A straight seam welded pipe scar point processing device

CN224764442UActive Publication Date: 2026-09-18GUANGXI ZHONGYI IND GRP CO LTD
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Patent Information

Application Number
CN202522297140.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-09-18
Estimated Expiration
2035-10-30

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种直缝焊管疤点处理装置,以解决背景技术中提到的传统的清理装置在使用时,大多数都是人工手持打磨机的方式来对钢管的疤点位置进行打磨,此种处理方式不仅操作起来较为麻烦,而且当钢管的长度较长时,则会降低除疤效率的技术问题

Benefits of technology

(1)本实用新型通过设置转动轴、第一输送辊、气缸和第二输送辊,从而使用者可以通过控制气缸来使起输出端带动升降架以及第二输送辊向下移动,以使其对第一输送辊上端的直缝焊管相抵触,然后控制电机来使同步带和同步轮带动多个转动轴进行转动,以实现对直缝焊管进行送料的效果,方便后续刮疤的进行。

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Abstract

The utility model belongs to the straight -welded pipe processing technical field, concretely relates to a kind of straight -welded pipe scar point processing device, including support frame, rotating shaft is rotationally arranged in the inside of support frame, rotating shaft is provided with multiple and linear arrangement, first conveying roller is equipped on rotating shaft, the upper end surface of support frame is fixedly provided with vertical frame, the upper end surface of vertical frame is fixedly provided with cylinder, the output end of cylinder passes through vertical frame and is equipped with lifting frame, second conveying roller is rotationally arranged in the inside of lifting frame, second conveying roller is located the upper end of first conveying roller, the upper end surface of support frame and located one side is provided with scar scraping subassembly, so that user can make the output end drive lifting frame and second conveying roller to move downward by controlling cylinder, to make it to be in contact with the straight -welded pipe of first conveying roller upper end, then control motor to make synchronous belt and synchronous pulley drive multiple rotating shafts to rotate, to realize the effect of feeding to straight -welded pipe, facilitate the subsequent scar scraping to carry out.
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Description

Technical Field

[0001] This utility model belongs to the field of straight seam welded pipe processing technology, specifically relating to a device for treating scars on straight seam welded pipes. Background Technology

[0002] Straight seam welded pipe refers to steel pipes made by welding hot-rolled or cold-rolled steel plates or strips into straight seams on welding equipment. Due to its simple production process, high production efficiency, and low cost, this method of steel pipe production has developed rapidly. During production, long strips of steel of a certain specification are formed into round pipes using a high-frequency welding unit and then welded into round pipes. After welding, a scar is easily left at the weld seam, which requires a treatment device to clean it.

[0003] However, traditional cleaning devices mostly rely on manual hand-held grinders to grind the blemishes on steel pipes. This method is not only cumbersome to operate, but also reduces the efficiency of blemish removal when the steel pipe is long. Furthermore, it is difficult to collect the residue during the blemish removal process, which can have a certain impact on the working environment, making it impractical.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this utility model is to provide a device for treating scars on straight seam welded pipes, in order to solve the technical problem mentioned in the background art that most of the traditional cleaning devices are used by manually holding a grinder to grind the scars on the steel pipe. This method is not only cumbersome to operate, but also reduces the scar removal efficiency when the steel pipe is long.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A device for treating defects in straight seam welded pipes includes a support frame. Multiple rotating shafts are arranged linearly within the support frame, each equipped with a first conveying roller. A vertical frame is fixedly mounted on the upper surface of the support frame, and a cylinder is fixedly mounted on the upper surface of the vertical frame. The output end of the cylinder passes through the vertical frame and is connected to a lifting frame. A second conveying roller is rotatably mounted inside the lifting frame, located directly above the first conveying rollers. A scratching assembly is mounted on one side of the upper surface of the support frame. The scratching assembly includes two sets of upright plates, each fixedly connected to the support frame at its bottom. A back plate is fixedly mounted between the two upright plates.

