Wire screen dispersing mechanism
Patent Information
- Application Number
- CN202522003833.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-18
AI Technical Summary
上述现有技术通过实际的使用情况得知,目前市场上常见的线材屏蔽网打散机构在实际应用过程中仍然存在若干亟待改进的技术缺陷,具体而言,这类设备在完成屏蔽网的分离和打散工序时,普遍缺乏有效的限位装置和定位系统,这种设计上的不足导致屏蔽网在机械打散过程中无法保持稳定的位置状态,容易发生横向位移或纵向偏移,更为严重的是,由于缺乏必要的约束机制,屏蔽网在受到机械力作用时会产生不规则的扩散运动,甚至会出现部分网丝飞溅的现象,这种无序的运动状态不仅会降低打散作业的效率,还会直接影响最终的分离效果和产品质量,进而可能对后续的线材加工工序造成不利影响,此外,这种不稳定的工作状态还会增加设备的维护频率,缩短设备的使用寿命,为此我们根据实际的使用情况,对上述现有技术改进
本文中提出的线材屏蔽网打散机构,在进行线材屏蔽网打散处理的过程中,首先需要将特制的保护盖稳妥地安装在外壳体的顶部位置,这个保护盖具有双重功能:一方面能够有效保护操作人员的安全,防止工作人员在处理过程中受到伤害;另一方面可以阻挡部分可能飞溅甩出的网丝,避免这些细小金属丝对工作环境造成污染或安全隐患,与此同时,保护盖内腔左右两侧对称安装的电动伸缩杆开始工作,这些电动伸缩杆通过精确的伸缩运动,能够带动与之相连的限位板平稳地向线材屏蔽网方向移动,从而实现对线材屏蔽网的可靠夹持,为了确保夹持力度恰到好处,避免因夹持过紧而损坏线材屏蔽网,在限位板的内侧设置了多组滚珠槽结构,这些滚珠槽内安装有高精度的滚珠,通过滚珠的滚动作用,能够有效缓解夹持压力,防止出现夹持过紧的现象,此外,在限位板的外侧前端面匀设置了小型激振器,激振器在工作时会产生规律性的振动,这种振动通过限位板传递到被夹持的线材屏蔽网上,使线材屏蔽网产生持续的震动效果,这种震动作用能够显著提升线材屏蔽网的打散处理效果,确保处理后的线材屏蔽网达到理想的状态。
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Figure CN224764184U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of shielding mesh processing machinery, specifically a wire shielding mesh disintegration mechanism. Background Technology
[0002] A wire shielding mesh disintegration mechanism is a specialized mechanical device for processing wire shielding meshes. Its main function is to effectively separate and disintegrate tightly woven shielding meshes. This mechanism typically consists of core components such as a drive unit, a disintegration roller assembly, a guide device, and a control system. During operation, rotating disintegration rollers apply mechanical force to the shielding mesh, causing its fiber structure to disperse evenly. This mechanism is widely used in cable manufacturing, electronic equipment production, and other fields, significantly improving the processing efficiency and quality of shielding meshes. Depending on different process requirements, this mechanism can be equipped with various specifications of disintegration rollers, and the speed and pressure can be adjusted to adapt to the processing needs of shielding meshes of different materials and densities. Based on actual usage, the aforementioned existing technologies reveal several technical defects in commonly used wire shielding mesh dismantling mechanisms that urgently require improvement. Specifically, these devices generally lack effective limiting devices and positioning systems when performing the separation and dismantling of the shielding mesh. This design deficiency causes the shielding mesh to lose its stable position during mechanical dismantling, easily resulting in lateral or longitudinal displacement. More seriously, due to the lack of necessary constraint mechanisms, the shielding mesh exhibits irregular diffusion motion when subjected to mechanical forces, and may even experience some mesh wires scattering. This disordered movement not only reduces the efficiency of the dismantling operation but also directly affects the final separation effect and product quality, potentially adversely impacting subsequent wire processing steps. Furthermore, this unstable working state increases the equipment maintenance frequency and shortens its lifespan. Therefore, based on actual usage, we have proposed improvements to the aforementioned existing technologies. Utility Model Content
[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.
