A cleaning device for steel wire rope processing

CN224763871UActive Publication Date: 2026-09-18NANTONG JIANGHAI STEEL WIRE ROPE CO LTD
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Patent Information

Application Number
CN202522261160.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-18
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种用于钢丝绳加工的清洁装置,通过设置快速拆卸部,解决了现有的清洁装置在使用时,不便于处理清理下来的杂质,难以保证清洁过程的高效进行,不仅增加了维护时间,降低了装置的使用便利性,还会影响清洁工作的连续性的问题

Benefits of technology

1、通过设置快速拆卸部,通过卡扣组件和导向组件实现集污盒与清洁器之间的便捷拆装,卡扣组件中,矩形杆与矩形槽的配合确保基础连接,限位杆在弹性件作用下稳固限位,拉动把手即可解除固定;导向组件则通过导向杆与导向槽的配合,保证拆装时的准确对位,从而让集污盒的拆卸、清洁和安装过程更高效,减少了维护时间,提升了装置的使用便利性,有助于保持清洁工作的连续性;

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Abstract

The utility model relates to steel wire rope processing technical field discloses a kind of cleaning device for steel wire rope processing, including cleaner, quick detachable part, setting in cleaner left side;Pollution collection part, install on cleaner, and pollution collection part includes the pollution collection box of setting in cleaner left side;Quick detachable part includes buckle assembly and guide assembly;Buckle assembly includes the rectangular bar of setting in cleaner left side, rectangular slot is set on the inner wall of pollution collection box, the bottom of rectangular bar extends into rectangular slot, limiting rod is passed through on rectangular bar, rectangular bar and limiting rod slidingly connect, limiting rod right side sliding extends to the outside of pollution collection box, the outer wall of limiting rod is fixedly connected with handle one, handle one is provided with elastic member, the outer wall of rectangular bar and rectangular slot contact.
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Description

Technical Field

[0001] This utility model belongs to the field of wire rope processing technology, and in particular relates to a cleaning device for wire rope processing. Background Technology

[0002] With the continuous expansion of the industrial sector, steel wire ropes, with their high strength and high toughness, are widely used in many industries such as hoisting, transportation, and construction. Their quality and service life are directly related to the safe operation and work efficiency of related equipment. Cleaning is a crucial step in the processing of steel wire ropes. Impurities such as oil, iron filings, and oxide scale adhering to the surface of the steel wire rope will seriously affect the effect of subsequent processes such as galvanizing and oiling, thereby reducing the performance and service life of the steel wire rope. Therefore, efficient cleaning equipment is needed to clean it.

[0003] However, existing cleaning devices are not convenient for handling the debris removed during use, making it difficult to ensure the efficiency of the cleaning process. This not only increases maintenance time and reduces the ease of use of the device, but also affects the continuity of cleaning work. Utility Model Content

[0004] The purpose of this utility model is to provide a cleaning device for steel wire rope processing. By setting up a quick disassembly part, it solves the problem that existing cleaning devices are inconvenient to handle the cleaned impurities during use, making it difficult to ensure the efficiency of the cleaning process. This not only increases maintenance time and reduces the ease of use of the device, but also affects the continuity of cleaning work.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a cleaning device for steel wire rope processing, comprising a cleaner and further comprising: a quick-release part disposed on the left side of the cleaner; a dirt collection part mounted on the cleaner, the dirt collection part including a dirt collection box disposed on the left side of the cleaner; the quick-release part including a snap-fit ​​assembly disposed on the cleaner; and a guide assembly disposed on the left side of the cleaner; the snap-fit ​​assembly including a rectangular rod disposed on the left side of the cleaner, a rectangular groove formed on the inner wall of the dirt collection box, the bottom of the rectangular rod extending into the rectangular groove, a limiting rod passing through the rectangular rod, the rectangular rod being slidably connected to the limiting rod, the right side of the limiting rod slidably extending outside the dirt collection box, a handle fixedly connected to the outer wall of the limiting rod, the handle being provided with an elastic element; the outer wall of the rectangular rod contacting the rectangular groove. The elastic element includes a spring telescopic rod fixedly connected to the right side of the handle; the right side of the spring telescopic rod is fixedly connected to the dirt collection box.

