An aid for increasing the sand pressure of a core shooter

CN224764246UActive Publication Date: 2026-09-18DANDONG LONGSHENG FOUNDRY LTD CO
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Patent Information

Application Number
CN202522213911.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-09-18
Estimated Expiration
2035-10-20

AI Technical Summary

Technical Problem

现有射芯机在制芯时,常因射砂压力不足,导致批量砂芯报废,既增加了生产成本,又降低了生产效率

Benefits of technology

[0013] This utility model includes a vertical core shooting machine body, which has a vertically parting structure. The vertical core shooting machine body includes a sand box and a vertical core shooting machine frame. A sand shooting mechanism is installed on the top of the vertical core shooting machine frame. By setting a primary pressure chamber and a secondary pressure chamber, the sand material is initially pressurized by changing the volume. Then, by using a pressure regulating component, the sand material flow area can be precisely adjusted to further control the sand shooting pressure. This effectively solves the problem of insufficient sand shooting pressure in existing core shooting machines, which leads to incomplete sand shooting. It improves the quality of sand core production, reduces production costs, and increases production efficiency.

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Abstract

The utility model provides an increase the sand shooting pressure of core shooter's auxiliary ware, the utility model discloses a vertical core shooter body, vertical core shooter body is vertical parting structure, vertical core shooter body includes sand box and vertical core shooter frame, and the top of vertical core shooter frame is installed with sand shooting mechanism, and through setting up primary pressure chamber and secondary pressure chamber, utilize the volume change to carry out the primary pressure of sand material, and then through pressure regulating member, can accurate adjustment sand material flow area, further control sand shooting pressure, effectively solved the problem that the sand shooting of current core shooter is not real because of the insufficient sand shooting pressure, improved sand core production quality, reduced production cost, improved production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of increasing the sand-shooting pressure of a core shooter, and in particular to an auxiliary device for increasing the sand-shooting pressure of a core shooter. Background Technology

[0002] In casting production, the quality of sand core fabrication is crucial. The hot core fabrication methods differ depending on the structure and shape of the casting. Existing core shooters often suffer from insufficient sand shooting pressure during core making, leading to the scrapping of batches of sand cores, increasing production costs and reducing efficiency. This is especially true for hot cores of complex castings, where insufficient sand shooting pressure from existing core shooters results in incomplete sand injection, making operation time-consuming and labor-intensive for workers.

[0003] Therefore, it is essential to provide an auxiliary device to increase the sand-shooting pressure of the core shooter in order to address the shortcomings of the existing technology. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide an auxiliary device to increase the sand shooting pressure of a core shooter. This utility model includes a vertical core shooter body, which has a vertical parting structure. The vertical core shooter body includes a sand box and a vertical core shooter frame. A sand shooting mechanism is installed on the top of the vertical core shooter frame.

[0005] The above-mentioned objectives of this utility model are achieved through the following technical means.

[0006] An auxiliary device for increasing the sand-shooting pressure of a core shooter is provided, including a vertical core shooter body, which has a vertical parting structure. The vertical core shooter body includes a sand box and a vertical core shooter frame, and a sand-shooting mechanism is installed on the top of the vertical core shooter frame.

[0007] Specifically, the sand-shooting mechanism includes a sand-shooter body, an auxiliary sand-shooting component installed at the sand-shooting port of the sand-shooter body, the sand outlet of the auxiliary sand-shooting component abutting the sand inlet of the sand box, the auxiliary sand-shooting component includes a pressure-boosting box, inside the pressure-boosting box there are a primary pressure-boosting chamber and a secondary pressure-boosting chamber arranged from top to bottom, the primary pressure-boosting chamber and the secondary pressure-boosting chamber are provided with an inner cavity shell outside, the inner cavity shell is integrally formed with the pressure-boosting box, and the primary pressure-boosting chamber and the secondary pressure-boosting chamber are connected through each other.