[0004] In view of the problems existing in the above and / or prior art, the present invention is proposed.
[0005] To achieve the above objectives, this utility model provides the following technical solution: The wire shielding mesh disintegration mechanism includes an outer shell and a protective cover; A reverse motor is located at the center of the bottom right side of the inner cavity of the outer shell. A motor shaft is located at the top of the reverse motor. The top of the motor shaft extends through the right side of the top of the outer shell. A cylinder is located at the top of the motor shaft. A forward motor is located at the center of the bottom left side of the inner cavity of the outer shell. A motor shaft is located at the top of the forward motor. The top of the motor shaft extends through the left side of the top of the outer shell. A cylinder is located at the top of the motor shaft. Hard brushes are evenly distributed on the outer circumference of both cylinders. The outer shell has a top cover and a protective cover. The protective cover has a longitudinal groove at the top center. Electric telescopic rods are installed at the top center of both sides of the inner cavity of the protective cover. Limiting plates are installed on the opposite sides of the electric telescopic rods. Small vibrators are installed on the outer front face of the limiting plates. Ball grooves are evenly arranged on the inner side of the limiting plates, and balls are installed in the ball grooves.
[0006] Furthermore: multiple sets of heat dissipation holes are provided on the left and right rear ends of the outer casing, and an inspection groove is provided at the bottom of the rear end of the outer casing. A matching cover plate is provided on the rear end of the inspection groove, and bolts are provided around the rear end of the cover plate to the rear end of the outer casing.
[0007] Furthermore: Connecting blocks are provided on the front and rear ends of the bottom of the left and right sides of the inner cavity of the protective cover, and a locking block is provided at the bottom of each connecting block. The top of the outer shell is provided with a locking groove that matches the locking block.
[0008] Furthermore, handles are provided in the center of both the left and right sides of the protective cover, and flexible rubber pads are glued to the bottom of the protective cover around its perimeter.
[0009] Furthermore, support legs are provided around the bottom of the outer casing, and the tops of the support legs are fixedly welded to the bottom of the outer casing.
[0010] Furthermore: the tops of motor shaft one and motor shaft two are set at the same height, and the forward motor and the reverse motor are symmetrically arranged.
[0011] Furthermore: the length of the groove from the inside to the outside is greater than the outer diameter of cylinder one, and cylinder one and cylinder two have the same dimensions.
[0012] Compared with the prior art, the beneficial effects of this utility model are: The wire shielding mesh dismantling mechanism proposed in this article requires, firstly, the secure installation of a specially designed protective cover on the top of the outer casing during the dismantling process. This cover serves a dual function: firstly, it effectively protects the operator's safety, preventing injury during the process; secondly, it blocks some of the mesh fibers that may fly out, preventing these small metal wires from polluting the working environment or posing safety hazards. Simultaneously, the symmetrically installed electric telescopic rods on both sides of the protective cover's inner cavity activate. These electric telescopic rods, through precise telescopic movements, drive the connected limiting plates to move smoothly towards the wire shielding mesh, thereby achieving the dismantling of the wire... To ensure reliable clamping of the shielding mesh and prevent damage due to excessive clamping, multiple sets of ball groove structures are installed on the inner side of the limiting plate. These ball grooves are equipped with high-precision balls, which effectively relieve clamping pressure and prevent excessive clamping through rolling action. In addition, small vibrators are evenly arranged on the outer front face of the limiting plate. When the vibrators are working, they generate regular vibrations, which are transmitted to the clamped wire shielding mesh through the limiting plate, causing the wire shielding mesh to produce a continuous vibration effect. This vibration effect can significantly improve the disintegration effect of the wire shielding mesh, ensuring that the processed wire shielding mesh reaches the ideal state.
[0013] Other features and advantages of this application will be set forth in the following description and will be apparent in part from the description or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings.
[0014] The technical solution of this application will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the outer shell of this utility model; Figure 3 This is a schematic diagram of the internal structure of the protective cover of this utility model.