[0006] Furthermore, the guiding assembly includes two guide rods fixedly connected to the top of the sludge collection box, and a guide member is disposed above the sludge collection box; the two guide rods are mirror images of each other. The guide member includes two guide grooves formed at the bottom of the outer casing; the outer walls of the two guide rods respectively contact the inner walls of the two guide grooves.

[0007] Furthermore, the sludge collection section includes a sludge collection component disposed on the sludge collection box; and a splash-proof component installed on the sludge collection box. The sludge collection component includes two handles fixedly connected to the outer wall of the sludge collection box, and the top of the sludge collection box is provided with a shell; the two handles are mirror images of each other.

[0008] Furthermore, the splash-proof assembly includes two circular holes on the left and right side walls of the housing. Guide buckets are fixedly connected to the inner walls of both circular holes, with their open ends facing each other. A connector is provided on the right side of the housing, and the constricted end of the guide bucket on the right side contacts the cleaner. The two guide buckets are arranged in a mirror image within the housing. The connector includes two connecting rods fixedly connected to the right side of the housing; the side of each connecting rod closest to the cleaner (111) is fixedly connected to the cleaner.

[0009] Furthermore, the cleaner is the Viper wire rope cleaner. The main body is usually composed of multiple cleaner units with contoured grooves. These contoured grooves are adapted to the external structure of the wire rope and can closely fit the surface of the wire rope. Its working principle is as follows: a high-pressure oil pump generates power. When the wire rope enters the cleaner, the contoured grooves of specific components of the cleaner will fully contact the raised and recessed parts of the wire rope surface under high pressure, removing impurities such as oil, dust, and rust adhering to the surface of the wire rope. At the same time, it can also accurately inject lubricating oil into the core of the wire rope, lubricating it when the wire passes through the cleaner after cleaning, thereby enhancing the performance of the wire rope and extending its service life.

[0010] This utility model has the following beneficial effects: 1. By incorporating a quick-release mechanism, the sludge collection box and the cleaner can be easily assembled and disassembled through a snap-fit ​​assembly and a guide assembly. In the snap-fit ​​assembly, the cooperation between the rectangular rod and the rectangular groove ensures a basic connection, while the limiting rod is firmly limited by the elastic element. Pulling the handle releases the fixation. The guide assembly, through the cooperation between the guide rod and the guide groove, ensures accurate alignment during assembly and disassembly. This makes the disassembly, cleaning, and installation of the sludge collection box more efficient, reduces maintenance time, improves the ease of use of the device, and helps maintain the continuity of cleaning work. 2. By setting up a dirt collection section, the dirt collection components and anti-splash components enable the effective collection and treatment of impurities during the cleaning process. The dirt collection box, as the core component, receives the impurities, and the handle facilitates its handling. The guide bucket of the anti-splash component guides the impurities to fall accurately into the dirt collection box, avoiding secondary pollution caused by impurities splashing during cleaning. This not only ensures the cleanliness of the working environment but also facilitates the centralized treatment of impurities, improving the standardization and environmental protection of wire rope cleaning.

[0011] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural diagram of the left side of this utility model; Figure 3 This is an exploded structural diagram of the quick-disassembly part of this utility model; Figure 4 This is an exploded structural diagram of the guide component of this utility model; Figure 5 This is an exploded view of the buckle assembly of this utility model; Figure 6 This is a schematic diagram of the structure of the cleaner of this utility model.

[0014] The following is a list of components represented by each label in the attached diagram: 111. Cleaner; 2. Quick-release part; 21. Buckle assembly; 211. Rectangular rod; 212. Rectangular groove; 213. Limiting rod; 214. Handle one; 215. Spring telescopic rod; 22. Guide assembly; 221. Guide groove; 222. Guide rod; 3. Sludge collection part; 31. Sludge collection assembly; 311. Sludge collection box; 312. Handle two; 313. Outer shell; 32. Splash-proof assembly; 321. Circular hole; 322. Guide hopper; 323. Connecting rod. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-6 As shown, this utility model is a cleaning device for steel wire rope processing, including a cleaner 111, and further including: a quick disassembly part 2, which is disposed on the left side of the cleaner 111; and a dirt collection part 3, which is installed on the cleaner 111 and includes a dirt collection box 311 disposed on the left side of the cleaner 111.

