A plate shearing machine blanking device with automatic scrap collecting function

Abstract

The utility model provides a kind of shearing machine blanking device with automatic collection function of waste, collecting mechanism includes inclined plate, collection box, limit block, screening plate, collection box, fixed assembly and vibration component, inclined plate is fixed on operation table, collection box is connected with inclined plate, limit block is respectively fixed on the inner wall of collection box, screening plate is set on limit block, screening plate is opened with screening hole, collection box is installed in collection box, connection groove is opened on collection box, fixed assembly is located on collection box, vibration component is set in the bottom of collection box.The utility model embodiment of a kind of shearing machine blanking device with automatic collection function of waste, by being set on blanking device collection box, and screening plate is set in box, so that directly separate plate and waste, do not need artificial sorting, so the collection efficiency of waste is high.

Description

Technical Field

[0001] This utility model relates to the technical field of shearing machines, and in particular to a shearing machine feeding device with automatic waste collection function. Background Technology

[0002] A shearing machine is a mechanical device used to cut sheet metal. It applies pressure through upper and lower blades, cutting the sheet metal cleanly like scissors. It is commonly used in metal processing and manufacturing. During the shearing process, a certain amount of waste material is generated, which is usually discharged along with the cut sheet metal through the shearing machine's unloading device.

[0003] When using the shearing machine's feeding device, the waste material generated during the cutting process is mixed with the cut board material and discharged together, usually directly onto the ground. Afterwards, the staff sorts out the boards. Larger boards are easier to sort, but because there is a lot of waste material and it is small and scattered, recycling the waste material is more troublesome and will greatly increase the workload of the staff. Utility Model Content

[0004] The present invention aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to provide a shearing machine feeding device with automatic waste collection function. By setting a collection box on the feeding device and setting a screening plate inside the box, the board and waste are directly separated without manual sorting, thus achieving high waste collection efficiency.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a shearing machine feeding device with automatic waste collection function, comprising: an operating table, a shearing component, and a collection mechanism. The shearing component is disposed on the operating table, and the collection mechanism is disposed on the operating table. The collection mechanism includes an inclined plate, a collection box, a limiting block, a screening plate, a collection container, a fixing component, and a vibration component. The inclined plate is fixed on the operating table, the collection box is connected to the inclined plate, the limiting block is fixed on the inner wall of the collection box, the screening plate is disposed on the limiting block, the screening plate has screening holes, the collection container is installed inside the collection box, the collection box has a connecting groove, the fixing component is disposed on the collection box, and the vibration component is disposed at the bottom of the collection box.

[0007] In addition, the shearing machine feeding device with automatic waste collection function proposed above according to this utility model may also have the following additional technical features:

[0008] Specifically, the shearing assembly includes a hydraulic column, a connecting plate, and a blade. The hydraulic column is mounted on the operating table, and the two sides of the connecting plate are connected to the corresponding hydraulic columns. The blade is connected to the connecting plate.

[0009] Specifically, the fixing component includes a locking block, a connecting piece, and a first spring. The collection box has a movable groove, the locking block is slidably connected to the movable groove, the connecting piece is connected to the other end of the locking block, the first spring is sleeved on the outside of the locking block, and the two ends of the first spring are respectively connected to the connecting piece and the collection box.

[0010] Specifically, a pull ring is installed on the connecting piece.

[0011] Specifically, the vibration assembly includes a baffle, a power source, telescopic columns, a storage cylinder, a fixing block, and a second spring. The baffle is fixedly connected to the inclined plate. The power source is installed at the bottom of the collection box. One end of each telescopic column is fixedly connected to the bottom of the collection box. Each storage cylinder is slidably connected to its corresponding telescopic column. Each fixing block is fixedly connected to the bottom of its corresponding storage cylinder and to the side wall of the collection box. Each second spring is sleeved on the outside of its corresponding storage cylinder, and both ends of the second spring are connected to the bottom of the inclined plate and the fixing block, respectively.

[0012] Specifically, a limit strip is fixedly connected to the outer wall of the telescopic column, and a limit groove is opened on the inner wall of the storage cylinder.

[0013] Specifically, a handle is fixedly connected to the outer wall of the collection box.

