A metal casting cleaning device

Abstract

The utility model discloses a metal casting cleaning device relates to metal casting technical field, including cleaning mechanism, the cleaning mechanism includes cleaning box, and the bottom fixed mounting of cleaning box inside is provided with the cleaning machine. The utility model discloses through setting up transmission mechanism, makes transmission mechanism to be able to drive material taking mechanism to go on up and down adjustment first, makes material taking mechanism to be able to take out airing to the finished washing goods shelf and goods, and the water falling down when airing can fall into the cleaning box and continue using, and reached the effect of automatic material taking, solved the current cleaning device when washing not having the automatic taking out of goods shelf and goods after washing, the structure of airing, still need to take out goods shelf and goods manually after washing, place in another place and air, and the water remaining on the surface also will take away along with, and then increase the water consumption, there is certain limited problem, reached the effect of automatic material taking.

Description

Technical Field

[0001] This utility model relates to the field of metal casting technology, specifically to a metal casting cleaning device. Background Technology

[0002] In the field of metal processing, metal castings, as core components of various machines, equipment, and structural parts, directly affect the quality of subsequent processing, assembly accuracy, and product lifespan due to their surface cleanliness. During the casting, forging, cutting, and welding processes, various contaminants inevitably remain on the surface of metal castings. These include molding sand and oxide scale generated during casting, cutting fluid, oil, and metal shavings left over from machining, and dust and fingerprints adhering during storage and transportation. If these contaminants are not removed promptly, they can severely impact subsequent processing. For example, residual oil and oxide scale can lead to poor adhesion of coatings and platings, resulting in defects such as peeling and blistering, reducing the product's corrosion resistance and aesthetics. Metal shavings and molding sand may cause wear on components during assembly, affecting the operational accuracy and stability of equipment. Furthermore, certain residual contaminants containing chemical substances can cause corrosion, shortening the product's lifespan. Therefore, efficient and thorough cleaning of metal castings is an indispensable and crucial step in metal processing, necessitating the use of cleaning equipment. Currently, the cleaning equipment does not have the structure to automatically remove and dry the shelves and materials after cleaning. After cleaning, the shelves and materials still need to be manually removed and placed in another place to dry. The water remaining on the surface will also be carried away, which increases the water consumption and has certain limitations. Utility Model Content

[0003] To address the problems mentioned in the background art, the purpose of this utility model is to provide a metal casting cleaning device with the advantage of automatic material handling. This solves the problem that current cleaning devices do not have an automatic structure for removing and drying racks and materials after cleaning. After cleaning, racks and materials still need to be manually removed and placed in another place to dry, and residual water on the surface will also be carried away, thus increasing water consumption and having certain limitations.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a metal casting cleaning device, comprising a cleaning mechanism, wherein the cleaning mechanism includes a cleaning tank, a cleaning machine is fixedly installed at the bottom inside the cleaning tank, and a control device is fixedly installed at the top front of the cleaning tank; and... The transmission mechanism is located at the top rear of the cleaning mechanism. The transmission mechanism includes a transmission housing, a servo motor fixedly mounted on the top of the transmission housing, a transmission screw fixedly mounted on the output end of the servo motor, a transmission sleeve threaded onto the surface of the transmission screw, a connecting assembly fixedly mounted on the front side of the transmission sleeve, and guide components on both sides of the front side of the transmission housing. A material handling mechanism is located on the front side of the connecting assembly.

[0005] As a preferred embodiment of the present invention, the connecting assembly includes a connecting frame, which is fixedly installed on the front side of the threaded sleeve, and connecting plates are fixedly installed on both sides of the front side of the connecting frame.

[0006] As a preferred embodiment of the present invention, the guiding component includes a guide groove, which is formed on both sides of the front of the transmission box, and the connecting frame is slidably installed with the guide groove.

[0007] As a preferred embodiment of this utility model, the material handling mechanism includes a material handling box, which is fixedly installed on the front of the connecting plate. An adjusting motor is fixedly installed on the right side of the top of the material handling box. A transmission rod is fixedly installed at the output end of the adjusting motor. The transmission rod is movably installed with the material handling box through a mounting bracket. A transmission component is fixedly installed on the surface of the transmission rod, and an adjusting component is movably installed inside the material handling box.

[0008] In a preferred embodiment of this invention, the transmission assembly includes a first sprocket, which is fixedly mounted on the surface of the transmission rod. A chain is drivenly connected to the surface of the first sprocket. A transmission groove is provided on the top of the material receiving box, and a second sprocket is drivenly connected to the other end of the chain.

