning fluid inlet 52 and be better dispersed and cleaned under the action of ultrasonic waves. The cleaned cleaning fluid flows into the first cleaning fluid collection tanks 55 from the first cleaning fluid outlets 54.

[0022] The second ultrasonic cleaning assembly 6, used for a second round of ultrasonic cleaning of the wrench worm gear, is positioned above the second cleaning tank 3. The second ultrasonic cleaning assembly 6 includes two second ultrasonic generators 61, a second cleaning fluid inlet 62, a second support 63, two second cleaning fluid outlets 64, and two second cleaning fluid collection tanks 65. The second ultrasonic generators 61 and the second cleaning fluid inlet 62 are fixedly installed in the middle and upper parts of the second cleaning tank 3 respectively via the second support 63. The two second cleaning fluid outlets 64 and the two second cleaning fluid collection tanks 65 are respectively located on both sides of the second cleaning tank 3 and below the second cleaning fluid outlet 64. The second ultrasonic generators 61 generate ultrasonic waves to perform a second round of ultrasonic cleaning on the wrench worm gear. The cleaning fluid can enter the second cleaning tank 3 from the second cleaning fluid inlet 62 and is better dispersed and cleaned under the action of the ultrasonic waves. The cleaned cleaning fluid flows from the second cleaning fluid outlets 64 into the second cleaning fluid collection tanks 65.

[0023] In an optional embodiment, the conveyor belt body 44 includes a plurality of conveying tracks 441 and a plurality of protrusions 442. The plurality of conveying tracks 441 are arranged parallel to each other along the conveying direction and are evenly distributed at equal intervals with the intervals being smaller than the diameter of the wrench worm wheel, so as to ensure that the wrench worm wheel is located on the conveying track 441 and will not be missed. The plurality of protrusions 442 are evenly distributed at equal intervals along the vertical direction of the conveying direction on the conveying track 441. The ratio of the height of the protrusions 442 to the diameter of the worm wheel is between 0.5 and 1, so as to ensure that the wrench worm wheel can fall into the protrusions 442 and be stably conveyed when it is conveyed upward or downward on the conveying track 441.

[0024] In an optional embodiment, a feed hopper 7 and a receiving box 8 are fixedly installed at the front and rear ends of the automated conveyor belt 4 along the conveying direction, respectively. The feed hopper 7 for feeding is obliquely fixed to the machine body 1 by an inclined bracket and the tail end of the feed hopper 7 is connected to the automated conveyor belt 4. The receiving box 8 for receiving is located obliquely below the automated conveyor belt 4.

[0025] In an optional embodiment, a control system 9 fixedly installed on the outer wall of the body 1 is electrically connected to and controls the motor 41, the first ultrasonic generator 51, and the second ultrasonic generator 61.

[0026] The working principle and usage process of this utility model are as follows: The control system 9 controls the motor 41, the first ultrasonic generator 51, and the second ultrasonic generator 61 respectively. The wrench worm gear falls from the feed hopper 7 onto the automated conveyor belt 4. The output end of the motor 41 drives the pulley on the drive roller 42 through the belt, which in turn drives the drive roller 42 to rotate. The drive roller 42 drives the driven roller 43 to rotate through the conveyor belt body 44, forming the automated conveyor belt 4 that transports the wrench worm gear along the conveying direction. Several protrusions 442 ensure the stable transport of the wrench worm gear. The cleaning fluid enters the first cleaning tank 2 and the second cleaning tank 3 from the first cleaning fluid inlet 52 and the second cleaning fluid inlet 62 respectively. The first ultrasonic generator 51 and the second ultrasonic generator 61 generate ultrasonic waves to perform the first and second rounds of ultrasonic cleaning on the wrench worm gear. The cleaning fluid after cleaning flows into the first cleaning fluid collection tank 55 and the second cleaning fluid collection tank 65 from the first cleaning fluid outlet 54 and the second cleaning fluid outlet 64 respectively. The cleaned wrench vortex falls into the receiving box 8 for collection.

