Stainless steel liner ultrasonic cleaning debris removal device

Abstract

The utility model discloses a stainless steel inner bag ultrasonic cleaning scrap removing device, it includes the hanger that hangs in the inner chamber both sides of ultrasonic cleaning pool, the left and right sides of ultrasonic cleaning pool rear side all are fixedly connected with support leg, the top fixedly connected with support plate of two support legs, the top of support plate is provided with two symmetrical belt pulley, two belt pulley surface transmission is connected with the belt, the surface fixedly connected with the mounting block of belt. The utility model discloses through the inner chamber of hanger of ultrasonic cleaning pool and takes out, places stainless steel inner bag in the inner chamber of hanger and will hanger hang in the inner chamber both sides of ultrasonic cleaning pool, the ultrasonic cleaning pool carries out cleaning processing to stainless steel inner bag at this moment, then, through the cooperation of belt, connecting plate and linkage plate, magnetic floating surface adsorption board will descend to contact water surface, magnetic floating surface adsorption board starts moving on water surface at this moment, and the scrap in the inner chamber of ultrasonic cleaning pool floats is removed.

Description

Technical Field

[0001] This utility model belongs to the field of stainless steel inner liner processing technology, and in particular relates to an ultrasonic cleaning and debris removal device for stainless steel inner liners. Background Technology

[0002] The stainless steel inner liner of a plastic water bottle is the core load-bearing component that fits the plastic water bottle. It specifically refers to a closed cavity structure made of food-grade stainless steel, mainly 304 stainless steel, with high-end models using 316L stainless steel. It is made through processes such as stamping, stretching, seamless welding, and inner wall polishing. It is nested inside the outer shell of the plastic water bottle and is mainly used for direct contact with and storage of drinking water or warm water.

[0003] Stainless steel inner tanks are prone to metal debris accumulation during production and use, requiring ultrasonic cleaning for removal. However, during ultrasonic cleaning, the debris floats on the water surface. When the stainless steel inner tank is removed from the tank, a large amount of debris comes into contact with the inner tank surface. Currently, our cleaning equipment lacks a structure for removing surface scum. Therefore, it is necessary to design an ultrasonic cleaning debris removal device for stainless steel inner tanks. This device uses a gantry frame to drive an adsorption plate to remove surface scum, avoiding secondary contamination from a large amount of debris when the stainless steel inner tank is removed. This ensures the cleanliness of the inner tank surface and eliminates the need for manual cleaning of scum, reducing safety hazards caused by debris residue. Utility Model Content

[0004] The purpose of this invention is to provide an ultrasonic cleaning and debris removal device for stainless steel inner tanks. This device avoids secondary contamination from a large amount of debris when the stainless steel inner tank is removed, ensuring the cleanliness of the inner tank surface. It also eliminates the need for manual cleaning of floating scum, reducing safety hazards caused by debris residue, thereby solving the aforementioned technical problems.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A stainless steel inner tank ultrasonic cleaning debris removal device includes a bracket suspended on both sides of the inner cavity of the ultrasonic cleaning tank. Support legs are fixedly connected to the left and right sides of the rear side of the ultrasonic cleaning tank. Support plates are fixedly connected to the top of the two support legs. Two symmetrical pulleys are provided on the top of the support plates. A belt is drivenly connected to the surface of the two pulleys. An installation block is fixedly connected to the surface of the belt. A connecting plate is provided on the front side of the top of the support plate. The installation block is fixedly connected to the connecting plate through a vertical block. A motor is installed on the right side of the rear side of the top of the support plate through a fixing block. The output shaft of the motor is fixedly connected to the right pulley. A vertical plate is fixedly connected to the front side of the connecting plate. A cylinder is provided on the rear side of the vertical plate. A linkage plate is fixedly connected to the output end of the cylinder through a horizontal plate. A magnetic floating adsorption plate is fixedly connected to the bottom of the linkage plate.

