A cooling device for hot-rolled wire rod
Patent Information
- Application Number
- CN202521806098.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0003]常见的冷却设备是通过喷水的方式对热轧线材进行冷却,通过水流将热量带走,但是这种方式水与热轧线材的接触通常只有上表面,容易产生局部区域的温度不均匀,影响轧制的效果,现阶段的处理方式是通过增加冷却喷头的数量,使冷却喷头环包住热轧线材,但是这种方式冷却喷头的布置位置通常为固定结构,无法根据冷却喷头的水流喷射扇面进行位置调节,导致部分水流存在相互干扰,造成冷却效果的降低,鉴于此,针对上述问题深入研究,遂有本案产生
[0012] This invention provides a cooling device for hot-rolled wire rod. It offers the following advantages: The device utilizes a structure where an adjusting gear meshes with a fixed gear ring to drive an adjusting seat to slide along a circumferential track. Combined with a worm gear micro-adjustment self-locking mechanism, this achieves independent, continuous, and precise adjustment of the cooling nozzle position. The parallel connectors of the flow divider facilitate pipeline connection and maintenance. As the hot-rolled wire rod passes through the seat, it is sprayed and cooled by the circumferential nozzles. This design effectively eliminates the water flow interference problem caused by the fixed nozzle layout, significantly improving cooling uniformity and efficiency. It flexibly adapts to the cooling needs of different wire rods, improving product quality and production efficiency.
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Figure CN224763918U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot rolling cooling technology, specifically a cooling device for hot rolled wire. Background Technology
[0002] In the production process of hot-rolled wire rod, it needs to be rolled in multiple stages. For example, after rough rolling, the billet needs to be cooled to 1000-1300℃ before further rolling. Therefore, precise cooling and temperature control of the wire rod are required in the diameter change range of rolling.
[0003] Common cooling equipment cools hot-rolled wire rods by spraying water, carrying away heat through the water flow. However, this method typically only involves the upper surface of the hot-rolled wire rod in contact with the water, easily leading to uneven temperature distribution in localized areas and affecting the rolling effect. Current solutions involve increasing the number of cooling nozzles to surround the hot-rolled wire rod. However, the arrangement of these nozzles is usually fixed, making it impossible to adjust their position according to the water spray pattern. This results in some water flows interfering with each other, reducing the cooling effect. Therefore, this paper was developed to address these issues through in-depth research. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides a cooling device for hot-rolled wire rod, which solves the existing background technology problems.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a cooling device for hot-rolled wire rod, including a support frame, the support frame being a rectangular frame, a pass seat being installed on the top of the support frame, the pass seat being separately connected to the support frame, and a partially annular adjustment track being provided on the pass seat, with several adjustment seats installed on the adjustment track;
[0006] A water supply pipe is provided on the through seat, a diversion seat is provided on the through seat, several diversion pipes extend from the upper part of the diversion seat, and a nozzle is provided on the adjusting seat, the nozzle faces the axis of the through seat, and the nozzle is connected to the diversion pipe.
[0007] An adjusting gear ring is provided on the adjusting track, and an adjusting gear is provided on the adjusting seat to mesh with the adjusting gear ring. An output shaft is axially connected to the adjusting gear, and the output shaft is movably assembled in the adjusting seat. An adjusting component is movably installed on the adjusting seat and connected to the output shaft.
[0008] Preferably, the bottom sides of the pass seat are provided with at least two pairs of fixing holes, and two pairs of tie bolts are provided in the two pairs of fixing holes to connect with the support frame. The pass seat has a through hole in the center.
[0009] Preferably, a number of pairs of connecting joints are arranged side by side on both sides of the diversion seat, the connecting joints are connected to the pipe end of the diversion pipe, and the tail end of the diversion seat is provided with a main joint that is connected to the water supply pipe.
[0010] Preferably, the cross-section of the adjusting track is a T-shaped structure, and one side of the adjusting seat is partially embedded in the adjusting track.
[0011] Preferably, the adjusting assembly includes an adjusting knob, which is movably mounted on an adjusting seat. An adjusting worm is connected to the bottom of the adjusting knob, and an adjusting worm wheel is coaxially arranged on one side of the adjusting gear, the adjusting worm wheel meshing with the adjusting worm.
[0012] This invention provides a cooling device for hot-rolled wire rod. It offers the following advantages: The device utilizes a structure where an adjusting gear meshes with a fixed gear ring to drive an adjusting seat to slide along a circumferential track. Combined with a worm gear micro-adjustment self-locking mechanism, this achieves independent, continuous, and precise adjustment of the cooling nozzle position. The parallel connectors of the flow divider facilitate pipeline connection and maintenance. As the hot-rolled wire rod passes through the seat, it is sprayed and cooled by the circumferential nozzles. This design effectively eliminates the water flow interference problem caused by the fixed nozzle layout, significantly improving cooling uniformity and efficiency. It flexibly adapts to the cooling needs of different wire rods, improving product quality and production efficiency. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of a cooling device for hot-rolled wire rod according to the present invention.