[0017] The quick-release part 2 includes a snap-fit ​​assembly 21, which is mounted on the cleaner 111; and a guide assembly 22, which is mounted on the left side of the cleaner 111. The snap-fit ​​assembly 21 includes a rectangular rod 211 located on the left side of the cleaner 111. A rectangular groove 212 is formed on the inner wall of the sludge collection box 311. The bottom of the rectangular rod 211 extends into the rectangular groove 212. A limiting rod 213 passes through the rectangular rod 211. The rectangular rod 211 and the limiting rod 213 are slidably connected. The right side of the limiting rod 213 extends slidably to the outside of the sludge collection box 311. A handle 214 is fixedly connected to the outer wall of the limiting rod 213. An elastic element is provided on the handle 214. The outer wall of the rectangular rod 211 is in contact with the rectangular groove 212. The elastic element includes a spring telescopic rod 215 fixedly connected to the right side of the handle 214. The right side of the spring telescopic rod 215 is fixedly connected to the sludge collection box 311. The guide assembly 22 includes two guide rods 222 fixedly connected to the top of the sludge collection box 311, and a guide is provided above the sludge collection box 311; the guide includes two guide grooves 221 formed at the bottom of the outer shell 313; the outer walls of the two guide rods 222 respectively contact the inner walls of the two guide grooves 221, and the two guide rods 222 are mirror images of each other.

[0018] By incorporating the quick-release section 2, the disassembly, cleaning, and installation of the sludge collection box become more efficient, reducing maintenance time, improving the ease of use of the device, and helping to maintain the continuity of cleaning work.

[0019] The sludge collection unit 3 includes a sludge collection component 31, which is disposed on a sludge collection box 311; and a splash-proof component 32, which is installed on the sludge collection box 311. The sludge collection component 31 includes two handles 312 fixedly connected to the outer wall of the sludge collection box 311. The top of the sludge collection box 311 is provided with a housing 313. The two handles 312 are mirror images of each other. The splash-proof assembly 32 includes two circular holes 321 on the left and right side walls of the housing 313. The inner walls of the two circular holes 321 are fixedly connected to guide buckets 322. The open ends of the two guide buckets 322 face each other. A connector is provided on the right side of the housing 313. The constricted end of the right guide bucket 322 contacts the cleaner 111. The two guide buckets 322 are arranged in a mirror image inside the housing 313. The connector includes two connecting rods 323 fixedly connected to the right side of the housing 313. The side of the two connecting rods 323 closest to the cleaner 111 is fixedly connected to the cleaner 111.

[0020] By setting up the dirt collection section 3, not only is the working environment kept clean, but it also facilitates the centralized treatment of impurities, thereby improving the standardization and environmental friendliness of wire rope cleaning processes.

[0021] One specific application of this embodiment is as follows: In use, the cleaner 111 is fitted onto a steel wire rope, and the steel wire rope is pulled by a winding device. As the steel wire rope passes through the cleaner 111, impurities on it are scraped off. The cleaner 111 achieves deep cleaning through mechanical adhesion scraping and high-pressure assistance. The specific process is as follows: First, a tight cleaning contact is formed based on the adaptable mechanical structure. Its body is composed of multiple cleaner units with contoured grooves spliced ​​together. The shape of the grooves is adapted to the external structure of the steel wire rope, which can tightly adhere to the surface and recesses of the rope. Some models are also equipped with patented polyurethane seals, which form "grease massaging" through the elasticity of the material. The effect further conforms to the details of the rope, scraping off impurities on the wire rope before it enters the cleaner. The scraped impurities fall between the two guide hoppers 322 and are guided down by gravity into the collection box 311, thus completing the collection of the cleaned impurities. When it is time to clean the collection box 311, pull the handle 214 away from the collection box 311, causing it to move the limit rod 213 to the left away from the rectangular rod 211. During this process, the spring telescopic rod 215 is stretched, and the rectangular rod 211 and the limit rod 213 are... After separation, the sludge collection box 311 can be removed downwards and cleaned. After cleaning, align the two guide rods 222 on the sludge collection box 311 with the two guide grooves 221 on the outer shell 313, lift the sludge collection box 311 upwards until the two guide rods 222 are inserted into the two guide grooves 221 respectively, release the handle 214, the spring telescopic rod 215 retracts and drives the limit rod 213 to reset through the handle 214, so that the limit rod 213 is inserted into the through hole on the rectangular rod 211, thus completing the installation of the sludge collection box 311.

