A device for cleaning the dross from a zinc ingot

Abstract

The utility model belongs to the technical field of zinc ingot melting and casting, especially relates to a zinc ingot melting and casting dross cleaning device, including bottom plate, chain conveyor and mould, the chain conveyor is installed in the bottom plate top, the bottom plate top is provided with the cleaning device, the cleaning device includes cleaning unit and the impurity removal unit, the cleaning unit sets up in the bottom plate top left side, the impurity removal unit sets up in the bottom plate top left side. This zinc ingot melting and casting dross cleaning device, through setting up cleaning unit, when the mould inside has dross, through starting manipulator to make support to move to appropriate position, start telescopic part again and push two clamps close to each other to dross clamping, then through manipulator and push dross to guide plate, and dross flows out mould along guide plate, realizes the cleaning of dross, solves the problem that the molten zinc liquid contains slag after melting in the background art, if not cleaning, will influence the grade of zinc ingot, influence the product quality problem of zinc ingot after melting and casting.

Description

Technical Field

[0001] This utility model relates to the field of zinc ingot casting technology, specifically a zinc ingot casting slag cleaning device. Background Technology

[0002] The zinc plate formed by electrolysis is fed into a furnace for melting. The high-temperature zinc molten metal is then poured into a mold at one end of a chain conveyor. The molten zinc contains slag, which, if not removed, will affect the grade of the zinc ingot and the quality of the zinc ingot product after casting.

[0003] Therefore, we urgently need to provide a device for cleaning zinc ingot casting slag. Utility Model Content

[0004] The purpose of this invention is to provide a zinc ingot casting slag cleaning device to solve the problem mentioned in the background art that the molten zinc liquid contains slag, which, if not cleaned, will affect the grade of the zinc ingot and the product quality of the zinc ingot after casting.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a zinc ingot casting slag cleaning device, comprising a base plate, a chain conveyor and a mold, wherein the chain conveyor is installed on the top of the base plate, the mold is installed on the top of the chain conveyor, and a cleaning device is provided on the top of the base plate, the cleaning device comprising a cleaning unit and a debris removal unit.

[0006] The cleaning unit is located on the top left side of the base plate, and the impurity removal unit is located on the top left side of the base plate.

[0007] The cleaning unit includes a guide plate, a robotic arm, a bracket, a mounting head, a telescopic component, and a clamping plate. The guide plate is installed on the top front of the base plate, the robotic arm is installed on the top left side of the base plate, the bracket is installed on the right end of the robotic arm, the mounting head is fixedly installed on the top of the bracket, the telescopic component is fixedly installed on the left and right sides of the bracket, and the clamping plate is fixedly installed on the output end of the telescopic component.

[0008] Preferably, the mounting head has an external thread at its upper end, and the mounting head is installed on the robot arm via a threaded connection, which facilitates the installation of the bracket on the robot arm.

[0009] Preferably, the guide plate is an inclined surface, tilted downwards at 30 degrees. When there are floating objects in the mold, the clamping plate is moved by activating the telescopic component, so that the clamping plate picks up the floating objects and guides the guide plate. The scum flows out of the mold along the guide plate, thus cleaning the scum.

[0010] Preferably, the impurity removal unit includes a guide rod, a slide plate, a first connecting rod, a cleaning block, and a second connecting rod. The guide rod is fixedly installed inside the bracket, the slide plate is slidably connected to the outside of the bracket, the upper end of the first connecting rod is rotatably connected to the left and right sides of the slide plate, the cleaning block is slidably connected to the outside of the clamping plate, and the upper end of the second connecting rod is rotatably connected to the left and right sides of the slide plate.

[0011] Preferably, the lower end of the connecting rod is rotatably connected to the upper end of the clamping plate. When the left and right clamping plates move closer or further apart, the left and right connecting rods can push the slide plate up and down along the guide rod while rotating around the robot and the clamping plate.

[0012] Preferably, the lower end of the second connecting rod is rotatably connected to the side of the cleaning block. When the left and right clamping plates separate, the sliding plate is pulled down by the first connecting rod, and at the same time, the sliding plate pushes the second connecting rod downward to drive the cleaning block to move down along the clamping plate, removing the scum adhering to the clamping plate, thus cleaning the clamping plate and facilitating the subsequent cleaning of the scum inside the mold by the clamping plate.