[0014] Figure 2 This is a partial three-dimensional structural diagram of a cooling device for hot-rolled wire rod according to the present invention.
[0015] Figure 3 This is a partial cross-sectional view of the cooling device for hot-rolled wire rod described in this utility model.
[0016] In the diagram: 1. Support frame; 2. Passing seat; 3. Adjusting track; 4. Adjusting seat; 5. Water supply pipe; 6. Diverter seat; 7. Diverter pipe; 8. Nozzle; 9. Adjusting gear ring; 10. Connecting joint; 11. Main joint; 12. Adjusting gear; 13. Output shaft; 14. Adjusting assembly; 141. Adjusting knob; 142. Adjusting worm gear; 143. Adjusting worm wheel. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-3 This utility model provides an implementation scheme: At present, the way to deal with uneven cooling of hot-rolled steel is to increase the number of cooling nozzles 8 so that the cooling nozzles 8 surround the hot-rolled wire. However, the arrangement of the cooling nozzles 8 is usually a fixed structure, and the position cannot be adjusted according to the water flow spray fan of the cooling nozzles 8, which leads to mutual interference of some water flows and a reduction in cooling effect.
[0019] To address the aforementioned issues, this application discloses a cooling device for hot-rolled wire rod, comprising a support frame 1. The support frame 1 is a rectangular frame structure that provides a stable support platform for the entire device. A pass seat 2 is installed on the top of the support frame 1. The pass seat 2 is separately connected to the support frame 1 to facilitate the assembly, disassembly, and maintenance of the device. A partially annular adjustment track 3 is provided on the pass seat 2 to precisely guide the movement path of the adjustment seat 4. Several adjustment seats 4 are installed on the adjustment track 3 for mounting nozzles 8 and enabling them to move flexibly along the track to adjust their positions.
[0020] A circulating cooling device is provided on the pass seat 2. The circulating cooling device includes a water supply pipe 5, which is installed on one side of the pass seat 2 to introduce cooling water into the system. A diverter seat 6 is provided on the pass seat 2 to receive the cooling water from the water supply pipe 5 and distribute it. Several diverter pipes 7 extend from the diverter seat 6 to deliver the distributed cooling water to each nozzle 8. A nozzle 8 is provided on the adjusting seat 4. The nozzle 8 faces the axis of the pass seat 2 to ensure that the cooling water can be accurately sprayed onto the surface of the hot-rolled wire for cooling. The nozzle 8 is connected to the diverter pipes 7 and receives the water flow delivered by the diverter pipes 7.
[0021] An adjusting gear ring 9 is provided on the adjusting track 3 as a fixed reference ring for adjusting the movement. An adjusting gear 12 is provided on the adjusting seat 4 and meshes with the adjusting gear ring 9. When the adjusting gear 12 rotates, the meshing action of the gear and the gear ring drives the entire adjusting seat 4 to slide circumferentially along the adjusting track 3, thereby changing the installation position of the nozzle 8. An output shaft 13 is axially connected to the adjusting gear 12. The output shaft 13 is movably mounted in the adjusting seat 4 and is used to transmit rotational power. An adjusting component 14 is movably mounted on the adjusting seat 4 and connected to the output shaft 13. By operating the adjusting component 14, the output shaft 13 and the adjusting gear 12 can be driven to rotate, thereby achieving precise control of the position of the nozzle 8.
[0022] As a preferred embodiment, at least two pairs of fixing holes are provided on both sides of the bottom of the base 2. Two pairs of tie bolts are installed in the two pairs of fixing holes to connect with the support frame 1. A through hole is opened in the center of the base 2. The tie bolts of a hot-rolled wire cooling device pass through the fixing holes to firmly fix the base 2 to the support frame 1, ensuring the overall stable and reliable operation of the device. At the same time, the central through hole provides a smooth passage for the hot-rolled wire.
[0023] As a preferred embodiment, furthermore, several pairs of connecting joints 10 are arranged side by side on both sides of the distribution seat 6. The connecting joints 10 are connected to the ends of the distribution pipes 7, and a main connector 11 is provided at the tail end of the distribution seat 6 to connect to the water supply pipe 5. The parallel arrangement of the connecting joints 10 in a cooling device for hot-rolled wire facilitates the quick connection and disassembly of the distribution pipes 7, simplifying pipeline maintenance. The main connector 11 enables efficient connection between the distribution seat 6 and the water supply pipe 5.