[0022] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0023] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cleaning device for steel wire rope processing, comprising a cleaner (111), characterized in that, Also includes: A quick-release part (2) is provided on the left side of the cleaner (111); The dirt collection part (3) is installed on the cleaner (111) and includes a dirt collection box (311) located on the left side of the cleaner (111). The quick-release part (2) includes a snap-fit ​​assembly (21) disposed on the cleaner (111); and A guide assembly (22) is mounted to the left of the cleaner (111); The buckle assembly (21) includes a rectangular rod (211) disposed on the left side of the cleaner (111), a rectangular groove (212) is provided on the inner wall of the sludge collection box (311), the bottom of the rectangular rod (211) extends into the rectangular groove (212), a limiting rod (213) passes through the rectangular rod (211), the rectangular rod (211) and the limiting rod (213) are slidably connected, the right side of the limiting rod (213) extends slidably to the outside of the sludge collection box (311), a handle (214) is fixedly connected to the outer wall of the limiting rod (213), and an elastic element is provided on the handle (214); The outer wall of the rectangular rod (211) is in contact with the rectangular groove (212).

2. The cleaning device for steel wire rope processing according to claim 1, characterized in that, The guide assembly (22) includes two guide rods (222) fixedly connected to the top of the sludge collection box (311), and a guide is provided above the sludge collection box (311); Among them, the two guide rods (222) are mirror images of each other.

3. A cleaning device for steel wire rope processing according to claim 2, characterized in that, The guide includes two guide grooves (221) formed at the bottom of the housing (313); The outer walls of the two guide rods (222) are in contact with the inner walls of the two guide grooves (221).

4. A cleaning device for steel wire rope processing according to claim 1, characterized in that, The sludge collection section (3) includes a sludge collection assembly (31), which is disposed on a sludge collection box (311); and A splash guard assembly (32) is mounted on a sludge collection box (311).

5. A cleaning device for steel wire rope processing according to claim 4, characterized in that, The sludge collection assembly (31) includes two handles (312) fixedly connected to the outer wall of the sludge collection box (311), and the top of the sludge collection box (311) is provided with a shell (313). Among them, the two handles (312) are mirror images of each other.

6. A cleaning device for steel wire rope processing according to claim 5, characterized in that, The splash-proof assembly (32) includes two circular holes (321) on the left and right side walls of the outer shell (313). The inner walls of the two circular holes (321) are fixedly connected to guide buckets (322). The open ends of the two guide buckets (322) face each other. A connector is provided on the right side of the outer shell (313). The constricted end of the guide bucket (322) on the right side is in contact with the cleaner (111). The two guide buckets (322) are arranged in a mirror image inside the outer shell (313).

7. A cleaning device for steel wire rope processing according to claim 6, characterized in that, The connector includes two connecting rods (323) fixedly connected to the right side of the housing (313); Both connecting rods (323) are fixedly connected to the cleaner (111) on the side closest to the cleaner (111).

8. A cleaning device for steel wire rope processing according to claim 1, characterized in that, The elastic element includes a spring telescopic rod (215) fixedly connected to the right side of handle one (214). The right side of the spring telescopic rod (215) is fixedly connected to the sludge collection box (311).