Large storage tank inner wall cleaning system

CN224763854UActive Publication Date: 2026-09-18LIAOCHENG LUXI FORMIC ACID CHEM CO LTD
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Patent Information

Application Number
CN202522175546.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-09-18
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0004]本实用新型的主要目的在于提供一种大型储罐内壁清洗系统,以解决上述现有技术中储罐冲洗后会产生的污水的采用自燃晾晒的方式处理,时间较长,效率较低,且污水蒸发会污染环境问题

Benefits of technology

[0010]This invention features a sludge-dredging robot for rinsing and vacuuming the bottom of large storage tanks; a filter press for separating wastewater and sludge; a storage tank for temporarily storing the filtered wastewater; and a vacuum truck for pumping wastewater to a wastewater treatment plant.

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Abstract

The utility model relates to cleaning system technical field, concretely is a kind of large storage tank inner wall cleaning system, including large storage tank, dredging robot, filter press, suction vehicle;Dredging robot can flush and suck the sewage of large storage tank bottom, dredging robot is located inside large storage tank, and the import of filter press is connected by pipeline to the dredging robot, and the filtrate outlet of filter press is connected with liquid storage tank by pipeline;The import of suction vehicle is connected with liquid storage tank by pipeline;The utility model can realize the rapid separation of sewage and sludge, realize the rapid drying of sludge, and the processing efficiency is higher, and the environmental pollution brought by sewage evaporation is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning system technology, specifically a cleaning system for the inner wall of a large storage tank. Background Technology

[0002] In the petroleum and chemical industries, large storage tanks are widely used to store various liquid or gaseous media. Over time, dirt, rust, and other impurities accumulate on the inner walls of these tanks, reducing their lifespan and safety. Therefore, it is necessary to flush and maintain the inner walls of large storage tanks.

[0003] Washing the storage tanks generates a lot of wastewater containing sludge and impurities. The current method for treating wastewater and impurities is to discharge the wastewater into a temporary pool, let it dry naturally to evaporate the wastewater, leaving behind dried sludge, which is then treated. This self-heating drying method is time-consuming, inefficient, and the evaporation of wastewater pollutes the environment. Utility Model Content

[0004] The main purpose of this utility model is to provide a large storage tank inner wall cleaning system to solve the problem that the wastewater generated after tank washing is treated by self-ignition and drying in the prior art, which takes a long time, is inefficient, and the evaporation of wastewater will pollute the environment.

[0005] To achieve the above objectives, this utility model provides a large storage tank inner wall cleaning system, including a large storage tank, a sludge removal robot, a filter press, and a vacuum truck; the sludge removal robot is capable of rinsing and vacuuming the bottom of the large storage tank, and is located inside the large storage tank. The sludge removal robot is connected to the inlet of the filter press through a pipe, and the filtrate outlet of the filter press is connected to a storage tank through a pipe; the inlet of the vacuum truck is connected to the storage tank through a pipe.

[0006] Furthermore, the vacuum truck includes a transport vehicle, on which a vacuum tank is installed; one end of the vacuum tank is hinged to the transport vehicle, and the other end is connected to an angle hydraulic rod for adjusting the angle of the vacuum tank; the vacuum tank is connected to a vacuum pump through a pipe, and the vacuum tank is equipped with an inlet and an outlet.

[0007] Furthermore, the transport vehicle is equipped with a cleaning tank, which is connected to the inlet of a plunger pump via a pipe, and the outlet of the plunger pump is connected to a cleaning pipe.

[0008] Furthermore, the transport vehicle is equipped with a generator, which is connected to a vacuum pump and a plunger pump via wires.

[0009] Furthermore, it also includes an interior cleaning robot for flushing the sidewalls of large storage tanks, located inside the large storage tanks.

[0010] This invention features a sludge-dredging robot for rinsing and vacuuming the bottom of large storage tanks; a filter press for separating wastewater and sludge; a storage tank for temporarily storing the filtered wastewater; and a vacuum truck for pumping wastewater to a wastewater treatment plant.

[0011] This invention enables rapid separation of sewage and sludge, rapid drying of sludge, high treatment efficiency, and avoids environmental pollution caused by sewage evaporation.

