Full-automatic cleaning machine for tempered glass production
Patent Information
- Application Number
- CN202522216268.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-21
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-21
AI Technical Summary
[0002]钢化玻璃生产过程中,清洗是极其关键的预处理环节,玻璃原片表面极易沾染灰尘、油污、指纹及运输存储中的各类污染物,这些杂质若未被彻底清除,在后续高温钢化处理时,会因受热不均或杂质本身性质引发玻璃炸裂,导致成品率显著下降,甚至引发生产事故,传统人工清洗方式效率低、清洁度不稳定且易造成二次污染或玻璃划伤,难以满足现代化、大规模、高品质钢化玻璃生产的严格要求,全自动清洗机的应用正是为了高效、稳定、无损伤地完成这一高洁净度要求的前处理任务;
1、本实用新型中,通过移动结构能够自动对放入的钢化玻璃进行移动浸泡,减少了人工费力搬运的情况,使得清洗过程更加的方便轻松,且整个过程实现半自动化,经过浸泡的钢化玻璃清洗起来更加轻松方便;
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Figure CN224763866U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tempered glass production technology, and in particular to a fully automatic cleaning machine for tempered glass production. Background Technology
[0002] In the production of tempered glass, cleaning is an extremely critical pretreatment step. The surface of the raw glass sheet is very susceptible to dust, oil, fingerprints, and various contaminants from transportation and storage. If these impurities are not thoroughly removed, they may cause the glass to crack during the subsequent high-temperature tempering process due to uneven heating or the nature of the impurities themselves, resulting in a significant decrease in the yield and even production accidents. Traditional manual cleaning methods are inefficient, have unstable cleanliness, and are prone to secondary pollution or glass scratches, making it difficult to meet the stringent requirements of modern, large-scale, and high-quality tempered glass production. The application of fully automatic cleaning machines is precisely to complete this high-cleanliness pretreatment task efficiently, stably, and without damage. Currently, tempered glass often has a lot of stains left on its surface after production. These stains can affect the observation of the internal condition of the tempered glass, so it needs to be cleaned. In the traditional cleaning process, both sides of the tempered glass need to be cleaned manually, which is very troublesome. In addition, the tempered glass is not soaked in water for cleaning, resulting in poor cleaning effect. Furthermore, manual cleaning is slow and complicated. Utility Model Content
[0003] To achieve the above objectives, the present invention adopts the following technical solution: A fully automatic cleaning machine for tempered glass production includes: The cleaning tank and the tempered glass body are provided, with a door rotatably connected to the side wall of the cleaning tank. The cleaning tank is equipped with a movable structure, which includes a dual-axis motor fixedly mounted on the upper side of the cleaning tank. Two ball screws are rotatably connected to the side wall of the cleaning tank. Bevel gears are fixedly sleeved on the outer sides of the two ball screws and the two output ends of the dual-axis motor, and adjacent bevel gears mesh with each other. A movable frame is mounted on the outer side of the two ball screws. A sliding frame is slidably connected to the inner side of the movable frame. Multiple support plates are fixedly connected to the lower side of the sliding frame. Two locking blocks are slidably connected to the side wall of the sliding frame, and springs are fixedly connected between the two locking blocks and the sliding frame.
[0004] Preferably, an automatic cleaning structure is installed on the sliding frame. The automatic cleaning structure includes a ball screw 2 rotatably connected to the side wall of the sliding frame, two spur gears 1 fixedly sleeved on the outer side of the ball screw 2, two racks 1 fixedly connected to the inner side of the cleaning tank, a slider 1 installed on the outer side of the ball screw 2, a fixed rod fixedly connected to the side wall of the sliding frame, a slider 2 slidably connected to the outer side of the fixed rod, two rotating shafts rotatably connected to the side walls of slider 1 and slider 2, cleaning rollers fixedly sleeved on the outer side of each of the two rotating shafts, spur gears 2 fixedly sleeved on the outer side of the two rotating shafts, and two racks 2 fixedly connected to the side wall of the sliding frame, the spur gears 2 meshing with the racks 2.