[0006] Preferably, the top of the support plate is fixedly connected to two symmetrical support seats, and the two pulleys are rotatably connected to the inner cavity of the support seats through bearings.

[0007] Preferably, a slide rail is fixedly connected to the front side of the top of the support plate, and two symmetrical sliders are fixedly connected to the top of the slide rail, and the two sliders are fixedly connected to the connecting plate.

[0008] Preferably, a horizontal plate is fixedly connected to the rear side of the vertical plate, and the cylinder is installed at the bottom of the horizontal plate.

[0009] Preferably, two symmetrical tracks are fixedly connected to the rear side of the upright plate, and sliding blocks are slidably connected to the surfaces of the two tracks. The two sliding blocks are fixedly connected to the linkage plate.

[0010] Preferably, the magnetic floating adsorption plate slides horizontally at the top of the water surface inside the ultrasonic cleaning tank.

[0011] The beneficial effects of this utility model are: 1. This utility model involves removing the stainless steel inner tank from the inner cavity of the ultrasonic cleaning tank using a hanging bracket. The stainless steel inner tank is then placed inside the bracket, which is suspended on both sides of the inner cavity. The ultrasonic cleaning tank then cleans the stainless steel inner tank. Subsequently, through the coordinated use of a belt, connecting plate, and linkage plate, the magnetic floating adsorption plate descends to the water surface. At this point, the magnetic floating adsorption plate begins to move on the water surface, removing floating debris from the inner cavity of the ultrasonic cleaning tank. This achieves the goal of avoiding secondary contamination from a large amount of debris when removing the stainless steel inner tank, ensuring the cleanliness of the inner tank surface, eliminating the need for manual cleaning of floating scum, and reducing safety hazards caused by debris residue. 2. This utility model uses the cooperation of slide rail and slider so that when the connecting plate slides on the top of the slide rail, the slide rail guides the slider, ensuring that the connecting plate will not deviate from its position when sliding, thus improving the stability of the sliding of the connecting plate. 3. By setting up the horizontal plate, the cylinder can be supported when it is installed on the rear side of the vertical plate, ensuring that the cylinder can move horizontally and stably following the sliding of the vertical plate. Attached Figure Description

[0012] The advantages of the present invention in the above and / or other aspects will become clearer and easier to understand through the following detailed description taken in conjunction with the accompanying drawings, which are merely illustrative and do not limit the present invention, wherein: Figure 1 This is a front view schematic diagram of one embodiment of the present utility model; Figure 2 This is a three-dimensional schematic diagram of the movable structure according to an embodiment of the present invention; Figure 3 This is a three-dimensional rear view schematic diagram of a sliding structure according to an embodiment of the present invention; Figure 4 This is a rear view schematic diagram of a sliding structure according to an embodiment of the present invention.

[0013] The attached diagram lists the components represented by each number as follows: 1. Ultrasonic cleaning tank; 2. Hanger; 3. Support leg; 4. Support plate; 5. Support base; 6. Pulley; 7. Belt; 8. Mounting block; 9. Slide rail; 10. Slider; 11. Connecting plate; 12. Motor; 13. Vertical plate; 14. Horizontal plate; 15. Cylinder; 16. Linkage plate; 17. Track; 18. Sliding block; 19. Magnetic floating adsorption plate. Detailed Implementation

[0014] In the following description, embodiments of the ultrasonic cleaning and debris removal device for stainless steel inner tanks of the present invention will be described with reference to the accompanying drawings.

