Quick-change assembly tundish working layer

CN224764303UActive Publication Date: 2026-09-18SHANDONG GUOMAO METALLURGICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202522268991.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-27
Publication Date
2026-09-18
Estimated Expiration
2035-10-27

AI Technical Summary

Technical Problem

[0003]现有的中间包内的工作层在每连续浇铸一定时间(几小时到十几小时)后就必须更换或修复,而目前在进行更换时操作极为繁琐,因此本实用新型提供了一种快换式组装中间包工作层

Benefits of technology

[0013]Compared with the prior art, this utility model provides a quick-change assembly intermediate package working layer, which has the following beneficial effects:

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Abstract

This utility model relates to the field of casting technology and discloses a quick-change assembly intermediate ladle working layer, including a steel ladle shell. The interior of the steel ladle shell is sequentially provided with an insulation layer, a sealing layer, and a permanent layer. A working layer is installed inside the permanent layer, and limiting blocks are provided on both sides of the outer wall of the working layer. This quick-change assembly intermediate ladle working layer is configured with the steel ladle shell, insulation layer, sealing layer, permanent layer, working layer, limiting blocks, limiting grooves, cover plate, heat insulation plate, locking seat, and locking buckle. In use, the locking buckle is opened, the working layer inside the intermediate ladle is removed, and then the working layer to be replaced is installed inside the intermediate ladle. The limiting blocks and limiting grooves facilitate installation. The cover plate is then placed on the steel ladle shell, and the cover plate is fixed by the locking buckle and locking seat. At this time, the heat insulation plate presses down on the working layer, thus facilitating quick replacement and assembly of the working layer inside the intermediate ladle. The operation is simple.
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Description

Technical Field

[0001] This utility model relates to the field of casting technology, specifically to a quick-change assembly intermediate ladle working layer. Background Technology

[0002] The tundish is a refractory container used in short-process steelmaking. It first receives molten steel poured from the ladle, and then distributes the molten steel to the crystallizer through the tundish nozzle for crystallization.

[0003] The existing working layer in the tundish must be replaced or repaired after a certain period of continuous casting (a few hours to more than ten hours), and the replacement operation is currently extremely cumbersome. Therefore, this utility model provides a quick-change assembly tundish working layer. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a quick-change assembly intermediate packaging working layer, which solves the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quick-change assembly intermediate ladle working layer, comprising a steel cladding shell, wherein an insulation layer, a sealing layer, and a permanent layer are sequentially arranged inside the steel cladding shell, and a working layer is installed inside the permanent layer. Limiting blocks are provided on both sides of the outer wall of the working layer, and limiting grooves corresponding to the limiting blocks are formed on the inner wall of the permanent layer. A cover plate is installed at the upper end of the steel cladding shell, and a heat insulation plate is provided at the bottom of the cover plate. Multiple locking seats are provided on both sides of the cover plate, and locking buckles are fixedly installed on the top of both sides of the outer wall of the steel cladding shell.

[0008] Preferably, an impact pad is fixedly connected to the middle of the inner bottom wall of the working layer, and baffles are provided on both sides of the impact pad on the inner bottom wall of the working layer.

[0009] Preferably, the inner bottom wall of the working layer is provided with a retaining dam on the opposite side of the two retaining walls, and a water outlet is provided on the inner bottom wall of the working layer on the opposite side of the two retaining dams.

[0010] Preferably, the cover plate has a liquid inlet at the middle of its upper end.

[0011] Preferably, a reinforcing steel frame is fixedly installed on both sides of the outer wall of the steel cladding, and a support column is installed on both sides of the outer wall of the reinforcing steel frame.

[0012] (III) Beneficial Effects

[0013] Compared with the prior art, this utility model provides a quick-change assembly intermediate package working layer, which has the following beneficial effects:

[0014] This quick-change assembly intermediate ladle working layer is designed with a steel ladle shell, insulation layer, sealing layer, permanent layer, working layer, limiting block, limiting groove, cover plate, heat insulation plate, locking seat, and locking buckle. In use, the locking buckle is opened to remove the working layer from the intermediate ladle, and then the working layer to be replaced is installed inside the intermediate ladle. The limiting block and limiting groove facilitate installation. The cover plate is then placed on the steel ladle shell and secured with the locking buckle and locking seat. At this point, the heat insulation plate presses down on the working layer, facilitating quick replacement and assembly of the working layer inside the intermediate ladle. The operation is simple. Attached Figure Description

[0015] Figure 1 This is a side view of the structural cross-section of this utility model;

[0016] Figure 2 This is a top view of the structure of this utility model;

[0017] Figure 3 In this utility model Figure 1 Enlarged view of the structure at point A.