[0005] Preferably, an inlet pump is fixedly installed on the side wall of the cleaning tank, and an inlet pipe is fixedly connected to one end of the inlet pump. An outlet pump is fixedly installed on the side wall of the cleaning tank, and an outlet pipe is fixedly connected to one end of the outlet pump.
[0006] Preferably, a protective outer shell is fixedly connected to the upper side of the cleaning tank, and multiple ventilation openings are provided on the upper side of the protective outer shell.
[0007] Preferably, the side wall of the box panel door is fixedly connected to two support legs.
[0008] Preferably, four casters are fixedly installed on the lower side of the cleaning tank.
[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. In this utility model, the movable structure can automatically move and soak the tempered glass, reducing the need for manual labor and making the cleaning process more convenient and easy. The whole process is semi-automated, and the tempered glass is easier and more convenient to clean after soaking. 2. In this utility model, the cleaning structure enables the tempered glass surface to be automatically cleaned during the movement process, eliminating the need for manual cleaning. The fully automatic machine cleaning greatly increases the cleaning speed and ensures production efficiency. Attached Figure Description
[0010] Figure 1 This is a three-dimensional structural diagram of a fully automatic cleaning machine for tempered glass production proposed in this utility model; Figure 2 This is a three-dimensional rear view of a fully automatic cleaning machine for tempered glass production proposed in this utility model; Figure 3 This is a cross-sectional view of the moving structure of a fully automatic cleaning machine for tempered glass production proposed in this utility model; Figure 4 This is a schematic diagram of the cleaning structure of a fully automatic cleaning machine for tempered glass production proposed in this utility model; Figure 5 This is a three-dimensional sectional view of the clamping block and spring of a fully automatic cleaning machine for tempered glass production proposed in this utility model.
[0011] In the diagram: 1. Cleaning tank, 2. Tank door, 3. Dual-axis motor, 4. Ball screw I, 5. Bevel gear, 6. Tempered glass body, 7. Moving frame, 8. Sliding frame, 9. Support plate, 10. Locking block, 11. Spring, 12. Ball screw II, 13. Spur gear I, 14. Spur rack I, 15. Slider I, 16. Fixed rod, 17. Slider II, 18. Rotating shaft, 19. Cleaning roller, 20. Spur gear II, 21. Spur rack II, 22. Inlet pump, 23. Outlet pump, 24. Support foot, 25. Protective shell. Detailed Implementation
[0012] Reference Figures 1-5 A fully automatic cleaning machine for tempered glass production, comprising: The washing box 1 and the tempered glass body 6 are assembled. Four casters are fixedly installed on the lower side of the washing box 1, allowing it to move easily. A door 2 is rotatably connected to the side wall of the washing box 1. Two support feet 24 are fixedly connected to the side wall of the door 2, which can hold the door 2 horizontally when opened, serving as a platform to temporarily place the tempered glass body 6. A water pump 22 is fixedly installed on the side wall of the washing box 1, with a water inlet pipe fixedly connected to one end. [Further details about the installation are missing from the original text.] The water pump 23 has a water outlet pipe fixedly connected to one end. The water pump 22 and the water pump 23 operate on the same principle. The water pump 22 pumps water into the cleaning tank 1 through the water inlet pipe, and the water pump 23 pumps the water out of the cleaning tank 1 through the water outlet pipe. Both the water pump 22 and the water pump 23 are centrifugal pumps, which use the centrifugal force generated by the rotation of the impeller to transport the liquid. This is existing technology and will not be described in detail. The combined action of the water pump 22 and the water pump 23 can replace the cleaning solution in the cleaning tank 1, ensuring that the water in the cleaning