[0008] The sand ejector body is the main part of the sand ejection mechanism. It is usually a cavity with a certain shape and size, which is used to hold sand and high-pressure gas. The bottom is equipped with a sand ejection port, through which the sand is ejected at high speed. This is existing technology and will not be described in detail here.

[0009] Preferably, the primary pressurizing chamber is connected to the sand injection port of the sand ejector body, the secondary pressurizing chamber is connected to the sand inlet of the sand box, a pressure regulating component is installed at the bottom of the secondary pressurizing chamber, the inner cavity shell is connected to the sand inlet of the sand box through the pressure regulating component, a drive gear is movably installed on the outside of the pressure regulating component, a motor is axially installed at one end of the drive gear, the motor is installed on the inner wall of the pressurizing chamber, and a positioning rod is axially installed between the other end of the drive gear and the inner cavity shell.

[0010] The pressure regulating component includes a hollow disc, which is horizontally installed on the inner wall of the inner cavity shell of the secondary booster chamber. The hollow structure on the hollow disc is semi-circular. A cylinder is installed below the hollow disc. A hollow plate is integrally formed at one end of the cylinder near the hollow disc. Two circular through holes of different diameters are opened on the hollow plate. A sealed bearing A is installed on the outer side of the cylinder.

[0011] The outer ring of the sealed bearing A is fixedly installed on the bottom inner wall of the inner cavity housing. An external gear ring is installed on the outer side of the cylinder, and the external gear ring is connected to the drive gear. A sealed bearing B is installed on the bottom outer side of the cylinder. The outer ring of the sealed bearing B is installed at the bottom of the sand box, and the bottom of the cylinder is connected to the sand inlet of the sand box.

[0012] The volume of the primary boost chamber is larger than that of the secondary boost chamber. The primary boost chamber has a cubic structure, while the secondary boost chamber has a cylindrical structure.

[0013] This utility model includes a vertical core shooting machine body, which has a vertically parting structure. The vertical core shooting machine body includes a sand box and a vertical core shooting machine frame. A sand shooting mechanism is installed on the top of the vertical core shooting machine frame. By setting a primary pressure chamber and a secondary pressure chamber, the sand material is initially pressurized by changing the volume. Then, by using a pressure regulating component, the sand material flow area can be precisely adjusted to further control the sand shooting pressure. This effectively solves the problem of insufficient sand shooting pressure in existing core shooting machines, which leads to incomplete sand shooting. It improves the quality of sand core production, reduces production costs, and increases production efficiency. Attached Figure Description

[0014] The present invention will be further described with reference to the accompanying drawings, but the content of the drawings does not constitute any limitation on the present invention.

[0015] Figure 1 This is a three-dimensional view of the overall structure of an auxiliary device for increasing the sand-shooting pressure of a core shooter according to this utility model.

[0016] Figure 2 This is a partial three-dimensional view of an auxiliary device for increasing the sand-shooting pressure of a core shooter according to the present invention.

[0017] Figure 3 This is a partial three-dimensional view of an auxiliary device for increasing the sand-shooting pressure of a core shooter according to the present invention.

[0018] Figure 4 This is a partial three-dimensional view of an auxiliary device for increasing the sand-shooting pressure of a core shooter according to the present invention.

[0019] Figure 5 This is an enlarged view of point A of an auxiliary device for increasing the sand-shooting pressure of a core shooter according to this utility model.

[0020] from Figures 1 to 5 Including:

[0021] 1. Vertical core shooting machine body;

[0022] 2. Sandbox;

[0023] 3. Vertical core shooting machine frame;

[0024] 4. Sand-shooting mechanism;

[0025] 5. Sand shooter body;

[0026] 6. Auxiliary sand-shooting components;

[0027] 7. Pressure chamber;

[0028] 8. First-stage pressurization chamber;

[0029] 9. Secondary pressurization chamber;

[0030] 10. Inner cavity shell;

[0031] 11. Pressure regulating components;

[0032] 12. Drive gear;

[0033] 13. Electric motor;

[0034] 14. Positioning rod;

[0035] 15. Hollowed-out circular disc;

[0036] 16. Cylinder;

[0037] 17. Perforated panel;

[0038] 18. Circular through hole;

[0039] 19. Sealed bearing A;

[0040] 20. External gear ring;

[0041] 21. Sealed bearing B. Detailed Implementation

[0042] The present invention will be further described in conjunction with the following embodiments.