[0014] Specifically, a protective assembly is provided on the operating table. The protective assembly includes a connecting block, a protective plate, a driving block, a driving component, and a threaded post. The connecting blocks are fixed on the operating table and have mounting slots and through holes. The protective plate is slidably connected to the mounting slots. The driving blocks are fixed on the outer wall of the protective plate and have threaded holes. The driving components are fixed on the corresponding connecting blocks. The threaded posts pass through the corresponding through holes and are connected to the rotation shaft of the corresponding driving component. The threaded posts are also threadedly connected to the corresponding threaded holes.

[0015] Specifically, a limiting block is fixedly connected to the side wall of the control panel.

[0016] Specifically, the limiting block has limiting holes.

[0017] Compared with existing technologies, this utility model has the following advantages: This feeding device achieves automated separation of sheet materials and waste by setting a collection box with a built-in screening plate below its outlet. Its core principle lies in utilizing the screening holes of the screening plate; the neatly finished sheet materials after cutting remain on the screen plate, while smaller, edge-shaped waste materials fall through the screening holes into the collection box at the bottom of the box. This design completely replaces the traditional time-consuming and labor-intensive manual sorting process, making waste collection continuous and efficient. It not only significantly improves production efficiency and reduces labor costs but also maintains a clean and orderly working environment, greatly facilitating subsequent waste recycling and processing.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0020] Figure 1 This is a schematic diagram of a shearing machine feeding device with automatic waste collection function according to an embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of the protective component structure of a shearing machine feeding device with automatic waste collection function according to an embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the collection mechanism of a shearing machine feeding device with automatic waste collection function according to an embodiment of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of a shearing machine feeding device with automatic waste collection function, according to an embodiment of the present invention, in which the baffle and power source are used together;

[0024] Figure 5 This is a schematic diagram of the vibration assembly structure of a shearing machine feeding device with automatic waste collection function according to an embodiment of the present invention;

[0025] Figure 6 This invention relates to a shearing machine feeding device with automatic waste collection function, according to one embodiment of the present invention. Figure 4 Enlarged structural diagram at point A in the middle;

[0026] Figure 7 This invention relates to a shearing machine feeding device with automatic waste collection function, according to one embodiment of the present invention. Figure 2 Enlarged structural diagram at point B;

[0027] Figure 8 This invention relates to a shearing machine feeding device with automatic waste collection function, according to one embodiment of the present invention. Figure 2 Enlarged structural diagram at point C.

[0028] Reference numerals: 1. Operating table; 2. Shearing assembly; 21. Hydraulic column; 22. Connecting plate; 23. Blade; 3. Collection mechanism; 31. Inclined plate; 32. Collection box; 33. Limiting block; 34. Screening plate; 35. Screening hole; 36. Collection box; 37. Connecting groove; 38. Fixing assembly; 381. Movable groove; 382. Locking block; 383. Connecting piece; 384. First spring; 385. Pull ring; 39. Vibration Components; 391, baffle; 392, power source; 393, telescopic column; 394, limit strip; 395, storage tube; 396, limit groove; 397, fixing block; 398, second spring; 4, handle; 5, protective component; 51, connecting block; 52, mounting groove; 53, through hole; 54, protective plate; 55, drive block; 56, threaded hole; 57, drive component; 58, threaded column; 6, limiting block; 7, limiting hole. Detailed Implementation

[0029] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0030] The following description, with reference to the accompanying drawings, describes a shearing machine feeding device with automatic waste collection function, according to an embodiment of the present invention.

[0031] like Figures 1-8 As shown in the figure, a shearing machine feeding device with automatic waste collection function according to an embodiment of the present invention includes: an operating table 1, a shearing component 2 and a collection mechanism 3.

[0032] The shearing component 2 is mounted on the operating table 1, and the collecting mechanism 3 is mounted on the operating table 1.

[0033] The collection mechanism 3 includes an inclined plate 31, a collection box 32, a limiting block 33, a screening plate 34, a collection box 36, a fixing component 38, and a vibration component 39.