[0007] Furthermore, a strip block is fixed on the outer wall of the back plate, a trapezoidal groove is formed on the lower end face of the strip block, a trapezoidal block is slidably arranged inside the trapezoidal groove, and a scraper is provided at the bottom of the trapezoidal block.

[0008] Furthermore, the upper end of the trapezoidal block is rotatably provided with a threaded rod, which is threadedly connected to the strip block, and the upper end of the threaded rod passes through the strip block and is fixedly provided with a knob.

[0009] Furthermore, a frame is fixedly provided on the inner wall of the support frame, the frame is located at the lower end of the scraping assembly, a conical head is fixedly provided inside the frame, a pipe is connected to the bottom of the conical head, the other end of the pipe passes through the support frame and is provided with a cleaning box, a base is fixedly provided on the lower end face of the support frame, the cleaning box is located at the upper end of the base, and a negative pressure fan is provided on the outer wall of the cleaning box.

[0010] Furthermore, a filter screen is fixedly installed inside the impurity removal box, and the filter screen is located on one side of the negative pressure fan.

[0011] Furthermore, one end of each rotating shaft passes through the support frame and is provided with a synchronous pulley, and a synchronous belt is provided between the two synchronous pulleys. A motor is fixedly installed on the outer wall of the support frame and on one side, and the output end of the motor is fixedly connected to the rotating shaft.

[0012] Furthermore, a notch is provided at one end of the impurity removal box, and a baffle is provided on one side of the notch. The baffle is fixedly installed to the impurity removal box with bolts.

[0013] Furthermore, guide rods are fixedly provided on the upper end surface of the lifting frame and on both sides, and the guide rods are slidably installed with the upright frame.

[0014] Compared with the prior art, the present invention has the following beneficial effects: (1) By setting up a rotating shaft, a first conveying roller, a cylinder and a second conveying roller, the user can control the cylinder to drive the lifting frame and the second conveying roller to move downward so that they come into contact with the straight seam welded pipe at the upper end of the first conveying roller. Then, the motor is controlled to drive the synchronous belt and synchronous pulley to rotate multiple rotating shafts to achieve the effect of feeding the straight seam welded pipe, which facilitates the subsequent scraping.

[0015] (2) By setting up a strip block, a trapezoidal block, a scraper and a threaded rod, the user can rotate the knob to make the threaded rod move the trapezoidal block and the scraper downward so that the scraper contacts the scars on the straight seam welded pipe, thereby cleaning the weld scars during the transportation process, further increasing the scar removal efficiency and making it convenient to use.

[0016] (3) By setting up a frame, a conical head, a pipe and a cleaning box, the user can turn on the negative pressure fan to create negative pressure inside the pipe and the conical head during the treatment of scars, so that the scraped metal impurities enter the conical head and then enter the cleaning box through the pipe. After the scar removal is completed, the baffle can be disassembled and the impurities inside the cleaning box can be taken out through the notch for convenient continued use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram showing the positions of the second conveying roller and guide rod on the lifting frame of this utility model; Figure 3 This is a schematic diagram showing the installation positions of the internal frame, conical head, pipes, and impurity removal box of the support frame of this utility model; Figure 4 This is a schematic diagram showing the positions of the threaded rod, knob, and scraper on the trapezoidal block of this utility model; Figure 5 This is a schematic diagram showing the positions of the upright plate, back plate, strip block, and trapezoidal groove on the support frame of this utility model.

[0018] Explanation of key figure labels: 1. Support frame; 2. Rotating shaft; 3. First conveyor roller; 4. Vertical frame; 5. Cylinder; 6. Lifting frame; 7. Second conveyor roller; 8. Vertical plate; 9. Back plate; 10. Strip block; 11. Trapezoidal groove; 12. Trapezoidal block; 13. Scraper; 14. Threaded rod; 15. Knob; 16. Frame; 17. Conical head; 18. Pipe; 19. Impurity removal box; 20. Base; 21. Negative pressure fan; 22. Filter screen; 23. Synchronous pulley; 24. Synchronous belt; 25. Motor; 26. Notch; 27. Baffle; 28. Guide rod. Detailed Implementation

