A vehicle torsion beam deformation correction device
Patent Information
- Application Number
- CN202521763065.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-18
AI Technical Summary
此类方法不仅效率低、精度差,还可能因施力不当导致二次损伤
[0015] This invention uses a first and a second fixing frame to fix the torsion beam at both ends, and combines a transmission mechanism to apply a directional force, which can effectively correct the bending and twisting deformation of the torsion beam and restore its geometric shape. Compared with traditional manual hammering or pry bar correction, this solution changes the relative position of the first and second fixing frames through the transmission mechanism, thereby correcting the torsion beam, reducing the skill requirements of the operator and reducing secondary damage caused by human error.
Smart Images

Figure CN224763958U_ABST
Abstract
Description
Technical Field
[0001] This utility model particularly relates to a device for correcting the deformation of an automotive torsion beam. Background Technology
[0002] In common automotive rear axle structures, the torsion beam serves as a monolithic support frame, with half-shafts connected to both ends. These half-shafts are then connected to the differential and wheel hubs via universal joints, transmitting power and supporting the wheels. Because the torsion beam bears complex loads during vehicle operation, prolonged use or external impacts (such as bumps, bottoming out, welding deformation, etc.) can cause it to bend, twist, or shift in its installation position, affecting the alignment accuracy between the half-shafts, differential, and wheel hubs. This deviation can lead to vehicle vibration, uneven tire wear, abnormal bearing wear, and even transmission system malfunctions. Currently, correcting torsion beam deformation mainly relies on manual experience, such as using pry bars, hydraulic jacks, or manually tapping after heating with a flame. These methods are not only inefficient and inaccurate but can also cause secondary damage due to improper force application. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a deformation correction device for an automotive torsion beam.
[0004] To solve the aforementioned technical problems, this utility model adopts the following technical solution:
[0005] A torsion beam deformation correction device for automobiles includes a first fixing frame and a second fixing frame for fixing the two ends of the torsion beam respectively.
[0006] A transmission mechanism is connected between the first fixed frame and the second fixed frame, and is used to drive the first fixed frame and the second fixed frame to generate relative displacement;
[0007] The transmission mechanism can apply tension or thrust to change the relative position of the first fixed frame and the second fixed frame, thereby causing the torsion beam to bend and deform.
[0008] Preferably, the transmission mechanism is a hydraulic cylinder, the cylinder body of which is fixed on the second fixed frame, and the piston end acts on the first fixed frame, applying a thrust to the first fixed frame through the piston end.
[0009] Preferably, the transmission mechanism is an electric hoist, with both ends of the electric hoist fixed on a first fixed frame and a second fixed frame, respectively, and the electric hoist drives the first fixed frame and the second fixed frame to move relative to each other.
[0010] Preferably, the first fixed frame is provided with a traction connection part for attaching the moving end of the electric hoist, and the second fixed frame is provided with a suspension part for attaching the fixed end of the electric hoist.
[0011] Preferably, the first fixing frame includes a first main frame, a first upper pressure plate, a first lower pressure plate, and a first locking assembly. The first lower pressure plate is disposed on the first main frame, and the first locking assembly passes through the first upper pressure plate and the first lower pressure plate. The first upper pressure plate, the first lower pressure plate, and the first main frame together form a torsion beam clamping space, and the torsion beam is fixed by the first locking assembly.
[0012] Preferably, the second fixing frame includes a second main frame, a second upper pressure plate, a second lower pressure plate, and a second locking assembly. The second lower pressure plate is disposed on the second main frame, and the second locking assembly passes through the second upper pressure plate and the second lower pressure plate. The second upper pressure plate, the second lower pressure plate, and the second main frame together form a torsion beam clamping space, and the torsion beam is fixed by the second locking assembly.
[0013] Preferably, the first fixing frame is provided with a force transmission area for receiving and transmitting the force applied by the piston end.
