Forging pit with chip pocket and drain

Abstract

The utility model discloses a kind of forging operation platform with chip collecting groove and drainage port, including forging platform, chip collecting groove, water inlet pipe, drain pipe and flow limiting mechanism, chip collecting groove is arranged at the edge of forging platform, water inlet pipe is installed in chip collecting groove side, drain pipe is installed in chip collecting groove other side, flow limiting mechanism is set on forging platform, and is connected with drain pipe.The beneficial effects of the utility model are:in the utility model, by setting flow limiting mechanism, then by float ball, the water level in chip collecting groove is controlled, when the water level in chip collecting groove exceeds threshold, float ball is stressed and floats up, and is driven by connecting rod structure to drive driven gear, driving gear meshing linkage, so that flow limiting disc is deflected, the water in chip collecting groove can be discharged through drain pipe, and when water flow is in threshold range, float ball falls and drives flow limiting disc reset, closes drain pipe, so that chip collecting groove can store a certain amount of water, eliminate the need for manual intervention, improve response speed.

Description

Technical Field

[0001] This utility model relates to a forging operation platform, specifically a forging operation platform with a chip collection groove and a drainage outlet, belonging to the technical field of forging operation platforms. Background Technology

[0002] Forging is a processing method that uses forging machinery to apply pressure or impact to solid metal, causing it to undergo plastic deformation, thereby obtaining a specific shape, size and mechanical properties. Its key feature is that the metal always remains solid and can be achieved through hot forging or cold forging. During forging, the forging operation platform is an indispensable part of the process integrity.

[0003] However, most existing forging operation platforms have various problems. For example, in the planetary reducer mold forging operation platform disclosed in CN209334630U, although it can conveniently clamp and flip both ends of the flat key body, effectively avoiding the inconvenience of directly flipping by hand with tongs, and effectively improving the convenience of flipping the flat key body, modern forging production lines generally use operation platforms with chip collection troughs to realize waste recycling and cleaning functions. Oxide scale, metal chips and other waste generated by high-temperature forgings slide into the chip collection trough through the inclined surface of the platform. At the same time, water is stored in the trough to cool the waste. The drain outlet is equipped with a valve to control the water flow, and completes the waste washing and sewage discharge. However, the valve operation efficiency is low, and the valve needs to be opened and closed frequently by hand to regulate the water flow. At the same time, the flow rate cannot be accurately controlled during the washing stage. Most of the water flow is lost ineffectively due to the delayed closure of the valve, and water needs to be added again. The operation is cumbersome and time-consuming. Utility Model Content

[0004] This utility model provides a significantly different solution to the problem of overly simplistic existing technical solutions. Specifically, the purpose of this utility model is to address the aforementioned shortcomings in existing technologies by proposing a forging operation platform with a chip collection groove and a drainage outlet.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A forging operation platform with a chip collection groove and a drain outlet includes a forging platform, a chip collection groove, a water inlet pipe, a drain pipe, and a flow limiting mechanism. The chip collection groove is located at the edge of the forging platform, the water inlet pipe is installed on one side of the chip collection groove, the drain pipe is installed on the other side of the chip collection groove, and the flow limiting mechanism is located on the forging platform and connected to the drain pipe. The flow limiting mechanism includes a flow limiting disc, a support base, a transmission rod, a driven gear, a driving gear, and a liquid level linkage unit. The support base is fixed to the top of the forging platform. One end of the transmission rod is rotatably connected to the support base, and the other end is rotatably connected to the drain pipe. The flow limiting disc is fixed on the transmission rod and located inside the drain pipe. The driven gear is coaxially fixed to one end of the transmission rod located inside the support base. The driving gear is rotatably connected to the support base and meshes with the driven gear.

[0006] As a further embodiment of this utility model: the liquid level linkage unit includes a first adjusting rod, a second adjusting rod, a support rod, and a sliding seat. One end of the first adjusting rod and the second adjusting rod are slidably connected to each other, the other end of the first adjusting rod is fixed to the drive gear, the support rod is horizontally fixed to the top of the forging platform, the sliding seat is slidably connected to the support rod, and the other end of the second adjusting rod is rotatably connected to the sliding seat.

[0007] As a further embodiment of this utility model: the liquid level linkage unit further includes an active rod and a float, one end of the active rod is rotatably connected to one end of the support rod, and the float is fixed to the other end of the active rod.

[0008] As a further embodiment of this utility model: the liquid level linkage unit also includes a linkage rod and a docking seat. The docking seat is fixed on the outer wall of the sliding seat. One end of the linkage rod is rotatably connected to the docking seat, and the other end is rotatably connected to the drive rod.