[0024] As a preferred option, the cross-section of the adjusting track 3 is T-shaped, and one side of the adjusting seat 4 is partially embedded in the adjusting track 3. This T-shaped track cross-section and the partially embedded adjusting seat 4 provide stable support and precise guidance for the adjusting seat 4, effectively preventing it from shaking or derailing during movement, and ensuring smooth and precise adjustment of the nozzle 8 position.
[0025] As a preferred embodiment, the adjustment assembly 14 further includes an adjustment knob 141, which is movably mounted on the adjustment seat 4. An adjustment worm gear 142 is connected to the bottom of the adjustment knob 141. An adjustment worm wheel 143 is coaxially arranged on one side of the adjustment gear 12. The adjustment worm wheel 143 meshes with the adjustment worm gear 142. When the adjustment knob 141 is rotated, the adjustment worm gear 142 rotates, and the adjustment worm gear 142 drives the meshing adjustment worm wheel 143 to rotate, which in turn drives the coaxial adjustment gear 12 to rotate. This worm gear transmission method provides deceleration and force amplification and self-locking functions, enabling the operator to make fine adjustments to the position of the nozzle 8 and ensure that the position is stable and does not deviate after adjustment.
[0026] Workflow Summary: A cooling device for hot-rolled wire rod continuously passes through the through hole in the center of the seat 2. Cooling water enters through the water supply pipe 5 and the main connector 11 of the distribution seat 6, and is distributed to each distribution pipe 7 through the connecting connector 10. Finally, it is sprayed onto the wire rod by the nozzles 8. The operator rotates the adjustment knob 141 on the specific adjustment seat 4 as needed. The knob drives the adjustment worm 142 to rotate, which in turn drives the adjustment worm wheel 143 to rotate. The adjustment worm wheel 143 is coaxial with the adjustment gear 12, thus driving the adjustment gear 12 to rotate. The rotating adjustment gear 12 meshes with the adjustment gear ring 9 fixed on the adjustment track 3, driving the entire adjustment seat 4 to slide circumferentially along the T-shaped section of the adjustment track 3. The adjustment seat 4 drives the nozzles 8 on it to move, thereby independently and precisely adjusting the circumferential position of each nozzle 8 relative to the wire rod. With slight radial changes, the water jet fan of each nozzle 8 is optimized, avoiding mutual interference of water flow, and achieving a uniform, efficient and customizable cooling effect. The self-locking characteristics of the worm wheel and worm ensure that the adjusted position is stable and reliable.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cooling device for hot-rolled wire, comprising a support frame (1) which is a rectangular structure frame, a passing seat (2) is installed on the top of the support frame (1), and the passing seat (2) is connected with the support frame (1) in a separate mode, characterized in that, The pass seat (2) is provided with a partially annular adjustment track (3), and several adjustment seats (4) are installed on the adjustment track (3); A water supply pipe (5) is provided on the pass seat (2), a diversion seat (6) is provided on the pass seat (2), a plurality of diversion pipes (7) extend from the diversion seat (6), a nozzle (8) is provided on the adjusting seat (4), the nozzle (8) faces the axis of the pass seat (2), and the nozzle (8) is connected to the diversion pipe (7); An adjusting gear ring (9) is provided on the adjusting track (3), and an adjusting gear (12) is provided on the adjusting seat (4) to mesh with the adjusting gear ring (9). An output shaft (13) is axially connected to the adjusting gear (12), and the output shaft (13) is movably assembled in the adjusting seat (4). An adjusting component (14) is movably installed on the adjusting seat (4) and connected to the output shaft (13).
2. The cooling device for hot-rolled wire rod according to claim 1, characterized in that, At least two pairs of fixing holes are provided on both sides of the bottom of the pass seat (2), and two pairs of tie bolts are provided in the two pairs of fixing holes to connect with the support frame (1). A through hole is provided in the center of the pass seat (2).
3. The cooling device for hot-rolled wire rod according to claim 2, characterized in that, Several pairs of connecting joints (10) are arranged side by side on both sides of the diversion seat (6). The connecting joints (10) are connected to the pipe end of the diversion pipe (7). The tail end of the diversion seat (6) is provided with a main joint (11) which is connected to the water supply pipe (5).
4. A cooling device for hot-rolled wire rod according to claim 3, characterized in that, The cross-section of the adjustment track (3) is a T-shaped structure, and one side of the adjustment seat (4) is partially embedded in the adjustment track (3).
5. A cooling device for hot-rolled wire rod according to claim 4, characterized in that, The adjustment assembly (14) includes an adjustment knob (141), which is movably mounted on the adjustment seat (4). An adjustment worm (142) is connected to the bottom of the adjustment knob (141). An adjustment worm wheel (143) is coaxially arranged on one side of the adjustment gear (12), and the adjustment worm wheel (143) meshes with the adjustment worm (142).