[0013] Preferably, the distance between the bottom of the guide rod and the top of the bracket is less than the distance between the top of the clamping plate and the top of the bracket, so as to avoid the two clamping plates from colliding with the guide rod when they get close to each other, and to achieve clamping of the scum.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. This zinc ingot casting slag cleaning device, by setting up a cleaning unit, when there is slag inside the mold, the robot arm is activated to move the support to a suitable position, and then the telescopic component is activated to push the two clamping plates on the left and right sides closer together to clamp the slag. Then, the robot arm pushes the slag to the guide plate, and the slag flows out of the mold along the guide plate, thus cleaning the slag. This solves the problem mentioned in the background technology that the molten zinc liquid contains slag, which, if not cleaned, will affect the grade of the zinc ingot and the product quality of the zinc ingot after casting.

[0015] 2. This zinc ingot casting slag cleaning device, by setting up a slag removal unit, when there is slag adhering to the lower end of the clamping plate, activates the telescopic component to move the left and right clamping plates away from each other. At the same time, connecting rod one pulls the sliding plate down, and the sliding plate pushes connecting rod two to move the cleaning block down, pushing off the slag adhering to the lower end of the clamping plate, thereby cleaning the clamping plate and facilitating subsequent slag cleaning work on the clamping plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the robotic arm structure of this utility model; Figure 3 This is a schematic diagram of the connection between the cleaning unit and the impurity removal unit of this utility model; Figure 4 This is an exploded view of the connection between the robotic arm and the mounting head of this utility model.

[0017] In the diagram: 1. Base plate; 2. Chain conveyor; 3. Mold; 401. Guide plate; 402. Robotic arm; 403. Bracket; 404. Mounting head; 405. Telescopic component; 406. Clamping plate; 501. Guide rod; 502. Slide plate; 503. Connecting rod one; 504. Cleaning block; 505. Connecting rod two. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-4 This utility model provides a technical solution: Example 1: A zinc ingot casting slag cleaning device includes a base plate 1, a chain conveyor 2, and a mold 3. The chain conveyor 2 is installed on the top of the base plate 1, the mold 3 is installed on the top of the chain conveyor 2, and a cleaning device is provided on the top of the base plate 1. The cleaning device includes a cleaning unit and a slag removal unit.

[0020] The cleaning unit is located on the top left side of the base plate 1, and the impurity removal unit is located on the top left side of the base plate 1.

[0021] The cleaning unit includes a guide plate 401, a robotic arm 402, a bracket 403, a mounting head 404, a telescopic component 405, and a clamping plate 406. The guide plate 401 is installed on the top front of the base plate 1. The guide plate 401 is inclined and tilted downwards at a 30-degree angle. When there are floating objects inside the mold 3, the telescopic component 405 is activated to move the clamping plate 406, causing the clamping plate 406 to pick up the floating objects and push them towards the guide plate 401. The scum flows out of the mold 3 along the guide plate 401, thus cleaning the scum. Hand 402 is installed on the top left side of base plate 1, bracket 403 is installed on the right end of robot hand 402, mounting head 404 is fixedly installed on the top of bracket 403, the upper end of mounting head 404 is provided with external thread, and mounting head 404 is installed on robot hand 402 by threaded connection, so as to facilitate mounting bracket 403 on robot hand 402, telescopic component 405 is fixedly installed on the left and right sides of bracket 403, telescopic component 405 is electric push rod, and clamping plate 406 is fixedly installed on the output end of telescopic component 405.

[0022] Example 2: Based on Example 1: The impurity removal unit includes a guide rod 501, a sliding plate 502, a first connecting rod 503, a cleaning block 504, and a second connecting rod 505. The guide rod 501 is fixedly installed inside the bracket 403, guiding the movement of the sliding plate 502, causing the sliding plate 502 to move up and down along the guide rod 501. The sliding plate 502 is slidably connected to the outside of the bracket 403. The upper end of the first connecting rod 503 is rotatably connected to the left and right sides of the sliding plate 502, and the lower end of the first connecting rod 503 is rotatably connected to the upper end of the clamping plate 406. When the left and right clamping plates 406 move closer or further apart, the left and right connecting rods 503 move around the robot arm 402. While the clamping plate 406 rotates, it can push the slide plate 502 to move up and down along the guide rod 501. The cleaning block 504 is slidably connected to the outside of the clamping plate 406. The upper end of the connecting rod 505 is rotatably connected to the left and right sides of the slide plate 502, and the lower end of the connecting rod 505 is rotatably connected to the side of the cleaning block 504. When the left and right clamping plates 406 separate, the slide plate 502 is pulled down by the connecting rod 503. At the same time, the slide plate 502 pushes the connecting rod 505 down to drive the cleaning block 504 to move down along the clamping plate 406, removing the scum adhering to the clamping plate 406, thus cleaning the clamping plate 406 and facilitating the subsequent cleaning of the scum inside the mold 3 by the clamping plate 406.