[0014] The beneficial effects of this utility model are:
[0015] This invention uses a first and a second fixing frame to fix the torsion beam at both ends, and combines a transmission mechanism to apply a directional force, which can effectively correct the bending and twisting deformation of the torsion beam and restore its geometric shape. Compared with traditional manual hammering or pry bar correction, this solution changes the relative position of the first and second fixing frames through the transmission mechanism, thereby correcting the torsion beam, reducing the skill requirements of the operator and reducing secondary damage caused by human error. Attached Figure Description
[0016] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0017] Figure 1 This is a structural schematic diagram of Embodiment 1 of this application. Figure 1 ;
[0018] Figure 2 This is a structural schematic diagram of Embodiment 1 of this application. Figure 2 ;
[0019] Figure 3 This is a structural schematic diagram of Embodiment 2 of this application. Figure 1 ;
[0020] Figure 4 This is a structural schematic diagram of Embodiment 2 of this application. Figure 2 ;
[0021] Figure 5 This is a schematic diagram of the structure of the first fixing frame in this application;
[0022] Figure 6 These are application scenario diagrams for Embodiments 1 and 2 of this application. Detailed Implementation
[0023] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.
[0024] The orientation shown in the accompanying drawings should not be construed as limiting the specific protection scope of this utility model, but is only for reference and understanding of preferred embodiments. The product components shown in the drawings can be changed in position, increased in number, or simplified in structure.
[0025] The “connection” described in the specification and the “connection” relationship between the components shown in the accompanying drawings can be understood as a fixed connection, a detachable connection, or a connection that forms an integral unit; it can be a direct connection or a connection through an intermediate medium. Those skilled in the art can understand the connection relationship according to the specific circumstances and can derive different implementation methods such as screwing, riveting, soldering, snap-fitting, or embedding to suitably replace it.
[0026] The directional terms such as up, down, left, right, top, and bottom mentioned in the instruction manual and the directions shown in the attached drawings indicate that the components can directly contact each other or contact each other through other features; for example, "up" can mean directly above or diagonally above, or it simply means above other objects; other directions can be understood by analogy.
[0027] The materials used to manufacture solid-shaped parts as shown in the specification and drawings may be metallic, non-metallic, or other synthetic materials. The machining processes used for solid-shaped parts may include stamping, forging, casting, wire cutting, laser cutting, injection molding, CNC milling, 3D printing, machining, etc. Those skilled in the art may adapt or combine the above materials and manufacturing processes according to different processing conditions, costs, and precision requirements.
[0028] A torsion beam deformation correction device for automobiles includes a first fixing frame 1 and a second fixing frame 2, which are used to fix the two ends of the torsion beam 1-1 respectively.
[0029] A transmission mechanism is connected between the first fixed frame 1 and the second fixed frame 2, and is used to drive the first fixed frame 1 and the second fixed frame 2 to generate relative displacement;
[0030] The transmission mechanism can apply tension or thrust to change the relative position of the first fixed frame 1 and the second fixed frame 2, thereby causing the torsion beam 1-1 to bend and deform.
[0031] Furthermore, the transmission mechanism is a hydraulic cylinder 31, whose cylinder body 311 is fixed on the second fixed frame 2, and the piston end 312 acts on the first fixed frame 1, applying a thrust to the first fixed frame 1 through the piston end 312.
[0032] Furthermore, the transmission mechanism is an electric hoist 41, with both ends of the electric hoist 41 fixed on the first fixed frame 1 and the second fixed frame 2 respectively. The electric hoist 41 drives the first fixed frame 1 and the second fixed frame 2 to move relative to each other.
[0033] Furthermore, the first fixed frame 1 is provided with a traction connection part 411 for attaching to the moving end of the electric hoist 41, and the second fixed frame 2 is provided with a suspension part 412 for attaching to the fixed end of the electric hoist 41.
[0034] Furthermore, the first fixing frame 1 includes a first main frame 11, a first upper pressure plate 12, a first lower pressure plate 13, and a first locking assembly 14. The first lower pressure plate 13 is disposed on the first main frame 11, and the first locking assembly 14 passes through the first upper pressure plate 12 and the first lower pressure plate 13. The first upper pressure plate 12, the first lower pressure plate 13, and the first main frame 11 together form a clamping space for the torsion beam 1-1, and the torsion beam 1-1 is fixed by the first locking assembly 14.