[0009] As a preferred embodiment of this utility model, the adjusting component includes a movable block, which is movably installed on both sides inside the material picking box. A bidirectional screw is fixedly installed on the inner side of the movable block, and movable sleeves are threadedly connected to both sides of the surface of the bidirectional screw. A material picking component is fixedly installed at the bottom of the movable sleeve.

[0010] As a preferred embodiment of this invention, the material-picking component includes a material-picking hook, which is fixedly installed at the bottom of the movable screw sleeve.

[0011] As a preferred embodiment of this utility model, the bottom of the material receiving box is provided with a material receiving groove, which is used to limit the movement of the screw sleeve.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a transmission mechanism, enables the material-picking mechanism to adjust up and down, allowing the material-picking mechanism to remove the cleaned racks and materials for drying. Water dripping during drying can fall into the cleaning tank for reuse, achieving automatic material retrieval. This solves the problem that current cleaning devices do not automatically remove racks and materials after cleaning, requiring manual removal and placement for drying, which also carries away residual water, increasing water consumption and limiting the device's capabilities. The present invention achieves automatic material retrieval.

[0013] 2. By setting up a transmission mechanism, this utility model enables the servo motor to drive the transmission sleeve to move through the transmission screw, and the transmission sleeve can complete the up and down transmission through the connecting components and guide components, thus ensuring the stability of the transmission.

[0014] 3. This utility model sets up a material picking mechanism, which fixes the material picking box to the adjusting motor, so that the adjusting motor can drive the transmission rod to rotate, so that the transmission rod can drive the transmission component to drive, so that the transmission component can drive the adjusting component to pick up the material from the shelf, thereby achieving the effect of picking up the material. Attached Figure Description

[0015] Figure 1 This is a first-person perspective three-dimensional structural diagram of the present invention. Figure 2 This is a schematic diagram of the overall three-dimensional structure from another perspective; Figure 3 for Figure 1 Enlarged structural diagram at point A in the middle; Figure 4 for Figure 2 Enlarged structural diagram at point B.

[0016] In the diagram: 1. Cleaning mechanism; 101. Cleaning box; 102. Cleaning machine; 103. Control device; 2. Transmission mechanism; 201. Transmission box; 202. Servo motor; 203. Transmission screw; 204. Transmission sleeve; 205. Connecting assembly; 205a. Connecting frame; 205b. Connecting plate; 206. Guide component; 206a. Guide groove; 3. Material handling mechanism; 301. Material handling box; 302. Adjusting motor; 303. Transmission rod; 304. Transmission assembly; 304a. First sprocket; 304b. Chain; 304c. Transmission groove; 304d. Second sprocket; 305. Adjusting assembly; 305a. Movable block; 305b. Bidirectional screw; 305c. Moving sleeve; 305d. Material handling component; 305d-1. Material handling hook; 301a. Material handling groove. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1

[0022] Reference Figure 1-4 This is the first embodiment of the present invention, providing a metal casting cleaning device, including a cleaning mechanism 1. The cleaning mechanism 1 includes a cleaning tank 101, a cleaning machine 102 fixedly installed at the bottom inside the cleaning tank 101, and a control device 103 fixedly installed at the top front of the cleaning tank 101. The transmission mechanism 2 is located at the top rear of the cleaning mechanism 1. The transmission mechanism 2 includes a transmission housing 201. A servo motor 202 is fixedly mounted on the top of the transmission housing 201. A transmission screw 203 is fixedly mounted on the output end of the servo motor 202. A transmission sleeve 204 is threaded onto the surface of the transmission screw 203. A connecting assembly 205 is fixedly mounted on the front side of the transmission sleeve 204. Guide components 206 are provided on both sides of the front side of the transmission housing 201. The material handling mechanism 3 is located on the front side of the connecting assembly 205. The connecting assembly 205 includes a connecting frame 205a, which is fixedly installed on the front side of the threaded sleeve. Connecting plates 205b are fixedly installed on both sides of the front side of the connecting frame 205a. The guide component 206 includes a guide groove 206a, which is opened on both sides of the front side of the transmission box 201. The connecting frame 205a and the guide groove 206a are slidably installed.

[0023] Specifically, the transmission mechanism 2 enables the servo motor 202 to drive the transmission sleeve 204 to move via the transmission screw 203, and enables the transmission sleeve 204 to complete the up and down transmission through the connecting component 205 and the guide component 206, thus ensuring the stability of the transmission.