[0023] Example 3: Based on Example 2: The distance between the bottom of the guide rod 501 and the top of the bracket 403 is less than the distance between the top of the clamping plate 406 and the top of the bracket 403, so as to avoid the two clamping plates 406 from colliding with the guide rod 501 when they get close to each other, thus achieving the clamping of the scum.

[0024] During use, when there is scum inside the mold 3, the robotic arm 402 is activated to move the support 403 to a suitable position. Then, the telescopic component 405 is activated to push the two clamping plates 406 closer together to clamp the scum. As the two clamping plates 406 approach each other, the connecting rod 1 503 pushes the sliding plate 502 upward, and at the same time, the connecting rod 2 505 pulls the clamping plates 406 upward, so that the cleaning block 504 is located at the upper end of the clamping plates 406, thereby enabling the lower end of the clamping plates 406 to clamp the scum. Then, the robotic arm 402 directs the scum to the guide plate 401, and the scum flows out of the mold 3 along the guide plate 401, thus cleaning the scum. Then, the telescopic component 405 is activated to move the two clamping plates 406 away from each other. At the same time, the connecting rod 1 503 pulls the sliding plate 502 down, and the sliding plate 502 pushes the connecting rod 2 505 to move the cleaning block 504 down, pushing off the scum adhering to the bottom of the clamping plate 406, thus cleaning the clamping plate 406 and facilitating the subsequent scum cleaning work of the clamping plate 406.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A zinc ingot casting slag cleaning device, comprising a base plate (1), a chain conveyor (2), and a mold (3), wherein the chain conveyor (2) is installed on top of the base plate (1), and the mold (3) is installed on top of the chain conveyor (2), characterized in that: The bottom plate (1) is provided with a cleaning device on its top, the cleaning device including a cleaning unit and a cleaning unit; The cleaning unit is located on the top left side of the base plate (1), and the impurity removal unit is located on the top left side of the base plate (1); The cleaning unit includes a guide plate (401), a robotic arm (402), a bracket (403), a mounting head (404), a telescopic component (405), and a clamping plate (406). The guide plate (401) is installed on the top front of the base plate (1), the robotic arm (402) is installed on the top left side of the base plate (1), the bracket (403) is installed on the right end of the robotic arm (402), the mounting head (404) is fixedly installed on the top of the bracket (403), the telescopic component (405) is fixedly installed on the left and right sides of the bracket (403), and the clamping plate (406) is fixedly installed on the output end of the telescopic component (405).

2. A device for cleaning dross from a zinc ingot as claimed in claim 1, characterized in that: The mounting head (404) has an external thread at its upper end, and the mounting head (404) is mounted on the robot (402) by means of a threaded connection.

3. The zinc ingot casting slag cleaning device according to claim 1, characterized in that: The guide plate (401) is an inclined surface, tilted downwards at a 30-degree angle.

4. A device for cleaning dross from a zinc ingot as claimed in claim 1, characterized in that: The impurity removal unit includes a guide rod (501), a slide plate (502), a first connecting rod (503), a cleaning block (504), and a second connecting rod (505). The guide rod (501) is fixedly installed inside the bracket (403). The slide plate (502) is slidably connected to the outside of the bracket (403). The upper end of the first connecting rod (503) is rotatably connected to the left and right sides of the slide plate (502). The cleaning block (504) is slidably connected to the outside of the clamping plate (406). The upper end of the second connecting rod (505) is rotatably connected to the left and right sides of the slide plate (502).

5. A device for removing dross from a zinc ingot as claimed in claim 4, wherein: The lower end of the connecting rod (503) is rotatably connected to the upper end of the clamping plate (406).

6. A device for removing dross from a zinc ingot as claimed in claim 4, wherein: The lower end of the connecting rod 2 (505) is rotatably connected to the side of the cleaning block (504).

7. A device for removing dross from a zinc ingot as claimed in claim 4, wherein: The distance between the bottom of the guide rod (501) and the top of the bracket (403) is less than the distance between the top of the clamp (406) and the top of the bracket (403).

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