[0035] Furthermore, the second fixing frame 2 includes a second main frame 21, a second upper pressure plate 22, a second lower pressure plate 23, and a second locking assembly 24. The second lower pressure plate 23 is disposed on the second main frame 21, and the second locking assembly 24 passes through the second upper pressure plate 22 and the second lower pressure plate 23. The second upper pressure plate 22, the second lower pressure plate 23, and the second main frame 21 together form a clamping space for the torsion beam 1-1, and the torsion beam 1-1 is fixed by the second locking assembly 24.
[0036] Furthermore, the first fixing frame 1 is provided with a force transmission area 10 for receiving and transmitting the force applied by the piston end 312.
[0037] The working principle of this utility model is as follows:
[0038] As an example of embodiment 1, the transmission mechanism is illustrated using an electric hoist 41 as an example to illustrate the design concept of this application. The first fixed frame 1 and the second fixed frame 2 are respectively fixed to both ends of the torsion beam 1-1, such as... Figure 1-2As shown, the fixed end of the electric hoist 41 is hung on the hanging part 412 on the second fixing frame 2, and the movable end of the electric hoist 41 is hung on the traction connection part 411 on the first fixing frame 1. The electric hoist 41 is started, and its movable end winds the chain, so that the first fixing frame 1 is displaced toward the second fixing frame 2 by the traction force transmitted through the chain; the relative displacement between the first fixing frame 1 and the second fixing frame 2 forces the torsion beam 1-1 to deform so as to realize correction, as Figure 1 shown, which is a schematic diagram of the deformed state of the torsion beam 1-1, Figure 1 is a schematic diagram of the state of the torsion beam 1-1 after being corrected by embodiment 1 of the present application.
[0039] As embodiment 2, the transmission mechanism takes the hydraulic cylinder 31 as an example to illustrate the design concept of the present application. The first fixing frame 1 and the second fixing frame 2 are respectively fixed at both ends of the torsion beam 1-1, as Figure 3 shown, the cylinder body 311 is fixed on the second fixing frame 2, and the piston end 312 acts on the first fixing frame 1. The hydraulic cylinder 31 is started, and a thrust is applied to the first fixing frame 1 through the piston end 312, so that the first fixing frame 1 and the second fixing frame 2 generate relative displacement, and the relative displacement deforms the torsion beam 1-1 to realize correction. As Figure 3 shown, which is a schematic diagram of the deformed state of the torsion beam 1-1, Figure 3 is a schematic diagram of the state of the torsion beam 1-1 after being corrected by embodiment 2 of the present application. Regarding the application scenarios of embodiment 1 and embodiment 2, as Figure 6 shown, the wheel inclination angle is observed from the perspective directly in front of the vehicle; when A>B, the scheme of embodiment 2 is used for adjustment; when A<B, the scheme of embodiment 1 is used for adjustment.
[0040] Based on the above technical solution, as Figure 5 shown, the first fixing frame 1 of the present application can be provided with a first main body frame 11, a first upper pressure plate 12, a first lower pressure plate 13 and a first locking assembly 14; during installation, the torsion beam 1-1 is placed between the first upper pressure plate 12 and the first lower pressure plate 13, and then the first upper pressure plate 12 and the first lower pressure plate 13 are connected by the first locking assembly 14, that is, the first upper pressure plate 12, the first lower pressure plate 13 and the first locking assembly 14 together enclose a space for clamping and fixing one end of the torsion beam 1-1.
[0041] Based on the above technical solution, as Figure 3As shown, the structure of the second fixing frame 2 can refer to that of the first fixing frame 1. The second fixing frame 2 of this application can be configured as a second main frame 21, a second upper pressure plate 22, a second lower pressure plate 23, and a second locking assembly 24. During installation, the torsion beam 1-1 is first placed between the second upper pressure plate 22 and the second lower pressure plate 23, and then the second upper pressure plate 22 and the second lower pressure plate 23 are connected by the second locking assembly 24. That is, the second upper pressure plate 22, the second lower pressure plate 23, and the second locking assembly 24 together form a space for clamping and fixing the other end of the torsion beam 1-1.