[0024] Furthermore, the transmission box 201 secures the servo motor 202 and protects the transmission screw 203 and transmission sleeve 204. When material needs to be picked up, the servo motor 202 can be started, causing its output to drive the transmission screw 203 to rotate. The transmission screw 203 then drives the transmission sleeve 204 to move, allowing the transmission sleeve 204 to move via the connecting frame 205a and the connecting plate 205b. The connecting plate 205b then drives the picking mechanism 3 to move up and down, ensuring the stability of material picking. The guide groove 206a guides and limits the transmission sleeve 204 via the connecting frame 205a, preventing the transmission sleeve 204 from rotating without moving, thus ensuring the stability of the transmission.

[0025] Example 2

[0026] In the second embodiment of this utility model, the material handling mechanism 3 includes a material handling box 301, which is fixedly installed on the front of the connecting plate 205b. An adjusting motor 302 is fixedly installed on the right side of the top of the material handling box 301. A transmission rod 303 is fixedly installed at the output end of the adjusting motor 302. The transmission rod 303 is movably installed to the material handling box 301 via a mounting bracket. A transmission assembly 304 is fixedly installed on the surface of the transmission rod 303. An adjusting assembly 305 is movably installed inside the material handling box 301. The transmission assembly 304 includes a first sprocket 304a, which is fixedly installed on the surface of the transmission rod 303. A chain 304b is connected to the surface of the first sprocket 304a. The top of the material handling box 301 has an opening... The transmission groove 304c and the other end of the chain 304b are connected to a second sprocket 304d. The adjustment component 305 includes a movable block 305a, which is movably installed on both sides inside the material picking box 301. A bidirectional screw 305b is fixedly installed on the inner side of the movable block 305a. Movable sleeves 305c are threadedly connected to both sides of the surface of the bidirectional screw 305b. A material picking component 305d is fixedly installed at the bottom of the movable sleeve 305c. The material picking component 305d includes a material picking hook 305d-1, which is fixedly installed at the bottom of the movable sleeve 305c. A material picking groove 301a is opened at the bottom of the material picking box 301. The material picking groove 301a is used to limit the movement of the movable sleeve 305c.

[0027] Specifically, the material handling mechanism 3 fixes the material handling box 301 to the adjusting motor 302, so that the adjusting motor 302 can drive the transmission rod 303 to rotate, so that the transmission rod 303 can drive the transmission component 304 to drive, so that the transmission component 304 drives the adjusting component 305 to adjust and handle the material handling of the shelf, thereby achieving the material handling effect.

[0028] Furthermore, the adjusting motor 302 drives the transmission rod 303 to rotate, which in turn drives the first sprocket 304a to rotate. The first sprocket 304a then drives the second sprocket 304d to rotate via the chain 304b. The second sprocket 304d then drives the bidirectional screw 305b to rotate, allowing the movable block 305a to limit the movement of the bidirectional screw 305b. This causes the bidirectional screw 305b to clamp and loosen the movable screw sleeve 305c to the outside and inside, respectively. The movable screw sleeve 305c then drives the material-picking hook 305d-1 to pick up materials from the shelf, ensuring the stability of the material picking process. Additionally, the material-picking groove 301a limits the movement of the movable screw sleeve 305c, ensuring the stability of the transmission.

[0029] Working principle: When it is necessary to clean the materials inside the shelf, the shelf is placed into the cleaning tank 101. The cleaning machine 102 is started by the control device 103, which causes the water inside the cleaning tank 101 to perform ultrasonic cleaning on the materials inside the shelf. When it is necessary to remove the materials after cleaning, the servo motor 202 is started, and the output end of the servo motor 202 drives the transmission screw 203 to rotate, which in turn drives the transmission screw sleeve 204 to move downward. The transmission sleeve 204 causes the connecting frame 205a to move downwards, which in turn causes the connecting frame 205a to move downwards via the guide groove 206a, which in turn causes the connecting plate 205b to move downwards, which in turn causes the connecting plate 205b to move the entire material-picking mechanism 3 downwards. When the material-picking hook 305d-1 of the material-picking mechanism 3 reaches the hooking point of the shelf, the adjusting motor 302 can be started. The adjusting motor 302 drives the transmission rod 303, which in turn drives the first sprocket 304a to rotate. The first sprocket 304a rotates via the chain 306a. 4b drives the second sprocket 304d to rotate, which in turn drives the bidirectional screw 305b, which is limited on the inner side of the movable block 305a, to rotate. This causes the bidirectional screw 305b to drive the movable screw sleeve 305c to adjust outward. When the movable screw sleeve 305c moves the material hook 305d-1 to the bottom of the rack attachment point, the adjusting motor 302 stops. Then, the output end of the servo motor 202 drives the transmission screw 203 to rotate, which in turn drives the transmission screw sleeve. 204 moves upward, causing the screw sleeve to move the connecting frame 205a upward. The connecting frame 205a then moves the connecting plate 205b and the material picking mechanism 3 upward as a whole through the guide groove 206a. The material picking mechanism 3 then moves the material rack upward through the material picking hook 305d-1, allowing the water remaining on the rack to fall into the washing box 101 to dry. At this point, the next rack and material can be put into the washing box. Once the upper rack and material are dry, they can be taken away directly, facilitating the next material picking and thus achieving the effect of automatic material picking.