[0034] An inclined plate 31 is fixed on the operating table 1. A collection box 32 is connected to the inclined plate 31. Limiting blocks 33 are fixed on the inner wall of the collection box 32. A screening plate 34 is set on the limiting blocks 33. Screening holes 35 are opened on the screening plate 34. A collection box 36 is installed inside the collection box 32. A connecting groove 37 is opened on the collection box 32. A fixing component 38 is set on the collection box 32. A vibration component 39 is set at the bottom of the collection box 32.

[0035] The fixing component 38 includes a locking block 382, ​​a connecting piece 383, and a first spring 384.

[0036] The collection box 32 has a movable groove 381. The locking block 382 is slidably connected to the movable groove 381. The connecting piece 383 is connected to the other end of the locking block 382. The first spring 384 is sleeved on the outside of the locking block 382, ​​and the two ends of the first spring 384 are respectively connected to the connecting piece 383 and the collection box 32. A pull ring 385 is installed on the connecting piece 383.

[0037] The vibration assembly 39 includes a baffle 391, a power source 392, a telescopic column 393, a storage tube 395, a fixing block 397, and a second spring 398.

[0038] The baffle 391 is fixedly connected to the inclined plate 31. The power source 392 is installed at the bottom of the collection box 32. One end of the telescopic column 393 is fixedly connected to the bottom of the collection box 32. The storage tubes 395 are slidably connected to the corresponding telescopic columns 393. The fixing blocks 397 are fixedly connected to the bottom of the corresponding storage tubes 395 and to the side wall of the collection box 32. The second springs 398 are sleeved on the outside of the corresponding storage tubes 395 and the two ends of the second springs 398 are connected to the bottom of the inclined plate 31 and the fixing blocks 397 respectively. The outer wall of the telescopic column 393 is fixedly connected to the limiting strip 394. The inner wall of the storage tube 395 is provided with the limiting groove 396. The outer wall of the collection box 36 is fixedly connected to the handle 4.

[0039] It should be noted that the power source 392 described in this embodiment can be a vibration motor.

[0040] Specifically, after the metal sheet is cut, the waste material mixed with the sheet slides from the inclined plate 31 into the collection box 32, and then falls onto the screening plate 34. Afterwards, the power source 392 is activated by the external control device, which drives the collection box 32 to vibrate. The vibration force is then transmitted from the collection box 32 to the second spring 398. Under the restriction of the telescopic column 393 and the storage cylinder 395, the second spring 398 can only extend and contract in the vertical direction. In this way, the collection box 32 vibrates up and down on the surface of the baffle 391, and the metal waste falls from the screening hole 35 into the collection box 36. The larger cut metal sheets are trapped on the screening plate 34, thus realizing the automatic collection of waste. Furthermore, the telescopic column 393 will not rotate on the inner wall of the storage cylinder 395 under the restriction of the telescopic column 393, thus ensuring that the second spring 398 will not rotate, so that the force on the second spring 398 is always in the vertical direction.

[0041] Once the waste in the collection box 36 has been collected to a certain extent, the staff first pulls the pull ring 385 by hand, causing the locking block 382 to slide down in the movable groove 381. When the locking block 382 no longer restricts the collection box 36, the staff then pulls the handle 4 with the other hand to make the collection box 36 slide at the bottom of the collection box 32 and be pulled out from the connecting groove 37. Then the waste in the collection box 36 is processed in a concentrated manner, and then the collection box 36 is reset.

[0042] In one embodiment of this application, such as Figure 1 As shown, the shearing assembly 2 includes a hydraulic column 21, a connecting plate 22, and a blade 23.

[0043] The hydraulic column 21 is set on the operating table 1, and the two sides of the connecting plate 22 are respectively connected to the corresponding hydraulic column 21. The blade 23 is connected to the connecting plate 22.

[0044] Specifically, when it is necessary to cut metal sheets, the operator first places the sheet on the operating table 1 and moves it below the blade 23, and then starts the hydraulic column 21 to drive the blade 23 down to cut the sheet.

[0045] In one embodiment of this application, such as Figure 2 , Figure 7 and Figure 8 As shown, a protective component 5 is installed on the control panel 1.

[0046] The protective component 5 includes a connecting block 51, a protective plate 54, a driving block 55, a driving component 57, and a threaded post 58.