[0018] In the diagram: 1. Steel cladding; 2. Insulation layer; 3. Sealing layer; 4. Permanent layer; 5. Working layer; 6. Limiting block; 7. Limiting groove; 8. Cover plate; 9. Insulation board; 10. Locking seat; 11. Locking buckle; 12. Impact pad; 13. Retaining wall; 14. Dam; 15. Water inlet; 16. Liquid inlet; 17. Reinforcing steel frame; 18. Support column. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3This utility model provides a technical solution: It includes a steel cladding shell 1, inside which are sequentially arranged an insulation layer 2, a sealing layer 3, and a permanent layer 4. A working layer 5 is installed inside the permanent layer 4. Limiting blocks 6 are provided on both sides of the outer wall of the working layer 5. Limiting grooves 7 corresponding to the limiting blocks 6 are formed on the inner wall of the permanent layer 4. A cover plate 8 is installed at the upper end of the steel cladding shell 1. A heat insulation plate 9 is provided at the bottom of the cover plate 8. Multiple locking seats 10 are provided on both sides of the cover plate 8. Locking buckles 11 are fixedly installed on the top of both sides of the outer wall of the steel cladding shell 1. Through the cooperative arrangement of the steel cladding shell 1, insulation layer 2, sealing layer 3, permanent layer 4, working layer 5, limiting blocks 6, limiting grooves 7, cover plate 8, heat insulation plate 9, locking seats 10, and locking buckles 11, in use, the locking buckles 11 are opened to remove the working layer 5 inside the intermediate cladding, and then the working layer 5 to be replaced is installed inside the intermediate cladding. Because the limiting block 6 and the limiting groove 7 are set, they can limit the installation and facilitate the installation. Then, the cover plate 8 is placed on the steel ladle shell 1. Then, the cover plate is fixed by the locking buckle 11 and the locking seat 10. At this time, the heat insulation plate will press down on the working layer 5, which facilitates the quick replacement and assembly of the working layer 5 inside the intermediate ladle. The operation is simple. The inner bottom wall of the working layer 5 is fixedly connected to the impact pad 12. The inner bottom wall of the working layer 5 is provided with baffles 13 on both sides of the impact pad 12. The inner bottom wall of the working layer 5 is provided with dams 14 on the opposite side of the two baffles 13. The inner bottom wall of the working layer 5 is provided with water inlets 15 on the opposite side of the two dams 14. The upper end of the cover plate 8 is provided with a liquid inlet 16. The outer walls of the steel ladle shell 1 are fixedly installed on both sides. The outer walls of the reinforcing steel frame 17 are provided with support columns 18 on both sides of the outer walls of the reinforcing steel frame 17.

[0021] In summary, this quick-change assembly intermediate ladle working layer is configured with a steel ladle shell 1, an insulation layer 2, a sealing layer 3, a permanent layer 4, a working layer 5, a limiting block 6, a limiting groove 7, a cover plate 8, a heat insulation plate 9, a locking seat 10, and a locking buckle 11. During use, the locking buckle 11 is opened to remove the working layer 5 from the intermediate ladle, and then the working layer 5 to be replaced is installed inside the intermediate ladle. The limiting block 6 and the limiting groove 7 facilitate installation by limiting the movement. The cover plate 8 is then placed on the steel ladle shell 1, and the cover plate is secured by the locking buckle 11 and the locking seat 10. At this time, the heat insulation plate presses down on the working layer 5, thus facilitating the quick replacement and assembly of the working layer 5 inside the intermediate ladle. The operation is simple.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quick-change assembly intermediate ladle working layer, comprising a steel cladding shell (1), characterized in that: The steel cladding shell (1) is provided with an insulation layer (2), a sealing layer (3) and a permanent layer (4) in sequence. The permanent layer (4) is equipped with a working layer (5). Limiting blocks (6) are provided on both sides of the outer wall of the working layer (5). Limiting grooves (7) corresponding to the limiting blocks (6) are opened on the inner wall of the permanent layer (4). A cover plate (8) is installed at the upper end of the steel cladding shell (1). A heat insulation plate (9) is provided at the bottom of the cover plate (8). Multiple locking seats (10) are provided on both sides of the cover plate (8). Locks (11) are fixedly installed on the top of both sides of the outer wall of the steel cladding shell (1).

2. The quick-change assembly intermediate package working layer according to claim 1, characterized in that: An impact pad (12) is fixedly connected to the middle of the inner bottom wall of the working layer (5), and baffles (13) are provided on both sides of the impact pad (12) on the inner bottom wall of the working layer (5).

3. The quick-change assembly intermediate package working layer according to claim 1, characterized in that: On the inner bottom wall of the working layer (5), there are retaining dams (14) on opposite sides of the two retaining walls (13), and water outlets (15) are opened on the inner bottom wall of the working layer (5) on opposite sides of the two retaining dams (14).

4. The quick-change assembly intermediate package working layer according to claim 1, characterized in that: The cover plate (8) has a liquid inlet (16) at the middle of its upper end.

5. The quick-change assembly intermediate package working layer according to claim 1, characterized in that: The steel cladding shell (1) is fixedly installed on both sides of the outer wall of the steel frame (1), and the outer walls of the steel frame (17) are equipped with support columns (18).