[0030] In summary: By setting up the transmission mechanism 2, the transmission mechanism 2 can first drive the material picking mechanism 3 to adjust up and down, so that the material picking mechanism 3 can take out the cleaned racks and materials to dry. The water that falls during drying can fall into the washing tank 101 for reuse, and the effect of automatic material picking is achieved. This solves the problem that the current washing device does not have a structure that can automatically take out the racks and materials after washing and dry them. After washing, the racks and materials still need to be manually taken out and placed in another place to dry. The water remaining on the surface will also be carried away, which will increase the water consumption and has certain limitations.

[0031] The cleaning machine, servo motor, and regulating motor used in this application can be additionally equipped with protective measures that are common knowledge in this technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are commonly used by those skilled in the art.

[0032] It should be noted that (the cleaning machine, servo motor, and regulating motor) are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the equipment, as well as the materials of each accessory and the selection of various parameters, are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0033] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0034] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0035] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A metal casting cleaning device, characterized in that: The cleaning mechanism (1) includes a cleaning tank (101), a cleaning machine (102) is fixedly installed at the bottom inside the cleaning tank (101), and a control device (103) is fixedly installed at the top front of the cleaning tank (101). The transmission mechanism (2) is located at the top of the rear side of the cleaning mechanism (1). The transmission mechanism (2) includes a transmission box (201). A servo motor (202) is fixedly installed on the top of the transmission box (201). A transmission screw (203) is fixedly installed at the output end of the servo motor (202). A transmission sleeve (204) is threadedly connected to the surface of the transmission screw (203). A connecting component (205) is fixedly installed on the front side of the transmission sleeve (204). Guide components (206) are provided on both sides of the front side of the transmission box (201). Material handling mechanism (3) is located on the front side of the connecting assembly (205).

2. The metal casting cleaning device according to claim 1, characterized in that: The connecting assembly (205) includes a connecting frame (205a), which is fixedly installed on the front side of the threaded sleeve, and connecting plates (205b) are fixedly installed on both sides of the front side of the connecting frame (205a).

3. The metal casting cleaning device according to claim 2, characterized in that: The guide component (206) includes a guide groove (206a), which is formed on both sides of the front of the transmission box (201), and the connecting frame (205a) is slidably installed with the guide groove (206a).

4. The metal casting cleaning device according to claim 2, characterized in that: The material handling mechanism (3) includes a material handling box (301), which is fixedly installed on the front of the connecting plate (205b). An adjusting motor (302) is fixedly installed on the right side of the top of the material handling box (301). A transmission rod (303) is fixedly installed at the output end of the adjusting motor (302). The transmission rod (303) is movably installed with the material handling box (301) through a mounting bracket. A transmission assembly (304) is fixedly installed on the surface of the transmission rod (303). An adjusting assembly (305) is movably installed inside the material handling box (301).

5. A metal casting cleaning device according to claim 4, characterized in that: The transmission assembly (304) includes a first sprocket (304a), which is fixedly mounted on the surface of the transmission rod (303). A chain (304b) is driven to the surface of the first sprocket (304a). A transmission groove (304c) is provided on the top of the material receiving box (301). A second sprocket (304d) is driven to the other end of the chain (304b).

6. The metal casting cleaning device according to claim 4, characterized in that: The adjustment component (305) includes a movable block (305a), which is movably installed on both sides inside the material receiving box (301). A bidirectional screw (305b) is fixedly installed on the inner side of the movable block (305a). A movable sleeve (305c) is threadedly connected to both sides of the surface of the bidirectional screw (305b). A material receiving component (305d) is fixedly installed at the bottom of the movable sleeve (305c).

7. A metal casting cleaning device according to claim 6, characterized in that: The material handling component (305d) includes a material handling hook (305d-1), which is fixedly installed at the bottom of the movable screw sleeve (305c).

8. A metal casting cleaning device according to claim 4, characterized in that: The bottom of the material receiving box (301) is provided with a material receiving groove (301a), which is used to limit the movement of the screw sleeve (305c).

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