[0015] Figure 1-4This invention illustrates an embodiment of an ultrasonic cleaning and debris removal device for a stainless steel inner tank. It includes hangers 2 suspended on both sides of the inner cavity of an ultrasonic cleaning tank 1. Support legs 3 are fixedly connected to the left and right rear sides of the ultrasonic cleaning tank 1. Support plates 4 are fixedly connected to the tops of the two support legs 3. Two symmetrical support seats 5 are fixedly connected to the tops of the support plates 4. Two pulleys 6 are rotatably connected to the inner cavity of the support seats 5 via bearings. Two symmetrical pulleys 6 are also provided on the top of the support plates 4. Belts 7 are drivenly connected to the surfaces of the two pulleys 6. Mounting blocks 8 are fixedly connected to the surfaces of the belts 7. A connecting plate 11 is provided on the front side of the top of the support plates 4. The mounting blocks 8 are fixedly connected to the connecting plate 11 via upright blocks. A slide rail 9 is fixedly connected to the front side of the top of the support plates 4. Two symmetrical sliders 10 are fixedly connected to the top of the slide rail 9. The two sliders 10 are fixedly connected to the connecting plate 11. Through the cooperation of the slide rail 9 and the sliders 10, when the connecting plate 11 slides on the top of the slide rail 9 via the sliders 10, the slide rail 9 guides the sliders 10, ensuring that the connecting plate 11 slides smoothly. The connection plate 11 does not shift its position during movement, improving the stability of its sliding motion. A motor 12 is mounted on the right side of the top rear side of the support plate 4 via a fixing block. The output shaft of the motor 12 is fixedly connected to the right-side pulley 6. A vertical plate 13 is fixedly connected to the front side of the connection plate 11, and a horizontal plate 14 is fixedly connected to the rear side of the vertical plate 13. A cylinder 15 is installed at the bottom of the horizontal plate 14. Through the arrangement of the horizontal plate 14, when the cylinder 15 is installed behind the vertical plate 13, the horizontal plate 14 provides support for the cylinder 15, ensuring the stability of the vertical plate 13 during sliding. The cylinder 15 can stably follow the sliding of the vertical plate 13 to move horizontally. The cylinder 15 is provided on the rear side of the vertical plate 13. The output end of the cylinder 15 is fixedly connected to the linkage plate 16 through the horizontal plate. Two symmetrical tracks 17 are fixedly connected to the rear side of the vertical plate 13. Sliding blocks 18 are slidably connected to the surface of the two tracks 17. The two sliding blocks 18 are fixedly connected to the linkage plate 16. A magnetic floating adsorption plate 19 is fixedly connected to the bottom of the linkage plate 16. The magnetic floating adsorption plate 19 slides horizontally on the top of the water surface in the inner cavity of the ultrasonic cleaning tank 1.

[0016] Working Principle: When using this invention, first place the stainless steel inner liner to be cleaned inside the hanging bracket 2. Then, suspend the hanging bracket 2 on both sides of the inner cavity of the ultrasonic cleaning tank 1, ensuring the inner liner is completely submerged in the cleaning solution. Start the ultrasonic cleaning tank 1, using ultrasonic vibration to peel and clean the metal debris from the surface and crevices of the stainless steel inner liner. During the cleaning process, the metal debris detaches from the inner liner and floats on the surface of the cleaning solution. After the ultrasonic cleaning is completed, the output shaft of the motor 12 drives the pulley 6 to rotate on the support base 5. The pulley 6 drives the belt 7, which in turn drives the slide rail 9 and connecting plate 11 to move. When the connecting plate 11 moves, the bottom slider 10 slides along the slide rail 9. With the guiding cooperation of the slide rail 9 and the slider 10, the moving trajectory of the connecting plate 11 is ensured to be precise, thereby driving the upright plate 13 to move in tandem. The vertical plate 13 moves horizontally. When it reaches the designated position above the ultrasonic cleaning tank 1, the cylinder 15 at the bottom of the horizontal plate 14 is activated. Its output end pushes the linkage plate 16 downward. During the movement of the linkage plate 16, the sliding blocks 18 on both sides slide along the track 17 to ensure that the linkage plate 16 rises and falls vertically until the bottom magnetic floating adsorption plate 19 is attached to the surface of the cleaning liquid. Then, the motor 12 drives the belt 7 again to drive the magnetic floating adsorption plate 19 to slide horizontally along the surface of the cleaning liquid. The magnetic adsorption force is used to adsorb the metal debris floating on the water surface onto the plate surface. After the debris is adsorbed, the cylinder 15 drives the magnetic floating adsorption plate 19 to rise and reset. The motor 12 drives it to move to the designated area to clean the debris. Finally, the hanger 2 and the cleaned stainless steel inner tank are removed from the ultrasonic cleaning tank 1.