[0043] Example 1.

[0044] like Figure 1-5 As shown, an auxiliary device for increasing the sand-shooting pressure of a core shooter includes a vertical core shooter body 1, which has a vertical parting structure. The vertical core shooter body includes a sand box 2 and a vertical core shooter frame 3, and a sand-shooting mechanism 4 is installed on the top of the vertical core shooter frame 3.

[0045] like Figure 1-5 As shown, the sand-shooting mechanism 4 includes a sand-shooter body 5. An auxiliary sand-shooting component 6 is installed at the sand-shooting port of the sand-shooter body 5. The sand outlet of the auxiliary sand-shooting component 6 abuts against the sand inlet of the sand box 2. The auxiliary sand-shooting component 6 includes a pressure-boosting box 7. The pressure-boosting box 7 has a primary pressure-boosting chamber 8 and a secondary pressure-boosting chamber 9 arranged from top to bottom inside. The primary pressure-boosting chamber 8 and the secondary pressure-boosting chamber 9 are provided with an inner cavity shell 10 outside. The inner cavity shell 10 is integrally formed with the pressure-boosting box 7. The primary pressure-boosting chamber 8 and the secondary pressure-boosting chamber 9 are connected through each other.

[0046] like Figure 1-5 As shown, the primary pressurizing chamber 8 is connected to the sand injection port of the sand ejector body 5, and the secondary pressurizing chamber 9 is connected to the sand inlet of the sand box 2. A pressure regulating component 11 is installed at the bottom of the secondary pressurizing chamber 9. The inner cavity shell 10 is connected to the sand inlet of the sand box 2 through the pressure regulating component 11. A drive gear 12 is movably installed on the outside of the pressure regulating component 11. A motor 13 is axially installed at one end of the drive gear 12. The motor 13 is installed on the inner wall of the pressurizing chamber 7. A positioning rod 14 is axially installed between the other end of the drive gear 12 and the inner cavity shell 10.

[0047] like Figure 1-5 As shown, the pressure regulating component 11 includes a hollow disc 15, which is horizontally installed on the inner wall of the inner cavity shell 10 of the secondary booster chamber 9. The hollow structure on the hollow disc 15 is semi-circular. A cylinder 16 is installed below the hollow disc 15. A hollow plate 17 is integrally formed at one end of the cylinder 16 near the hollow disc 15. Two circular through holes 18 of different diameters are opened on the hollow plate 17. A sealed bearing A19 is installed on the outer side of the cylinder 16.

[0048] like Figure 1-5 As shown, the outer ring of the sealed bearing A19 is fixedly installed on the bottom inner wall of the inner cavity housing 10. An external gear ring 20 is installed on the outer side of the cylinder 16. The external gear ring 20 is driven by the drive gear 12. A sealed bearing B21 is installed on the bottom outer side of the cylinder 16. The outer ring of the sealed bearing B21 is installed on the bottom of the sand box 2. The bottom of the cylinder 16 is connected to the sand inlet of the sand box 2.

[0049] like Figure 1-5 As shown, the volume of the first-stage booster chamber 8 is larger than that of the second-stage booster chamber 9. The first-stage booster chamber 8 has a cubic structure, while the second-stage booster chamber 9 has a cylindrical structure.