[0019] The technical solution of this utility model patent will be clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Example See appendix Figure 1-5 A device for treating defects in straight seam welded pipes, comprising: A support frame 1 has a rotating shaft 2 inside, which is arranged linearly. Each rotating shaft 2 is equipped with a first conveying roller 3. A vertical frame 4 is fixedly mounted on the upper end of the support frame 1. A cylinder 5 is fixedly mounted on the upper end of the vertical frame 4. The output end of the cylinder 5 passes through the vertical frame 4 and is connected to a lifting frame 6. A second conveying roller 7 is rotatably mounted inside the lifting frame 6. The second conveying roller 7 is located directly above the first conveying roller 3. A scraping assembly is provided on one side of the upper end of the support frame 1. The scraping assembly includes two sets of vertical plates 8, the bottom of which is fixedly connected to the support frame 1. A back plate 9 is fixedly mounted in the middle of the two vertical plates 8. One end of each rotating shaft 2 passes through the support frame 1 and is equipped with a synchronous pulley 23. A synchronous belt 24 is provided between the two synchronous pulleys 23. A motor 25 is fixedly mounted on one side of the outer wall of the support frame 1. The output end of the motor 25 is fixedly connected to the rotating shaft 2. Guide rods 28 are fixedly mounted on both sides of the upper end of the lifting frame 6. The guide rods 28 are slidably mounted to the vertical frame 4. A strip block 10 is fixedly provided on the outer wall of the back plate 9. A trapezoidal groove 11 is provided on the lower end face of the strip block 10. A trapezoidal block 12 is slidably provided inside the trapezoidal groove 11. A scraper 13 is provided at the bottom of the trapezoidal block 12. A threaded rod 14 is rotatably provided at the upper end of the trapezoidal block 12. The threaded rod 14 is threadedly connected to the strip block 10. The upper end of the threaded rod 14 passes through the strip block 10 and is fixedly provided with a knob 15.

[0021] The user can rotate the knob 15 to move the threaded rod 14, which in turn moves the trapezoidal block 12 and the scraper 13 downwards, so that the scraper 13 contacts the scars on the straight seam welded pipe. Then, by controlling the cylinder 5, the user can move the output end of the lifting frame 6 and the second conveyor roller 7 downwards, so that they come into contact with the straight seam welded pipe at the upper end of the first conveyor roller 3. After that, the user can control the motor 25 to make the synchronous belt 24 and the synchronous pulley 23 drive multiple rotating shafts 2 to rotate, so that the first conveyor roller 3 and the second conveyor roller 7 feed the straight seam welded pipe. During the feeding process, the scraper 13 cleans the scars at the welding position, thereby increasing the scar removal efficiency and making it convenient to use.

[0022] In this embodiment, a frame 16 is fixedly installed on the inner wall of the support frame 1. The frame 16 is located at the lower end of the scraping assembly. A conical head 17 is fixedly installed inside the frame 16. A pipe 18 is connected to the bottom of the conical head 17. The other end of the pipe 18 passes through the support frame 1 and is equipped with a cleaning box 19. A base 20 is fixedly installed on the lower end face of the support frame 1. The cleaning box 19 is located at the upper end of the base 20. A negative pressure fan 21 is installed on the outer wall of the cleaning box 19. A filter screen 22 is fixedly installed inside the cleaning box 19 and is located on one side of the negative pressure fan 21. During the treatment of the scraped area, the user can turn on the negative pressure fan 21 to create negative pressure inside the pipe 18 and the conical head 17, thereby causing the scraped metal impurities to enter the conical head 17. Subsequently, they will enter the cleaning box 19 through the pipe 18, which helps with subsequent centralized cleaning.

[0023] In this embodiment, a notch 26 is provided at one end of the impurity removal box 19, and a baffle 27 is provided on one side of the notch 26. The baffle 27 is fixedly installed to the impurity removal box 19 with bolts. After the scar removal is completed, the user can remove the baffle 27 and take out the impurities inside the impurity removal box 19 through the notch 26 for convenient subsequent use.