[0017] In the diagram: 1. Outer shell; 2. Support leg; 3. Heat dissipation hole; 4. Reverse motor; 5. Motor shaft one; 6. Cylinder one; 7. Forward motor; 8. Motor shaft two; 9. Cylinder two; 10. Hard brush; 11. Protective cover; 12. Handle; 13. Slot; 14. Connecting block; 15. Locking block; 16. Electric telescopic rod; 17. Limiting plate; 18. Small vibrator; 19. Ball groove; 20. Ball. Detailed Implementation
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0021] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0022] Example 1:
[0023] Please see Figure 1-3 This utility model provides a technical solution: a wire shielding mesh disintegration mechanism, including an outer shell 1 and a protective cover 11; A reverse motor 4 is located at the center of the bottom right side of the inner cavity of the outer shell 1. A motor shaft 5 is located on the top of the reverse motor 4. The top of the motor shaft 5 extends through the top right side of the outer shell 1. A cylinder 6 is located on the top of the motor shaft 5. A forward motor 7 is located at the center of the bottom left side of the inner cavity of the outer shell 1. A motor shaft 8 is located on the top of the forward motor 7. The top of the motor shaft 8 extends through the top left side of the outer shell 1. A cylinder 9 is located on the top of the motor shaft 8. Hard brushes 10 are evenly arranged on the outer periphery of both cylinder 6 and cylinder 9. The reverse motor 4 can drive cylinder 6 to rotate in reverse through motor shaft 5, and the forward motor 7 can drive cylinder 9 to rotate in the forward direction through motor shaft 8. The outer casing 1 has a top cover and a protective cover 11. A slot 13 is longitudinally provided at the top center of the protective cover 11. Electric telescopic rods 16 are provided at the top center of the left and right sides of the inner cavity of the protective cover 11. Limiting plates 17 are provided on the opposite sides of the electric telescopic rods 16. Small vibrators 18 are provided on the outer front end face of the limiting plates 17. Ball grooves 19 are uniformly provided on the inner side of the limiting plates 17, and balls 20 are provided in the ball grooves 19. The wire shielding mesh can be inserted into the inner cavity of the protective cover 11 through the slot 13 and is located in the cylinder 6 and cylinder 9. Then, the electric telescopic rod 16 can drive the limiting plates 17 to approach the wire shielding mesh by telescopic movement until the balls 20 are attached to the wire shielding mesh. At this time, the cylinders 6 and 9 rotate and the wire shielding mesh can be dispersed by the provided hard brush 10. Then, the limiting plates 17 can be vibrated by the provided small vibrators 18, thereby increasing the effect of dispersing the wire shielding mesh.
[0024] Preferably, multiple sets of heat dissipation holes 3 are provided on the left and right rear ends of the outer casing 1. The heat dissipation holes 3 can play a role in ventilation and heat dissipation, and prevent the forward motor 7 and the reverse motor 4 from getting too hot after long-term operation. A maintenance groove is provided at the bottom of the rear end of the outer casing 1. A matching cover plate is provided on the rear end of the maintenance groove. Bolts are provided between the rear end of the cover plate and the rear end of the outer casing 1 on all four sides. By removing the bolts, the cover plate can be removed from the rear end of the outer casing 1, so that the internal components of the outer casing 1 can be inspected and maintained through the maintenance groove.
[0025] Preferably, the front and rear ends of the bottom of the left and right sides of the inner cavity of the protective cover 11 are provided with connecting blocks 14, and the bottom of the connecting blocks 14 is provided with locking blocks 15. The top of the outer shell 1 is provided with locking grooves that match the locking blocks 15. The cooperation between the locking blocks 15 and the locking grooves makes it easy to cover the protective cover 11 on the top of the outer shell 1, thus preventing displacement and falling off during use.
[0026] Preferably, a handle 12 is provided in the middle of both the left and right sides of the protective cover 11. The handle 12 can be used to open the protective cover 11 easily. A flexible rubber pad is glued to the bottom of the protective cover 11 around the perimeter. The flexible rubber pad can buffer and prevent abnormal noise.