tank 1 is always in a relatively clean state. A movable structure is installed on the cleaning tank 1. This movable structure includes a dual-axis motor 3 fixedly mounted on the upper side of the cleaning tank 1. Two ball screws 4 are rotatably connected to the side wall of the cleaning tank 1. Bevel gears 5 are fixedly sleeved on the outer sides of the two output ends of the two ball screws 4 and the two adjacent bevel gears 5 mesh with each other. The dual-axis motor 3 drives the two ball screws 4 to rotate through the two adjacent bevel gears 5 on both sides, and the rotation of the two ball screws 4 is in opposite directions. A protective shell 25 is fixedly connected to the upper side of the cleaning tank 1. Multiple ventilation openings are provided on the side. The protective housing 25 is installed on the outside of the dual-axis motor 3, thus providing a certain degree of protection for the dual-axis motor 3. A movable frame 7 is mounted on the outside of the two ball screws 4. Since the threads of the two ball screws 4 are opposite and their rotation directions are opposite, the two ball screws 4 can simultaneously move the movable frame 7 to one side when they rotate. The movable frame 7 and the two ball screws 4 are threadedly connected, and there are multiple balls at the threaded connection. The movement of the balls causes the movable frame 7 to move to one side. The friction force during movement is reduced, resulting in higher movement accuracy. This is existing technology and will not be elaborated further. A sliding frame 8 is slidably connected to the inner side of the moving frame 7. The sliding frame 8 can be pulled out to facilitate the replacement of the tempered glass body 6. Multiple support plates 9 are fixedly connected to the lower side of the sliding frame 8. The tempered glass body 6 is placed on the upper side of the multiple support plates 9. Two locking blocks 10 are slidably connected to the side wall of the sliding frame 8. Springs 11 are fixedly connected between the two locking blocks 10 and the sliding frame 8. The upper side of the locking block 10 has an inclined sliding surface, and the locking block 10 can be moved by pressing it so that it no longer obstructs the tempered glass body 6.
[0013] An automatic cleaning structure is installed on the sliding frame 8. This structure includes a ball screw 12 rotatably connected to the side wall of the sliding frame 8. Two spur gears 13 are fixedly sleeved on the outer side of the ball screw 12, and two racks 14 are fixedly connected to the inner side of the cleaning tank 1. As the moving frame 7 moves the sliding frame 8 downwards, the spur gears 13 and racks 14 mesh, causing the ball screw 12 to rotate. The rotatable connection between the ball screw 12 and the sliding frame 8 has a rubber sleeve, preventing rotation when the spur gears 13 and racks 14 are not meshed. This ensures that the spur gears 13 can mesh with the racks 14 during movement, preventing jamming. A slider 15 is installed on the outer side of the ball screw 12, also threadedly connected to it. Similarly, multiple balls are present at the threaded connection, and the movement of these balls causes the slider 15 to rotate. The reduced friction during movement results in higher precision, which is existing technology and will not be elaborated further. A fixed rod 16 is fixedly connected to the side wall of the sliding frame 8. A slider 17 is slidably connected to the outside of the fixed rod 16. Two rotating shafts 18 are rotatably connected to the side walls of slider 15 and slider 17. Cleaning rollers 19 are fixedly sleeved on the outside of each of the two rotating shafts 18. Spur gears 20 are fixedly sleeved on the outside of the two rotating shafts 18. Two racks 21 are fixedly connected to the side wall of the sliding frame 8. Spur gears 20 and racks 21 mesh with each other. The ball screw 4, spring 11, ball screw 12, spur gear 13, rack 14, spur gear 20, and rack 21 mentioned above are all made of corrosion-resistant material and have high corrosion resistance, so they will not have problems due to long soaking time.