[0024] In summary, during use, the user can first place the welded pipe on the upper end of the first conveyor roller 3, and then rotate the knob 15 to move the threaded rod 14, the trapezoidal block 12, and the scraper 13 downwards, so that the scraper 13 contacts the scars on the straight seam welded pipe. Then, by controlling the cylinder 5, the output end drives the lifting frame 6 and the second conveyor roller 7 downwards, so that they come into contact with the straight seam welded pipe on the upper end of the first conveyor roller 3. Then, the motor 25 is controlled to drive the synchronous belt 24 and the synchronous pulley 23 to rotate multiple rotating shafts 2, so that the first conveyor roller 3 and the second conveyor roller 7 feed the straight seam welded pipe, thereby making... During the feeding process, the scraper 13 cleans the weld scars to further increase the scar removal efficiency. During the scar removal process, the user can turn on the negative pressure fan 21 to create negative pressure inside the pipe 18 and the conical head 17, so that the scraped metal impurities enter the conical head 17 and then enter the impurity removal box 19 through the pipe 18. After the scraping operation is completed, the baffle 27 and the impurity removal box 19 can be separated by removing the bolts. At this time, the impurities inside the impurity removal box 19 can be taken out through the notch 26 for continued use.

[0025] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. A straight seam welded pipe scar point processing apparatus characterized by comprising: include: A support frame has multiple rotating shafts arranged linearly inside, each equipped with a first conveying roller. A vertical frame is fixedly mounted on the upper surface of the support frame, and a cylinder is fixedly mounted on the upper surface of the vertical frame. The output end of the cylinder passes through the vertical frame and is connected to a lifting frame. A second conveying roller is rotatably mounted inside the lifting frame, located directly above the first conveying rollers. A scraping assembly is provided on one side of the upper surface of the support frame. The scraping assembly includes two sets of upright plates, each fixedly connected to the support frame at its bottom. A back plate is fixedly mounted between the two upright plates.

2. The device for treating defects in straight seam welded pipes according to claim 1, characterized in that, A strip-shaped block is fixed on the outer wall of the back plate. A trapezoidal groove is formed on the lower end face of the strip-shaped block. A trapezoidal block is slidably arranged inside the trapezoidal groove. A scalpel is provided at the bottom of the trapezoidal block.

3. The apparatus for treating a seam of a longitudinally-seam-welded pipe according to claim 2, wherein The upper end of the trapezoidal block is rotatably provided with a threaded rod, which is threadedly connected to the strip block. The upper end of the threaded rod passes through the strip block and is fixedly provided with a knob.

4. The apparatus for treating a seam of a longitudinally-seam-welded pipe according to claim 1, wherein A frame is fixedly installed on the inner wall of the support frame. The frame is located at the lower end of the scraping assembly. A conical head is fixedly installed inside the frame. A pipe is connected to the bottom of the conical head. The other end of the pipe passes through the support frame and is equipped with a cleaning box. A base is fixedly installed on the lower end face of the support frame. The cleaning box is located at the upper end of the base. A negative pressure fan is installed on the outer wall of the cleaning box.

5. The apparatus for treating the scar point of the straight-seam welded pipe according to claim 4, wherein The filter screen is fixedly installed inside the impurity removal box and is located on one side of the negative pressure fan.

6. The apparatus for treating a seam of a longitudinally-seam-welded pipe according to claim 1, wherein One end of each rotating shaft passes through a support frame and is provided with a synchronous pulley. A synchronous belt is provided between each of the two synchronous pulleys. A motor is fixedly installed on the outer wall of the support frame and on one side. The output end of the motor is fixedly connected to the rotating shaft.

7. The apparatus for treating the scar point of the straight-seam welded pipe according to claim 4, wherein The impurity removal box has a notch at one end, and a baffle is provided on one side of the notch. The baffle is fixed to the impurity removal box with bolts.

8. The device for treating defects in straight seam welded pipes according to claim 1, characterized in that, The upper end face of the lifting frame is fixedly provided with guide rods on both sides, and the guide rods are slidably installed with the upright frame.