A continuous chip removal mechanism for a conductor bar punch

Abstract

The utility model relates to a conductive row punching technology field especially a conductive row punching continuous chip removal mechanism, the utility model has the advantages of: through air compressor pump injects air to air compression tank, makes air compression pressurization, under the impetus of air pressure, can make conical sealing plug press tightly flow guide cone surface, and then seals exhaust nozzle top, like this closes airflow discharge before punching, realizes pressurization, then can make the top head push up when the cutter body punches open copper row, makes conical sealing plug push open upward, thereby makes high pressure airflow rush out, makes the fragment that was washed down is impacted downward by high pressure airflow, makes fragment blow out downward from punch row material hole inside, need not cutter body to pass through row material hole completely, need not increase punch stroke of cutter body, reduces abrasion, high pressure airflow can wash out fragment quickly, prevents clamping gap, improves punch row material effect, through row material slope board can make the fragment that washes down concentrates to one side sliding and slides down, the convenient fragment concentration collection.

Description

Technical Field

[0001] This utility model relates to the field of conductive busbar drilling technology, and in particular to a continuous chip removal mechanism for conductive busbar drilling. Background Technology

[0002] In the field of electrical equipment manufacturing, busbars, as key conductive components, have a direct impact on the stability and safety of electrical systems due to their processing quality. Drilling is an essential step in the production and processing of busbars. However, drilling generates a large amount of metal debris. If this debris is not removed in time, it will not only adhere to the surface of the busbar, affecting subsequent processing accuracy and product quality, but may also enter the transmission components of the processing equipment, accelerating equipment wear and even causing equipment failure.

[0003] Current conductive busbar punching equipment mostly relies on a punching tool to push into the discharge hole and push the waste material out from the bottom of the discharge hole to achieve material discharge. This structure requires a long punching rod and a long sliding distance in the mold hole, resulting in greater wear. Moreover, after insertion, debris is easily caught in the gap between the punching tool post and the inner wall of the mold hole, causing damage to the mold and the tool. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a continuous chip removal mechanism for drilling conductive strips, which effectively solves the deficiencies of the prior art.

[0005] To achieve the above objectives, one embodiment of this utility model provides a continuous chip removal mechanism for drilling conductive strips, including a base. A support frame is fixedly connected to the top surface of the base. A hydraulic push rod is fixedly connected to the center of the top surface of the support frame. A punching die is fixedly connected to the middle of the top surface of the base. A plurality of punching discharge holes are opened in the middle of the top surface of the punching die. A punching tool holder is fixedly connected to the telescopic end of the hydraulic push rod. An L-shaped air passage is opened on the side and bottom surface of the punching tool holder. A plurality of punching tool assemblies are fixedly connected to the middle of the bottom surface of the punching tool holder. The plurality of punching tool assemblies are respectively connected to the bottom of the plurality of L-shaped air passages. A connecting pipe is fixedly connected to the end of each of the plurality of L-shaped air passages away from the punching tool assembly. The top ends of the plurality of connecting pipes are fixedly connected to... An air compressor tank is provided, and several connecting pipes are connected to the interior of the air compressor tank. An air compressor pump is fixedly connected to one edge of the top surface of the support frame. A telescopic hose is fixedly connected to the output end of the air compressor pump. The output end of the telescopic hose is fixedly connected to and communicates with the input end of the air compressor tank. Several punching tool assemblies include a tool body. A vent hole is provided on the inner wall of the tool body. An exhaust nozzle is provided at the center of the bottom end of the tool body. The exhaust nozzle communicates with the vent hole on the inner wall of the tool body. A guide cone is provided at the connection between the exhaust nozzle and the inner wall of the tool body. A positioning plate is fixedly connected to one side of the bottom of the inner wall of the tool body. A guide rod is slidably connected to the center of the positioning plate. A conical sealing plug is fixedly connected to the bottom end of the guide rod. A top head is fixedly connected to the center of the bottom end of the conical sealing plug.

[0006] Preferably, in any of the above embodiments, a through hole is provided at the center of the top of the machine base, the through hole corresponds to the position of a plurality of punched discharge holes, and a discharge ramp is fixedly connected to the bottom of the inner wall of the machine base, the discharge ramp being inclined downward.

[0007] The technical effect achieved by adopting the above solution is that the discharge ramp can concentrate the washed-down debris and slide it to one side, which facilitates the collection of debris.

[0008] Preferably, in any of the above embodiments, a copper busbar positioning groove is provided at the center of the top surface of the punching die, and a plurality of punching discharge holes are provided in the middle of the inner wall of the copper busbar positioning groove. A guide hole is provided at the center of the bottom of both sides of the support frame, and two guide holes correspond to the two ends of the copper busbar positioning groove respectively. Guide rollers are rotatably connected to the top and bottom of the inner wall of the two guide holes.