[0009] As a further improvement of this utility model, the diameter of the driving gear is larger than that of the driven gear.

[0010] As a further improvement of this utility model: the flow limiting plate has a disc-shaped structure and a rubber gasket is provided at the edge of the flow limiting plate. The flow limiting plate is sealed and abutted against the inner wall of the drain pipe through the rubber gasket.

[0011] The beneficial effects of this utility model are: This invention utilizes a flow-limiting mechanism to control the water level in the chip collection trough via a float. When the water level exceeds a threshold, the float rises under pressure, and a linkage structure drives the driven and driven gears to mesh, causing the flow-limiting disc to deflect. This allows water in the chip collection trough to be discharged through the drain pipe. When the water flow is within the threshold range, the float falls, causing the flow-limiting disc to reset and closing the drain pipe. This allows the chip collection trough to store a certain amount of water, eliminating the need for manual intervention, improving response speed, and making it particularly suitable for continuous forging production. Furthermore, by adjusting the critical buoyancy of the float with a counterweight, the water storage depth can be precisely controlled, making it simple, efficient, and practical. Attached Figure Description

[0012] Figure 1This is a schematic diagram of the overall external structure of this utility model; Figure 2 This is a schematic diagram of the current limiting mechanism of this utility model; Figure 3 This is a schematic diagram of the support base and its connection structure of the present utility model; Figure 4 This is a schematic diagram of the active rod and its connection structure of the present invention.

[0013] In the diagram: 1. Forging platform, 2. Chip collection trough, 3. Water inlet pipe, 4. Drain pipe, 5. Flow limiting mechanism, 51. Flow limiting disc, 52. Support seat, 53. Transmission rod, 54. Driven gear, 55. Drive gear, 56. First adjusting rod, 57. Second adjusting rod, 58. Support rod, 59. Sliding seat, 510. Drive rod, 511. Float ball, 512. Linkage rod, 513. Connecting seat. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0015] like Figures 1 to 4 As shown, a forging operation platform with a chip collection groove and a drain outlet includes a forging platform 1, a chip collection groove 2, a water inlet pipe 3, a drain pipe 4, and a flow limiting mechanism 5. The chip collection groove 2 is located at the edge of the forging platform 1, the water inlet pipe 3 is installed on one side of the chip collection groove 2, the drain pipe 4 is installed on the other side of the chip collection groove 2, and the flow limiting mechanism 5 is located on the forging platform 1 and connected to the drain pipe 4. The flow limiting mechanism 5 includes a flow limiting plate 51, a support base 52, a transmission rod 53, a driven gear 54, a driving gear 55, and a liquid level linkage unit. The support base 52 is fixed on the top of the forging platform 1. One end of the transmission rod 53 is rotatably connected to the support base 52, and the other end is rotatably connected to the drain pipe 4. The flow limiting plate 51 is fixed on the transmission rod 53 and located inside the drain pipe 4. The driven gear 54 is coaxially fixed on the transmission rod 53 at one end located inside the support base 52. The driving gear 55 is rotatably connected to the support base 52 and meshes with the driven gear 54. The liquid level linkage unit includes a first adjusting rod 56, a second adjusting rod 57, a support rod 58, and a sliding seat 59. One end of the first adjusting rod 56 and the second adjusting rod 57 are slidably connected to each other, the other end of the first adjusting rod 56 is fixed to the drive gear 55, the support rod 58 is horizontally fixed to the top of the forging platform 1, the sliding seat 59 is slidably connected to the support rod 58, and the other end of the second adjusting rod 57 is rotatably connected to the sliding seat 59. The liquid level linkage unit also includes an active rod 510 and a float 511. One end of the active rod 510 is rotatably connected to one end of the support rod 58, and the float 511 is fixed to the other end of the active rod 510. The liquid level linkage unit also includes a linkage rod 512 and a docking seat 513. The docking seat 513 is fixed on the outer wall of the sliding seat 59. One end of the linkage rod 512 is rotatably connected to the docking seat 513, and the other end is rotatably connected to the active rod 510.