[0042] Based on the above technical solution, this application also provides a force transmission area 10 on the first fixed frame 1 for the piston end 312 to act and cooperate. The force transmission area 10 is used to receive and transmit the force applied by the piston end 312. That is, when the piston end 312 acts on the force transmission area 10 on the first fixed frame 1, it transmits the force to the first fixed frame 1, and then the first fixed frame 1 drives the torsion beam 1-1 to deform to achieve correction.
[0043] This invention uses a first fixing frame 1 and a second fixing frame 2 to fix the torsion beam 1-1 at both ends, and combines a transmission mechanism to apply a directional force, which can effectively correct the bending and twisting deformation of the torsion beam 1-1 and restore its geometric shape. Compared with traditional manual hammering or pry bar correction, this solution changes the relative position of the first fixing frame 1 and the second fixing frame 2 through the transmission mechanism, thereby realizing the correction of the torsion beam, reducing the skill requirements of the operator and reducing secondary damage caused by human error.
[0044] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.
Claims
1. A deformation correction device for an automotive torsion beam, characterized in that, It includes a first fixing frame (1) and a second fixing frame (2) for fixing the two ends of the torsion beam (1-1) respectively; The transmission mechanism is connected between the first fixed frame (1) and the second fixed frame (2) and is used to drive the first fixed frame (1) and the second fixed frame (2) to generate relative displacement. The transmission mechanism can apply tension or thrust to change the relative position of the first fixed frame (1) and the second fixed frame (2), thereby causing the torsion beam (1-1) to bend and deform.
2. The automotive torsion beam deformation correction device according to claim 1, characterized in that, The transmission mechanism is a hydraulic cylinder (31), whose cylinder body (311) is fixed on the second fixed frame (2), and the piston end (312) acts on the first fixed frame (1), and applies a thrust to the first fixed frame (1) through the piston end (312).
3. The automotive torsion beam deformation correction device according to claim 1, characterized in that, The transmission mechanism is an electric hoist (41). The two ends of the electric hoist (41) are fixed on the first fixed frame (1) and the second fixed frame (2) respectively. The electric hoist (41) drives the first fixed frame (1) and the second fixed frame (2) to move relative to each other.
4. The automotive torsion beam deformation correction device according to claim 3, characterized in that, The first fixed frame (1) is provided with a traction connection part (411) for attaching to the moving end of the electric hoist (41), and the second fixed frame (2) is provided with a suspension part (412) for attaching to the fixed end of the electric hoist (41).
5. The automotive torsion beam deformation correction device according to claim 1, characterized in that, The first fixing frame (1) includes a first main frame (11), a first upper pressure plate (12), a first lower pressure plate (13) and a first locking assembly (14). The first lower pressure plate (13) is disposed on the first main frame (11), and the first locking assembly (14) passes between the first upper pressure plate (12) and the first lower pressure plate (13). The first upper pressure plate (12), the first lower pressure plate (13) and the first main frame (11) together form a clamping space for the torsion beam (1-1) and the torsion beam (1-1) is fixed by the first locking assembly (14).
6. The automotive torsion beam deformation correction device according to claim 1, characterized in that, The second fixing frame (2) includes a second main frame (21), a second upper pressure plate (22), a second lower pressure plate (23), and a second locking assembly (24). The second lower pressure plate (23) is disposed on the second main frame (21), and the second locking assembly (24) passes through the second upper pressure plate (22) and the second lower pressure plate (23). The second upper pressure plate (22), the second lower pressure plate (23), and the second main frame (21) together form a clamping space for the torsion beam (1-1) and the torsion beam (1-1) is fixed by the second locking assembly (24).
7. The automotive torsion beam deformation correction device according to claim 2, characterized in that, The first fixed frame (1) is provided with a force transmission area (10) for receiving and transmitting the force applied by the piston end (312).