[0009] The technical effect achieved by adopting the above solution is that the copper busbar is easily guided to slide onto the inner wall of the copper busbar positioning groove through the guide hole and guide roller, which facilitates the insertion of the copper busbar.

[0010] Preferably, in any of the above embodiments, guide posts are fixedly connected to the middle of both sides of the top surface of the punching tool holder, both guide posts penetrate through the top surface of the support frame and are slidably connected to the support frame, and the length of both guide posts is greater than the extension stroke of the hydraulic push rod.

[0011] The technical effect achieved by adopting the above solution is that the sliding of the two guide posts can prevent the unbalanced force on both sides of the punching tool holder.

[0012] Preferably, in any of the above schemes, the width of the two guide holes is greater than the width of the copper busbar positioning groove, and the top position of the guide roller at the bottom of the inner wall of the guide hole corresponds to the position of the bottom surface of the inner wall of the copper busbar positioning groove.

[0013] The technical effect achieved by adopting the above solution is that the copper busbar that can be placed in the positioning groove can pass through the guide hole and enter the positioning groove, which facilitates feeding.

[0014] Preferably, in any of the above embodiments, the diameter of the top head is smaller than the diameter of the exhaust nozzle, the bottom end of the top head protrudes beyond the bottom end of the cutter body, the conical sealing plug can fully fit and seal with the guide cone surface, a counterweight is fixedly connected to the top of the guide rod, the positions of the plurality of punching tool assemblies correspond to the positions of the plurality of punching discharge holes, the cutter bodies of the plurality of punching tool assemblies are clearance-fitted with the punching discharge holes, and the top diameter of the conical sealing plug is smaller than the diameter of the through hole in the inner wall of the cutter body.

[0015] The technical effect achieved by adopting the above solution is that a gap is left between the edge of the conical sealing plug and the inner wall of the blade body, allowing airflow to pass through.

[0016] This utility model has the following advantages:

[0017] 1. This continuous chip removal mechanism for punching conductive busbars injects air into an air compressor tank via an air compressor pump, compressing and pressurizing the air. Under the pressure of the air, the conical sealing plug presses against the guide cone surface, thereby sealing the top of the exhaust nozzle. This seals the airflow before punching, achieving pressurization. When the cutter body punches open the copper busbar, the top head pushes upward, causing the conical sealing plug to open upward, allowing the high-pressure airflow to rush out. The high-pressure airflow impacts the dislodged chips downward, causing the chips to be blown downward from inside the punching discharge hole. This eliminates the need for the cutter body to completely pass through the discharge hole, reducing the need to increase the punching stroke of the cutter body and reducing wear. At the same time, the high-pressure airflow can quickly flush out the chips, preventing them from getting stuck in gaps and improving the punching discharge effect.

[0018] 2. The conductive strip drilling continuous chip removal mechanism can make the washed-down chips slide to one side through the discharge ramp plate, which facilitates the collection of chips. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a front view structural diagram of the present utility model;

[0021] Figure 3 This utility model Figure 2 Schematic diagram of the cross-sectional structure at point AA;

[0022] Figure 4 This is a schematic diagram of the punching tool assembly of this utility model.

[0023] In the diagram: 1-base, 2-through hole, 3-punching die, 4-copper busbar positioning groove, 5-punching discharge hole, 6-support frame, 7-hydraulic push rod, 8-guide column, 9-punching tool holder, 10-connecting pipe, 11-air compressor tank, 12-air compressor pump, 13-telescopic hose, 14-guide hole, 15-guide roller, 16-discharge ramp, 17-punching tool assembly, 171-tool body, 172-exhaust nozzle, 173-guide cone surface, 174-conical sealing plug, 175-top, 176-guide rod, 177-positioning plate, 178-counterweight, 18-L-air guide hole. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0025] like Figures 1 to 4As shown, a continuous chip removal mechanism for drilling conductive busbars includes a base 1. A support frame 6 is fixedly connected to the top surface of the base 1. A hydraulic push rod 7 is fixedly connected to the center of the top surface of the support frame 6. A punching die 3 is fixedly connected to the middle of the top surface of the base 1. A plurality of punching discharge holes 5 are opened in the middle of the top surface of the punching die 3. A punching tool holder 9 is fixedly connected to the telescopic end of the hydraulic push rod 7. L-shaped air passages 18 are opened on the side and bottom surfaces of the punching tool holder 9. A plurality of punching tool assemblies 17 are fixedly connected to the middle of the bottom surface of the punching tool holder 9. The plurality of punching tool assemblies 17 are respectively connected to the bottom of the plurality of L-shaped air passages 18. A connecting pipe 10 is fixedly connected to the end of each of the plurality of L-shaped air passages 18 away from the punching tool assembly 17. An air compression tank 11 is fixedly connected to the top of the plurality of connecting pipes 10. The plurality of connecting pipes 10 are all connected to the inner surface of the air compression tank 11. The support frame 6 is connected to an air compressor pump 12, which is fixedly connected to one side edge of the top surface. The output end of the air compressor pump 12 is fixedly connected to a telescopic hose 13, which is fixedly connected to and communicates with the input end of the air compressor tank 11. Several punching tool assemblies 17 include a tool body 171. The inner wall of the tool body 171 is provided with a vent hole. The bottom center of the tool body 171 is provided with an exhaust nozzle 172, which communicates with the vent hole in the inner wall of the tool body 171. A guide cone surface 173 is provided at the connection between the exhaust nozzle 172 and the inner wall of the tool body 171. A positioning plate 177 is fixedly connected to one side of the bottom of the inner wall of the tool body 171. A guide rod 176 is slidably connected to the center of the positioning plate 177. A conical sealing plug 174 is fixedly connected to the bottom end of the guide rod 176. A top head 175 is fixedly connected to the center of the bottom end of the conical sealing plug 174.