[0047] Connecting blocks 51 are fixed on the operating table 1. Each connecting block 51 has an installation groove 52 and a through hole 53. The protective plate 54 is slidably connected to the installation groove 52. The driving blocks 55 are fixed on the outer wall of the protective plate 54. Each driving block 55 has a threaded hole 56. The driving components 57 are fixed on the corresponding connecting blocks 51. The threaded posts 58 pass through the corresponding through holes 53 and are connected to the rotation shaft of the corresponding driving component 57. The threaded posts 58 are threadedly connected to the corresponding threaded holes 56.

[0048] It should be noted that the driving component 57 described in this embodiment can be a motor, and a master-slave control method is used to set one of them as the master motor and the other as the slave motor to run synchronously with the master motor.

[0049] Specifically, when cutting metal sheets, the drive unit 57 is activated before cutting by program control. Then, the rotation axis of the drive unit 57 drives the drive unit 57 to rotate. Since the drive unit 57 is confined in the mounting groove 52, the drive block 55 cannot rotate with the threaded post 58. Therefore, the drive block 55 will drive the protective plate 54 to move downward in the mounting groove 52 to cover the exposed cutting part. This avoids accidental injury to the worker's hand when cutting, as it is still under the blade 23, thus protecting the worker.

[0050] In one embodiment of this application, such as Figure 1 As shown, a limiting block 6 is fixedly connected to the side wall of the operating table 1, and a limiting hole 7 is provided on the limiting block 6.

[0051] It should be noted that the limiting block 6 can be fixed to the ground by passing bolts or other tools through the limiting hole 7, thereby reinforcing the operating table 1 and preventing the operating table 1 from moving.

[0052] Working principle: After the metal sheet is cut, the waste material mixed with the sheet slides from the inclined plate 31 into the collection box 32, and then falls onto the screening plate 34. Then, the power source 392 is activated by the external control device, which drives the collection box 32 to vibrate. The vibration force is then transmitted from the collection box 32 to the second spring 398. Under the restriction of the telescopic column 393 and the collection cylinder 395, the second spring 398 can only extend and contract in the vertical direction. In this way, the collection box 32 vibrates up and down on the surface of the baffle 391. The metal waste falls from the screening hole 35 into the collection box 36, while the larger cut metal sheets are trapped on the screening plate 34. This achieves automatic collection of waste. Furthermore, the telescopic column 393 will not rotate on the inner wall of the collection cylinder 395 under the restriction of the telescopic column 393, thus ensuring that the second spring 398 will not rotate, so that the force on the second spring 398 is always in the vertical direction.

[0053] Once the waste in the collection box 36 has been collected to a certain extent, the staff first pulls the pull ring 385 by hand, causing the locking block 382 to slide down in the movable groove 381. When the locking block 382 no longer restricts the collection box 36, the staff then pulls the handle 4 with the other hand to make the collection box 36 slide at the bottom of the collection box 32 and be pulled out from the connecting groove 37. Then the waste in the collection box 36 is processed in a concentrated manner, and then the collection box 36 is reset.

[0054] When cutting metal sheets, the program controls the activation of the drive unit 57 before cutting. The rotation axis of the drive unit 57 then drives the drive unit 57 to rotate. Since the drive unit 57 is confined within the mounting groove 52, the drive block 55 cannot rotate with the threaded post 58. Therefore, the drive block 55 will drive the protective plate 54 to move downward within the mounting groove 52 to cover the exposed cutting area. This prevents the worker's hand from being under the blade 23 during cutting and thus protects the worker.

[0055] In summary, by setting a collection box 32 with a built-in screening plate 34 below the inclined plate 31, the automatic separation of board material and waste material is achieved. The core principle is to use the screening holes 35 of the screening plate 34 to screen the waste material. The cut and neat finished board material will stay on the screening plate 34, while the smaller edge waste material will fall into the collection box 36 at the bottom of the collection box 32 through the screening holes 35.