[0027] Of course, the embodiments described in this specific implementation are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. An ultrasonic cleaner for a wrench worm gear, comprising a body (1), The first cleaning tank (2) and the second cleaning tank (3) are respectively used for the first and second cleaning areas of the wrench worm gear. The first cleaning tank (2) and the second cleaning tank (3) are respectively fixedly installed in the machine body (1) by mounting brackets. Its features are: An automated conveyor belt (4) is used to transport the wrench worm gear. The automated conveyor belt (4) is installed inside the machine body (1) and passes through the first cleaning tank (2) and the second cleaning tank (3) in sequence. The first ultrasonic cleaning component (5) is used for the first ultrasonic cleaning of the wrench worm gear. The first ultrasonic cleaning component (5) is disposed above the first cleaning tank (2). The second ultrasonic cleaning assembly (6) is used for the second ultrasonic cleaning of the wrench worm gear. The second ultrasonic cleaning assembly (6) is disposed above the second cleaning tank (3). The first ultrasonic cleaning assembly (5) includes two first ultrasonic generators (51), a first cleaning fluid inlet (52), a first bracket (53), two first cleaning fluid outlets (54), and two first cleaning fluid collection tanks (55). The first ultrasonic generators (51) and the first cleaning fluid inlet (52) are fixedly installed in the middle and upper part of the first cleaning tank (2) by the first bracket (53), respectively. The two first cleaning fluid outlets (54) and the two first cleaning fluid collection tanks (55) are respectively located on both sides of the first cleaning tank (2) and below the first cleaning fluid outlets (54). The second ultrasonic cleaning assembly (6) includes two second ultrasonic generators (61), a second cleaning fluid inlet (62), a second bracket (63), two second cleaning fluid outlets (64), and two second cleaning fluid collection tanks (65). The second ultrasonic generators (61) and the second cleaning fluid inlet (62) are fixedly installed in the middle and upper part of the second cleaning tank (3) by the second bracket (63), respectively. The two second cleaning fluid outlets (64) and the two second cleaning fluid collection tanks (65) are respectively located on both sides of the second cleaning tank (3) and below the second cleaning fluid outlets (64).

2. The ultrasonic cleaning machine for wrench worm gear according to claim 1, characterized in that: The automated conveyor belt (4) includes a motor (41), a drive roller (42), several driven rollers (43), and a conveyor belt body (44). The output end of the motor (41) is connected to the pulley on the drive roller (42) via a belt. The drive roller (42) and the driven rollers (43) are connected via the conveyor belt body (44). The conveyor belt body (44) passes above the first cleaning tank (2), above the second cleaning tank (3), below the second cleaning tank (3), and below the first cleaning tank (2) to form an automated conveyor belt.

3. The ultrasonic cleaning machine for a wrench worm gear according to claim 2, characterized in that: The conveyor belt body (44) includes several conveying tracks (441) and several protrusions (442). The several conveying tracks (441) are arranged parallel to each other along the conveying direction. The conveying tracks (441) are evenly distributed at equal intervals and the interval is smaller than the diameter of the wrench worm wheel. The several protrusions (442) are evenly distributed at equal intervals along the vertical direction of the conveying direction on the conveying tracks (441). The ratio of the height of the protrusions (442) to the diameter of the wrench worm wheel is between 0.5 and 1.

4. An ultrasonic cleaning machine for a wrench worm gear according to claim 1, characterized in that: The automated conveyor belt (4) has a feed hopper (7) and a receiving box (8) fixedly installed at the front and rear ends along the conveying direction, respectively. The feed hopper (7) is fixed to the machine body (1) by an inclined bracket and the tail end of the feed hopper (7) is connected to the automated conveyor belt (4). The receiving box (8) is located diagonally below the automated conveyor belt (4).

5. An ultrasonic cleaning machine for a wrench worm gear according to claim 2, characterized in that: A control system (9) is fixedly installed on the outer wall of the body (1). The control system (9) is electrically connected to the motor (41), the first ultrasonic generator (51), and the second ultrasonic generator (61).

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