[0026] As an optional technical solution of this utility model, a through hole 2 is provided at the center of the top of the base 1. The through hole 2 corresponds to the position of several punched discharge holes 5. A discharge ramp 16 is fixedly connected to the bottom of the inner wall of the base 1. The discharge ramp 16 is inclined downward. The discharge ramp 16 can make the blown debris concentrated and slide to one side, which is convenient for the concentrated collection of debris.

[0027] As an optional technical solution of this utility model, a copper busbar positioning groove 4 is provided at the center of the top surface of the punching die 3, and a number of punching discharge holes 5 are provided in the middle of the inner wall of the copper busbar positioning groove 4. A guide hole 14 is provided at the center of the bottom of both sides of the support frame 6. The two guide holes 14 correspond to the two ends of the copper busbar positioning groove 4 respectively. The top and bottom of the inner wall of the two guide holes 14 are rotatably connected to guide rollers 15. Through the guidance of the guide holes 14 and the guide rollers 15, the copper busbar is easily guided to slide to the inner wall of the copper busbar positioning groove 4, which facilitates the insertion of the copper busbar.

[0028] As an optional technical solution of this utility model, guide posts 8 are fixedly connected to the middle of both sides of the top surface of the punching tool holder 9. Both guide posts 8 penetrate through the top surface of the support frame 6 and are slidably connected to the support frame 6. The length of both guide posts 8 is greater than the extension stroke of the hydraulic push rod 7. By guiding the sliding through the two guide posts 8, the unbalanced force on both sides of the punching tool holder 9 can be prevented.

[0029] As an optional technical solution of this utility model, the width of the two guide holes 14 is greater than the width of the copper busbar positioning groove 4. The top position of the guide roller 15 at the bottom of the inner wall of the guide hole 14 corresponds to the position of the bottom surface of the inner wall of the copper busbar positioning groove 4, so that the copper busbar that can be placed in the inner wall of the copper busbar positioning groove 4 can pass through the guide hole 14 and enter the copper busbar positioning groove 4, which facilitates feeding.

[0030] As an optional technical solution of this utility model, the diameter of the top head 175 is smaller than the diameter of the exhaust nozzle 172, the bottom end of the top head 175 protrudes from the bottom end of the blade body 171, the conical sealing plug 174 can fully fit and seal with the guide cone surface 173, the top end of the guide rod 176 is fixedly connected to a counterweight 178, a plurality of punching tool assemblies 17 are respectively positioned corresponding to a plurality of punching discharge holes 5, the blade body 171 of the plurality of punching tool assemblies 17 is clearance-fitted with the punching discharge hole 5, and the top diameter of the conical sealing plug 174 is smaller than the diameter of the through hole in the inner wall of the blade body 171.

[0031] The following steps are required when using this conductive busbar drilling and continuous chip removal mechanism:

[0032] 1) Air is injected into the air compression tank 11 by the air compressor pump 12, which compresses and pressurizes the air. Under the pressure of the air, the conical sealing plug 174 can press against the guide cone surface 173, thereby sealing the top of the exhaust nozzle 172.

[0033] 2) Then the copper busbar is inserted into the top surface of the punching die 3, and the punching tool holder 9 is pushed down by the hydraulic push rod 7, so that the punching tool assembly 17 punches holes on the copper busbar downwards, and the punching fragments are guided into the punching discharge hole 5.

[0034] 3) When the cutter body 171 punches open the copper busbar, the top head 175 can be pushed upward, which pushes the conical sealing plug 174 upward, thereby allowing the high-pressure airflow to rush out, and the debris that is knocked off is impacted downward by the high-pressure airflow, causing the debris to be blown downward from the inside of the punching discharge hole 5.

[0035] 4) The discharge ramp 16 can make the washed-down debris slide to one side, which facilitates the collection of debris.