[0012] This invention, by incorporating an internal cleaning robot, can flush the side walls of the storage tank without requiring workers to enter the tank for cleaning. This avoids threats to the lives of construction workers posed by dangerous factors such as flammable, explosive, toxic, and harmful gases and oxygen deficiency inside the tank. Attached Figure Description

[0013] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.

[0014] Figure 1 This is a schematic diagram of the structure of the large storage tank inner wall cleaning system in the embodiment; Figure 2 This is a schematic diagram of the structure of the vacuum truck in the embodiment; Figure 3 This is a schematic diagram of the transport vehicle in the embodiment; Figure 4 This is a schematic diagram of the dredging robot in the embodiment; Figure 5 This is a schematic diagram of the internal cabin cleaning robot in the embodiment; In the diagram: 1. Large storage tank; 2. Dredging robot; 3. Filter press; 4. Sewage suction truck; 401. Transport vehicle; 402. Sewage suction tank; 403. Angle hydraulic rod; 404. Vacuum pump; 405. Inlet; 406. Outlet; 407. Cleaning tank; 408. Plunger pump; 409. Generator; 5. Inner chamber cleaning robot; 6. Liquid storage tank; 7. Dredging water tank. Detailed Implementation

[0015] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0016] Example 1 like Figures 1 to 4As shown in the figure, according to an embodiment of the present invention, a large storage tank inner wall cleaning system is provided, including a large storage tank 1 with a volume of 200m³ for storing chemical raw materials, circulating water or sewage, a sludge cleaning robot 2, a filter press 3, and a sewage suction truck 4; the large storage tank 1 is made of carbon steel, and the sludge cleaning robot 2 is a Schroder D600D robot, which includes a suction pipe 201 and a high-pressure flushing pipe 203, with a suction port 202 connected to the end of the suction pipe 201. A suction pump is connected to the suction pipe 201; a nozzle 204 is connected to the front end of the high-pressure flushing pipe 203, and a sludge-removing water tank 7 is connected to the rear end; the sludge-removing robot 2 can flush and suction the bottom of the large storage tank 1, and the sludge-removing robot 2 is located inside the large storage tank 1; the suction pipe 201 of the sludge-removing robot 2 is connected to the inlet of the filter press 3 through a pipe, and the filtrate outlet of the filter press 3 is connected to the storage tank 6 through a pipe. The filter press 3 is a chamber filter press; the inlet of the suction truck 4 is connected to the storage tank 6 through a pipe.

[0017] The vacuum truck 4 includes a transport vehicle 401, on which a vacuum tank 402 is installed. The right end of the vacuum tank 402 is hinged to the transport vehicle 401, and the left end is connected to an angle hydraulic rod 403 for adjusting the angle of the vacuum tank 402. The two ends of the angle hydraulic rod 403 are respectively hinged to the transport vehicle 401 and the vacuum tank 402. The vacuum tank 402 is connected to a vacuum pump 404 through a pipe. The top of the vacuum tank 402 is provided with an inlet 405, and the bottom right end is provided with an outlet 406. The angle hydraulic rod 403 can lift the left end of the vacuum tank 402, so that the sewage is discharged from the outlet 406 under the action of gravity. The vacuum pump 404 is used to evacuate the vacuum tank 402, so that the vacuum tank 402 can perform sewage suction under negative pressure.

[0018] The transport vehicle 401 is equipped with a cleaning tank 407. The cleaning tank 407 is connected to the inlet of a plunger pump 408 through a pipe, and the outlet of the plunger pump 408 is connected to a cleaning pipe. When the sludge suction work is completed, the plunger pump 408 draws out the water in the cleaning tank 407 to rinse the ground and keep the ground clean.

[0019] The transport vehicle 401 is equipped with a generator 409, which is connected to a vacuum pump 404 and a plunger pump 408 via wires. The generator supplies power to the vacuum pump 404 and the plunger pump 408.

[0020] In the use of the large storage tank inner wall cleaning system in Example 1, workers use high-pressure water guns to rinse the inner wall of the large storage tank 1; the rinsed wastewater flows into the bottom of the large storage tank 1, where a sludge-removing robot 2 cleans the bottom of the large storage tank 1 and pumps the wastewater mixed with sludge into a filter press 3; the filter press 3 separates the wastewater and sludge, the sludge is pressed dry, and the wastewater is discharged into a storage tank 6; a sludge suction tank 402 sucks the wastewater into the suction tank 402 and transports it to a wastewater treatment plant for processing; the pressed-dry sludge is used for backfilling construction pits.