[0050] The sand ejector body 5 sends the sand into the primary pressurization chamber 8. Since the primary pressurization chamber 8 has a large volume, it can temporarily store a certain amount of sand. Then the sand enters the secondary pressurization chamber 9, which has a relatively small volume. According to the principles of fluid mechanics, the sand flows faster in this chamber, and the pressure is initially increased. At the same time, the motor 13 starts, driving the drive gear 12 to rotate. The drive gear 12 meshes with the external gear ring 20, causing the cylinder 16 to rotate. The perforated plate 17 on the cylinder 16 rotates accordingly. When the circular through holes 18 of different diameters on the perforated plate 17 are aligned with the semi-circular perforated structure of the perforated disc 15, the flow area of ​​the sand can be adjusted, further controlling the sand flow rate and pressure, achieving precise adjustment of the sand ejection pressure, so that the sand enters the sand box 2 with sufficient pressure, ensuring the compactness of the sand ejection. The sealing bearings A and B ensure the sealing of the cylinder 16 during rotation, preventing sand leakage, and making the rotation of the cylinder 16 smoother.

[0051] This invention uses a primary pressurizing chamber 8 and a secondary pressurizing chamber 9 to initially pressurize the sand material by changing its volume. Then, through the pressure regulating component 11, the sand material flow area can be precisely adjusted to further control the sand shooting pressure. This effectively solves the problem of insufficient sand shooting pressure in existing core shooting machines, which leads to incomplete sand shooting. It improves the quality of sand core production, reduces production costs, and increases production efficiency.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. An aid for increasing the sand pressure of a shot core machine comprising a vertical shot core machine body characterized by: The vertical core shooting machine body has a vertical parting structure. The vertical core shooting machine body includes a sand box and a vertical core shooting machine frame. A sand shooting mechanism is installed on the top of the vertical core shooting machine frame. The sand-shooting mechanism includes a sand-shooter body. An auxiliary sand-shooting assembly is installed at the sand-shooting port of the sand-shooter body. The sand outlet of the auxiliary sand-shooting assembly abuts against the sand inlet of the sand box. The auxiliary sand-shooting assembly includes a pressure-boosting chamber. Inside the pressure-boosting chamber, from top to bottom, are a primary pressure-boosting chamber and a secondary pressure-boosting chamber. An inner shell is provided outside the primary and secondary pressure-boosting chambers. The inner shell is integrally formed with the pressure-boosting chamber. The primary and secondary pressure-boosting chambers are connected through each other. The primary pressurizing chamber is connected to the sand injection port of the sand ejector body, and the secondary pressurizing chamber is connected to the sand inlet of the sand box. A pressure regulating component is installed at the bottom of the secondary pressurizing chamber. The inner cavity shell is connected to the sand inlet of the sand box through the pressure regulating component. A drive gear is movably installed on the outside of the pressure regulating component. A motor is axially installed at one end of the drive gear. The motor is installed on the inner wall of the pressurizing chamber. A positioning rod is axially installed between the other end of the drive gear and the inner cavity shell.

2. An aid for increasing the sand pressure of a core shooter as defined in claim 1, wherein: The pressure regulating component includes a perforated disc, which is horizontally installed on the inner wall of the inner cavity housing at the secondary pressure boosting chamber. The perforated structure on the perforated disc is semi-circular. A cylinder is installed below the perforated disc. A perforated plate is integrally formed at one end of the cylinder near the perforated disc. Two circular through holes of different diameters are opened on the perforated plate. A sealed bearing A is installed on the outer side of the cylinder. The outer ring of the sealed bearing A is fixedly installed to the bottom inner wall of the inner cavity housing. An external gear ring is installed on the outer side of the cylinder. The external gear ring is driven by the drive gear. A sealed bearing B is installed on the bottom outer side of the cylinder. The outer ring of the sealed bearing B is installed at the bottom of the sand box. The bottom of the cylinder is connected to the sand inlet of the sand box.

3. An auxiliary device for increasing the sand-shooting pressure of a core shooter according to claim 2, characterized in that: The primary booster chamber has a larger volume than the secondary booster chamber. The primary booster chamber has a cubic structure, while the secondary booster chamber has a cylindrical structure.