[0036] In summary, this utility model injects air into the air compression tank 11 through the air compressor pump 12, thereby compressing and pressurizing the air. Under the pressure of the air, the conical sealing plug 174 can press against the guide cone surface 173, thus sealing the top of the exhaust nozzle 172. This seals the airflow before punching, achieving pressurization. Then, when the cutter body 171 punches open the copper busbar, the top head 175 can be pushed upward, causing the conical sealing plug 174 to be pushed upward, thereby allowing the high-pressure airflow to rush out. The debris that is knocked off is impacted downward by the high-pressure airflow, causing the debris to be blown downward from inside the punching discharge hole 5. The cutter body 171 does not need to completely pass through the discharge hole 5, and there is no need to increase the punching stroke of the cutter body 171, reducing wear. At the same time, the high-pressure airflow can quickly flush out the debris, preventing it from getting stuck in the gaps and improving the punching discharge effect. The discharge ramp plate 16 can make the knocked-off debris slide to one side, which is convenient for the concentrated collection of debris.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punch and continuous chip removal mechanism for an electrically conductive bus bar, characterized by: The machine includes a base, a support frame is fixedly connected to the top surface of the base, a hydraulic push rod is fixedly connected to the center of the top surface of the support frame, a punching die is fixedly connected to the middle of the top surface of the base, a plurality of punching discharge holes are opened in the middle of the top surface of the punching die, a punching tool holder is fixedly connected to the telescopic end of the hydraulic push rod, and an L-shaped air guide hole is opened on the side and bottom surface of the punching tool holder. A plurality of punching tool assemblies are fixedly connected to the middle of the bottom surface of the punching tool holder. The plurality of punching tool assemblies are respectively connected to the bottom of a plurality of L-shaped air guide holes. A connecting pipe is fixedly connected to the end of each of the L-shaped air guide holes away from the punching tool assembly. An air compression tank is fixedly connected to the top of several connecting pipes, and the connecting pipes are all in communication with the interior of the air compression tank. An air compression pump is fixedly connected to one side edge of the top surface of the support frame. A telescopic hose is fixedly connected to the output end of the air compression pump, and the output end of the telescopic hose is fixedly connected to and in communication with the input end of the air compression tank. Each of the aforementioned punching tool assemblies includes a tool body, a vent hole on the inner wall of the tool body, an exhaust nozzle at the center of the bottom end of the tool body, the exhaust nozzle communicating with the vent hole on the inner wall of the tool body, a guide cone surface at the connection between the exhaust nozzle and the inner wall of the tool body, a positioning plate fixedly connected to one side of the bottom of the inner wall of the tool body, a guide rod slidably connected to the center of the positioning plate, a conical sealing plug fixedly connected to the bottom end of the guide rod, and a top head fixedly connected to the center of the bottom end of the conical sealing plug.

2. The conductive bar piercing continuous chip removal mechanism of claim 1, wherein: A through hole is provided at the center of the top of the machine base. The through hole corresponds to the position of several punched discharge holes. A discharge ramp is fixedly connected to the bottom of the inner wall of the machine base. The discharge ramp is inclined downward.

3. The conductive busbar drilling and continuous chip removal mechanism according to claim 2, characterized in that: A copper busbar positioning groove is provided at the center of the top surface of the punching die. Several punching discharge holes are provided in the middle of the inner wall of the copper busbar positioning groove. Guide holes are provided at the center of the bottom of both sides of the support frame. Two guide holes correspond to the two ends of the copper busbar positioning groove. Guide rollers are rotatably connected to the top and bottom of the inner wall of the two guide holes.

4. The conductive shedder piercing continuous chip removal mechanism of claim 3, wherein: Guide posts are fixedly connected to the middle of both sides of the top surface of the punching tool holder. Both guide posts extend through the top surface of the support frame and are slidably connected to the support frame. The length of both guide posts is greater than the extension stroke of the hydraulic push rod.

5. The conductive shedder piercing continuous chip removal mechanism of claim 4, wherein: The width of the two guide holes is greater than the width of the copper busbar positioning groove, and the top position of the guide roller at the bottom of the inner wall of the guide hole corresponds to the position of the bottom surface of the inner wall of the copper busbar positioning groove.

6. The electrically conductive strip piercing continuous chip removal mechanism of claim 1, wherein: The diameter of the top head is smaller than the diameter of the exhaust nozzle. The bottom end of the top head protrudes beyond the bottom end of the cutter body. The conical sealing plug can fully fit and seal with the guide cone surface. A counterweight is fixedly connected to the top of the guide rod. Several punching tool assemblies correspond to the positions of several punching discharge holes. The cutter bodies of several punching tool assemblies are clearance-fitted with the punching discharge holes. The top diameter of the conical sealing plug is smaller than the diameter of the through hole in the inner wall of the cutter body.

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