[0016] In this invention, a flow-limiting mechanism 5 is set up, and the water level in the chip collection trough 2 is controlled by a float 511. When the water level in the chip collection trough 2 exceeds the threshold, the float 511 is forced to float upward, and through the linkage structure, the driven gear 54 and the driving gear 55 mesh and move together, thereby causing the flow-limiting plate 51 to deflect, allowing the water in the chip collection trough 2 to be discharged through the drain pipe 4. When the water flow is within the threshold range, the float 511 falls and causes the flow-limiting plate 51 to reset, closing the drain pipe 4, so that a certain amount of water can be stored in the chip collection trough 2. This eliminates the need for manual intervention, improves the response speed, and is particularly suitable for continuous forging production. The critical buoyancy of the float 511 is adjusted by counterweight to precisely control the water storage depth, which is simple, efficient and practical. Example 2

[0017] like Figures 1 to 4 As shown, in addition to all the technical features included in Embodiment 1, this embodiment also includes: The diameter of the driving gear 55 is larger than that of the driven gear 54. Through the gear set with different diameters, the adjusting rod can drive the flow limiting disc 51 to deflect quickly and significantly when it deflects, so as to achieve rapid drainage.

[0018] The flow limiting plate 51 has a disc-shaped structure and a rubber gasket is provided at the edge of the flow limiting plate 51. The flow limiting plate 51 is sealed to the inner wall of the drain pipe 4 by the rubber gasket, and the rubber gasket seals the flow limiting plate 51 to the inner wall of the drain pipe 4 to prevent leakage.

[0019] Working principle: When using this forging operation platform, a certain amount of water is first stored in the chip collection tank 2, and the water level is kept below the threshold to prevent the float 511 from moving. When flushing is required, water is released into the chip collection tank 2 through the water inlet pipe 3, and the water level rises rapidly. At this time, the float 511 is pushed up and drives the sliding seat 59 to slide through the active rod 510 and the linkage rod 512. The sliding seat 59 drives the first adjusting rod 56 and the second adjusting rod 57 to deflect, and simultaneously drives the active gear 55 to drive. At this time, the driven gear 54 meshes and links, which causes the flow limiting plate 51 to deflect, so that the water in the chip collection tank 2 can be discharged through the drain pipe 4.

[0020] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0021] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A forging operation platform with a chip collection groove and a drain outlet, comprising a forging platform (1), a chip collection groove (2), a water inlet pipe (3), a drain pipe (4), and a flow limiting mechanism (5), characterized in that, The chip collection groove (2) is located at the edge of the forging platform (1), the water inlet pipe (3) is installed on one side of the chip collection groove (2), the drain pipe (4) is installed on the other side of the chip collection groove (2), and the flow limiting mechanism (5) is located on the forging platform (1) and connected to the drain pipe (4). The flow limiting mechanism (5) includes a flow limiting plate (51), a support (52), a transmission rod (53), a driven gear (54), a driving gear (55), and a liquid level linkage unit. The support (52) is fixed on the top of the forging platform (1). One end of the transmission rod (53) is rotatably connected to the support (52), and the other end is rotatably connected to the drain pipe (4). The flow limiting plate (51) is fixed on the transmission rod (53) and located inside the drain pipe (4). The driven gear (54) is coaxially fixed on the transmission rod (53) at one end located inside the support (52). The driving gear (55) is rotatably connected to the support (52) and meshes with the driven gear (54).

2. The forging operation platform with chip collection groove and drainage outlet according to claim 1, characterized in that: The liquid level linkage unit includes a first adjusting rod (56), a second adjusting rod (57), a support rod (58), and a sliding seat (59). One end of the first adjusting rod (56) and the second adjusting rod (57) are slidably connected to each other. The other end of the first adjusting rod (56) is fixed on the drive gear (55). The support rod (58) is horizontally fixed on the top of the forging platform (1). The sliding seat (59) is slidably connected to the support rod (58). The other end of the second adjusting rod (57) is rotatably connected to the sliding seat (59).

3. A forging operation platform with a chip collection groove and a drainage outlet according to claim 2, characterized in that: The liquid level linkage unit also includes an active rod (510) and a float (511). One end of the active rod (510) is rotatably connected to one end of the support rod (58), and the float (511) is fixed to the other end of the active rod (510).

4. A forging operation platform with a chip collection groove and a drainage outlet according to claim 3, characterized in that: The liquid level linkage unit also includes a linkage rod (512) and a docking seat (513). The docking seat (513) is fixed on the outer wall of the sliding seat (59). One end of the linkage rod (512) is rotatably connected to the docking seat (513), and the other end is rotatably connected to the active rod (510).

5. A forging operation platform with a chip collection groove and a drainage outlet according to claim 1, characterized in that: The diameter of the driving gear (55) is larger than that of the driven gear (54).

6. A forging operation platform with a chip collection groove and a drainage outlet according to claim 1, characterized in that: The flow limiting plate (51) has a disc-shaped structure and a rubber gasket is provided at the edge of the flow limiting plate (51). The flow limiting plate (51) is sealed and abutted against the inner wall of the drain pipe (4) through the rubber gasket.

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