[0056] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0057] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0058] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A blanking device of a plate shearing machine with automatic waste collection function, characterized in that, include: The system comprises an operating table (1), a shearing assembly (2), and a collecting mechanism (3). The shearing assembly (2) is mounted on the operating table (1), and the collecting mechanism (3) is mounted on the operating table (1). The collecting mechanism (3) includes an inclined plate (31), a collecting box (32), a limiting block (33), a screening plate (34), a collecting container (36), a fixing assembly (38), and a vibration assembly (39). The inclined plate (31) is fixed on the operating table (1), and the collecting box (32) is connected to the inclined plate. The plates (31) are connected, the limiting blocks (33) are respectively fixed on the inner wall of the collection box (32), the screening plate (34) is set on the limiting block (33), the screening plate (34) is provided with screening holes (35), the collection box (36) is installed in the collection box (32), the collection box (32) is provided with a connecting groove (37), the fixing component (38) is set on the collection box (32), and the vibration component (39) is set at the bottom of the collection box (32).

2. The plate shearing machine blanking device with automatic scrap collecting function according to claim 1, characterized in that, The shearing assembly (2) includes a hydraulic column (21), a connecting plate (22) and a blade (23). The hydraulic column (21) is mounted on the operating table (1). The two sides of the connecting plate (22) are respectively connected to the corresponding hydraulic column (21). The blade (23) is connected to the connecting plate (22).

3. The shearing machine feeding device with automatic waste collection function according to claim 1, characterized in that, The fixing component (38) includes a locking block (382), a connecting piece (383), and a first spring (384). The collection box (32) has a movable groove (381). The locking block (382) is slidably connected to the movable groove (381). The connecting piece (383) is connected to the other end of the locking block (382). The first spring (384) is sleeved on the outside of the locking block (382), and both ends of the first spring (384) are connected to the connecting piece (383) and the collection box (32) respectively.

4. The plate shearing machine blanking device with automatic scrap collecting function according to claim 3, characterized in that, A pull ring (385) is installed on the connecting piece (383).

5. The guillotine shear blanking device with automatic scrap collection function according to claim 1, characterized in that, The vibration assembly (39) includes a baffle (391), a power source (392), a telescopic column (393), a storage tube (395), a fixing block (397), and a second spring (398). The baffle (391) is fixedly connected to the inclined plate (31). The power source (392) is installed at the bottom of the collection box (32). One end of the telescopic column (393) is fixedly connected to the bottom of the collection box (32). The storage tubes (395) are slidably connected to the corresponding telescopic columns (393). The fixing blocks (397) are fixedly connected to the bottom of the corresponding storage tubes (395) and to the side wall of the collection box (32). The second springs (398) are sleeved on the outside of the corresponding storage tubes (395) and the two ends of the second springs (398) are connected to the bottom of the inclined plate (31) and the fixing block (397) respectively.

6. The guillotine shear blanking device with automatic scrap collection function according to claim 5, characterized in that, A limiting strip (394) is fixedly connected to the outer wall of the telescopic column (393), and a limiting groove (396) is opened on the inner wall of the storage cylinder (395).

7. The guillotine shear blanking device with automatic scrap collection function according to claim 1, characterized in that, A handle (4) is fixedly connected to the outer wall of the collection box (36).

8. The guillotine shear blanking device with automatic scrap collection function according to claim 1, characterized in that, The operating table (1) is provided with a protective component (5). The protective component (5) includes a connecting block (51), a protective plate (54), a driving block (55), a driving component (57), and a threaded post (58). The connecting block (51) is fixed on the operating table (1). The connecting block (51) is provided with a mounting groove (52) and a through hole (53). The protective plate (54) is slidably connected to the mounting groove (52). The driving block (55) is fixed on the outer wall of the protective plate (54). The driving block (55) is provided with a threaded hole (56). The driving component (57) is fixed on the corresponding connecting block (51). The threaded post (58) passes through the corresponding through hole (53) and is connected to the rotation shaft of the corresponding driving component (57). The threaded post (58) is threadedly connected to the corresponding threaded hole (56).

9. The guillotine shear blanking device with automatic scrap collection function according to claim 1, characterized in that, A limiting block (6) is fixedly connected to the side wall of the operating table (1).

10. The guillotine shear blanking device with automatic scrap collection function according to claim 9, characterized in that, The limiting block (6) has a limiting hole (7).

Images