[0017] In summary, this ultrasonic cleaning and debris removal device for stainless steel inner tanks removes the stainless steel inner tank from the inner cavity of the ultrasonic cleaning tank 1 via the bracket 2. The stainless steel inner tank is then placed inside the bracket 2, which is suspended on both sides of the inner cavity of the ultrasonic cleaning tank 1. At this time, the ultrasonic cleaning tank 1 cleans the stainless steel inner tank. Subsequently, through the coordinated use of the belt 7, connecting plate 11, and linkage plate 16, the magnetic floating adsorption plate 19 descends to the water surface. At this time, the magnetic floating adsorption plate 19 begins to move on the water surface, removing the debris floating in the inner cavity of the ultrasonic cleaning tank 1. This achieves the goal of avoiding secondary contamination from a large amount of debris when the stainless steel inner tank is removed, ensuring the cleanliness of the inner tank surface, eliminating the need for manual cleaning of floating scum, and reducing safety hazards caused by debris residue.

Claims

1. A stainless steel inner tank ultrasonic cleaning and debris removal device, characterized in that, The system includes hangers (2) suspended on both sides of the inner cavity of the ultrasonic cleaning tank (1). Support legs (3) are fixedly connected to both the left and right sides of the rear of the ultrasonic cleaning tank (1). Support plates (4) are fixedly connected to the tops of the two support legs (3). Two symmetrical pulleys (6) are provided on the top of the support plates (4). A belt (7) is connected to the surface of the two pulleys (6). An mounting block (8) is fixedly connected to the surface of the belt (7). A connecting plate (11) is provided on the front side of the top of the support plate (4). Block (8) is fixedly connected to connecting plate (11) via upright block. Motor (12) is installed on the right side of the rear top of support plate (4) via fixed block. The output shaft of motor (12) is fixedly connected to right pulley (6). Upright plate (13) is fixedly connected to the front side of connecting plate (11). Cylinder (15) is provided on the rear side of upright plate (13). Linkage plate (16) is fixedly connected to the output end of cylinder (15) via horizontal plate. Magnetic floating adsorption plate (19) is fixedly connected to the bottom of linkage plate (16).

2. The ultrasonic cleaning and debris removal device for a stainless steel inner tank according to claim 1, characterized in that, The top of the support plate (4) is fixedly connected to two symmetrical support seats (5), and the two pulleys (6) are rotatably connected to the inner cavity of the support seats (5) through bearings.

3. The ultrasonic cleaning and debris removal device for a stainless steel inner tank according to claim 2, characterized in that, The front side of the top of the support plate (4) is fixedly connected to a slide rail (9), and the top of the slide rail (9) is fixedly connected to two symmetrical sliders (10), and the two sliders (10) are fixedly connected to the connecting plate (11).

4. The ultrasonic cleaning and debris removal device for a stainless steel inner tank according to claim 3, characterized in that, A horizontal plate (14) is fixedly connected to the rear side of the vertical plate (13), and the cylinder (15) is installed at the bottom of the horizontal plate (14).

5. The ultrasonic cleaning and debris removal device for a stainless steel inner tank according to claim 4, characterized in that, The rear side of the upright plate (13) is fixedly connected to two symmetrical tracks (17), and the surfaces of the two tracks (17) are slidably connected to sliding blocks (18), and the two sliding blocks (18) are fixedly connected to the linkage plate (16).

6. The ultrasonic cleaning and debris removal device for a stainless steel inner tank according to claim 5, characterized in that, The magnetic floating adsorption plate (19) slides horizontally on top of the water surface inside the ultrasonic cleaning tank (1).

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