[0021] Example 2 like Figures 1-3 as well as Figure 5 As shown, Embodiment 2 also provides a large storage tank inner wall cleaning system. The only difference from the large storage tank inner wall cleaning system in Embodiment 1 is that it also includes an inner tank cleaning robot 5 for rinsing the side wall of the large storage tank 1. The inner tank cleaning robot 5 is a HighMate C20 robot from the Shihe Robotics brand. The inner tank cleaning robot 5 is located inside the large storage tank 1. The inner tank cleaning robot 5 has a wall-climbing function. The inner tank cleaning robot 5 includes a high-pressure flushing pipe 501, and the end of the high-pressure flushing pipe 501 is connected to a nozzle 502. The inner tank cleaning robot 5 can rinse the inner side wall of the large storage tank 1.

[0022] In the use of the large storage tank inner wall cleaning system in Example 2, the inner tank cleaning robot 5 washes the inner wall of the large storage tank 1; the washed sewage flows into the bottom of the large storage tank 1, and the bottom sludge cleaning robot 2 washes the bottom of the large storage tank 1 clean and pumps the sewage mixed with sludge into the filter press 3; the filter press 3 separates the sewage and sludge, the sludge is pressed dry, and the sewage is discharged into the storage tank 6; the sludge suction tank 402 sucks the sewage into the sludge suction tank 402 and transports it to the sewage treatment plant for treatment; the pressed dry sludge is used for backfilling of construction pits.

[0023] In Example 2, by setting up an internal cleaning robot, the side walls of the storage tank can be rinsed without the need for workers to enter the tank to clean the side walls. This avoids the threat to the life safety of construction personnel posed by dangerous factors such as flammable, explosive, toxic and harmful gases and oxygen deficiency inside the tank.

[0024] The above embodiments, by setting up a sludge-dredging robot, can flush and suck up the bottom of large storage tanks; by setting up a filter press, can separate sewage and sludge; by setting up a storage tank, can temporarily store the filtered sewage; and by setting up a sewage suction truck, can pump sewage into the suction truck and transport it to a sewage treatment plant for treatment.

[0025] The above embodiments can achieve rapid separation of sewage and sludge, rapid drying of sludge, high treatment efficiency, and avoid environmental pollution caused by sewage evaporation.

[0026] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A large storage tank inner wall cleaning system, comprising a large storage tank (1), a dredging robot (2), a filter press (3), and a suction truck (4); characterized in that, The dredging robot (2) is capable of rinsing and suctioning the bottom of the large storage tank (1). The dredging robot (2) is located inside the large storage tank (1). The dredging robot (2) is connected to the inlet of the filter press (3) through a pipe. The filtrate outlet of the filter press (3) is connected to the storage tank (6) through a pipe. The inlet of the vacuum truck (4) is connected to the storage tank (6) through a pipe.

2. The large storage tank inner wall cleaning system of claim 1, wherein, The vacuum truck (4) includes a transport vehicle (401), on which a vacuum tank (402) is provided; one end of the vacuum tank (402) is hinged to the transport vehicle (401), and the other end is connected to an angle hydraulic rod (403) for adjusting the angle of the vacuum tank (402); the vacuum tank (402) is connected to a vacuum pump (404) through a pipe, and the vacuum tank (402) is provided with an inlet (405) and an outlet (406).

3. The large storage tank inner wall cleaning system of claim 2, wherein, The transport vehicle (401) is equipped with a cleaning tank (407), the cleaning tank (407) is connected to the inlet of a plunger pump (408) through a pipe, and the outlet of the plunger pump (408) is connected to a cleaning pipe.

4. The large storage tank inner wall cleaning system as claimed in claim 3, wherein, The transport vehicle (401) is equipped with a generator (409), which is connected to a vacuum pump (404) and a plunger pump (408) via wires.

5. The large storage tank inner wall cleaning system as claimed in claim 1, wherein, It also includes an interior cleaning robot (5) for rinsing the sidewalls of the large storage tank (1), the interior cleaning robot (5) being located inside the large storage tank (1).