[0027] Preferably, support legs 2 are provided around the bottom of the outer casing 1, and the top of the support legs 2 are fixedly welded to the bottom of the outer casing 1. The support legs 2 can make the whole device more stable when placed, and also facilitate handling.
[0028] Example 2:
[0029] Reference Figure 1-3 This embodiment differs from the first embodiment in that the tops of motor shaft 5 and motor shaft 8 are set at the same height, and the forward motor 7 and the reverse motor 4 are symmetrically arranged, which increases the stability of the overall structure; the length of the slot 13 from the inside to the outside is greater than the outer diameter of the cylinder 6, which leaves enough space to place the wire shielding mesh, so that the wire shielding mesh can be placed between cylinder 6 and cylinder 9. Cylinder 6 and cylinder 9 are the same size, which increases the stability of the overall device during use and avoids the phenomenon of weight shift on the left and right sides.
[0030] It should be noted that the electrical components of this utility model have already combed the wire harness during operation, so there will be no problem of wire harness tangling.
[0031] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0032] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. Wire screen dispersing mechanism, characterized by: Includes outer shell (1) and protective cover (11); A reverse motor (4) is provided at the center of the bottom right side of the inner cavity of the outer shell (1). A motor shaft (5) is provided at the top of the reverse motor (4). The top of the motor shaft (5) extends through and is provided at the top right side of the outer shell (1). A cylinder (6) is provided at the top of the motor shaft (5). A forward motor (7) is provided at the center of the bottom left side of the inner cavity of the outer shell (1). A motor shaft (8) is provided at the top of the forward motor (7). The top of the motor shaft (8) extends through and is provided at the top left side of the outer shell (1). A cylinder (9) is provided at the top of the motor shaft (8). Hard brushes (10) are evenly provided on the outer periphery of both the cylinder (6) and the cylinder (9). The outer shell (1) has a top cover and a protective cover (11). The protective cover (11) has a slot (13) longitudinally arranged at the top center. The protective cover (11) has an electric telescopic rod (16) at the top center on both the left and right sides of the inner cavity. The electric telescopic rod (16) has a limit plate (17) on its opposite side. The limit plate (17) has a small vibrator (18) on its outer front end face. The limit plate (17) has a ball groove (19) evenly arranged on its inner side, and a ball (20) is arranged in the ball groove (19).
2. The wire screen unscrambling mechanism of claim 1, wherein: Multiple sets of heat dissipation holes (3) are provided on the left and right rear ends of the outer shell (1). A maintenance groove is provided at the bottom of the rear end of the outer shell (1). A matching cover plate is provided on the rear end of the maintenance groove. Bolts are provided between the rear end of the cover plate and the rear end of the outer shell (1) around the perimeter.
3. The wire screen unscrambling mechanism of claim 1, wherein: The protective cover (11) has connecting blocks (14) on the front and rear ends of the bottom of the left and right sides of the inner cavity, and the bottom of the connecting blocks (14) has a locking block (15). The outer shell (1) has a locking groove that matches the locking block (15) around its top.
4. The wire screen unscrambling mechanism of claim 1, wherein: The protective cover (11) has handles (12) in the middle of both the left and right sides, and flexible rubber pads are glued to the bottom of the protective cover (11) around its perimeter.
5. The wire shielding mesh disintegration mechanism according to claim 1, characterized in that: The bottom of the outer shell (1) is provided with support legs (2) on all four sides, and the top of the support legs (2) is fixedly welded to the bottom of the outer shell (1).
6. The wire shielding mesh disintegration mechanism according to claim 1, characterized in that: The tops of the first motor shaft (5) and the second motor shaft (8) are set at the same height, and the forward motor (7) and the reverse motor (4) are symmetrically arranged.
7. The wire shielding mesh disintegration mechanism according to claim 1, characterized in that: The length of the slot (13) from the inside to the outside is greater than the outer diameter of the first cylinder (6), and the first cylinder (6) and the second cylinder (9) have the same dimensions.