[0014] In this invention, firstly, the operator opens the box door 2 and pulls out the sliding frame 8. By pressing the locking block 10 inward, the locking block 10 is retracted into the sliding frame 8. The tempered glass body 6 to be cleaned is then placed in. At this point, the locking block 10 is released, and both locking blocks 10 are ejected by the elastic force of the spring 11, pushing the sliding frame 8 back, causing the sliding frame 8 to retract into the moving frame 7. At this time, the dual-axis motor 3 is started. The dual-axis motor 3 drives two ball screws 4 to rotate through two bevel gears 5 at its two output ends. Since the ball screws 4 rotate in different directions and the thread directions of the two ball screws 4 are also opposite, the negative of the negative makes a positive, allowing the two ball screws 4 to drive the moving frame 7 to move downward. The movement allows the tempered glass body 6 to be immersed in the cleaning solution, reducing the need for manual handling and making the cleaning process more convenient and easier. The entire process is semi-automated. During the movement, the meshing of spur gear 13 and rack 14 drives the ball screw 12 to rotate. The rotation of the ball screw 12 causes the slider 15 to move. The slider 15 drives the slider 17 to move through two rotating shafts 18. During the movement, the two rotating shafts 18 rotate through the meshing of spur gear 20 and rack 21. The rotating shafts 18 drive the cleaning roller 19 to rotate, thereby cleaning both sides of the tempered glass body 6.
Claims
1. A full-automatic cleaning machine for tempered glass production, comprising a cleaning box (1) and a tempered glass body (6), characterized in that, The cleaning tank (1) is rotatably connected to a box door (2) on its side wall; The cleaning tank (1) is equipped with a movable structure, which includes a dual-axis motor (3) fixedly installed on the upper side of the cleaning tank (1). Two ball screws (4) are rotatably connected to the side wall of the cleaning tank (1). Bevel gears (5) are fixedly sleeved on the outer sides of the two ball screws (4) and the two output ends of the dual-axis motor (3), and the two adjacent bevel gears (5) mesh with each other. A movable frame (7) is installed on the outer side of the two ball screws (4). A sliding frame (8) is slidably connected to the inner side of the movable frame (7). Multiple support plates (9) are fixedly connected to the lower side of the sliding frame (8). Two locking blocks (10) are slidably connected to the side wall of the sliding frame (8). Springs (11) are fixedly connected between the two locking blocks (10) and the sliding frame (8).
2. The full-automatic cleaning machine for tempered glass production according to claim 1, characterized in that, An automatic cleaning structure is installed on the sliding frame (8). The automatic cleaning structure includes a ball screw two (12) rotatably connected to the side wall of the sliding frame (8). Two spur gears one (13) are fixedly sleeved on the outside of the ball screw two (12). Two racks one (14) are fixedly connected to the inside of the cleaning box (1). A slider one (15) is installed on the outside of the ball screw two (12). A fixed rod (16) is fixedly connected to the side wall of the sliding frame (8). A slider two (17) is slidably connected to the outside of the fixed rod (16). Two rotating shafts (18) are rotatably connected to the side walls of slider one (15) and slider two (17). Cleaning rollers (19) are fixedly sleeved on the outside of the two rotating shafts (18). Spur gears two (20) are fixedly sleeved on the outside of the two rotating shafts (18). Two racks two (21) are fixedly connected to the side wall of the sliding frame (8). The spur gears two (20) mesh with the racks two (21).
3. The full-automatic cleaning machine for tempered glass production according to claim 1, characterized in that, A water inlet pump (22) is fixedly installed on the side wall of the cleaning tank (1), and a water inlet pipe is fixedly connected to one end of the water inlet pump (22). A water outlet pump (23) is fixedly installed on the side wall of the cleaning tank (1), and a water outlet pipe is fixedly connected to one end of the water outlet pump (23).
4. The full-automatic cleaning machine for tempered glass production according to claim 1, characterized in that, The cleaning tank (1) is fixedly connected to a protective shell (25) on the upper side, and the protective shell (25) has multiple ventilation openings on the upper side.
5. The full-automatic cleaning machine for tempered glass production according to claim 1, characterized in that, The side wall of the box door (2) is fixedly connected to two support feet (24).
6. The full-automatic cleaning machine for tempered glass production according to claim 1, characterized in that, The cleaning tank (1) is fixedly equipped with four casters on its lower side.