A ring groove cutting device

Abstract

The utility model discloses a kind of annular groove cutting devices, belong to annular groove processing equipment technical field, comprising: rack, the middle lower part of the rack is provided with motor, the middle upper part of the rack is provided with speed reducer, the output end of the motor is fixed with driving wheel, the driving wheel is connected with the input end transmission of speed reducer by first belt, the top of the rack is fixed with workbench, the center of the workbench is rotatably provided with support disc, the support disc is connected with the output end transmission of speed reducer by pivot, the top of the support disc is detachably fixed with workpiece, one side of the workpiece is provided with semi-automatic cutting machine, and the semi-automatic cutting machine is fixed on workbench. Annular groove appearance of the utility model is flat, guarantees the quality of weld, reduces the quantity of weld repair, improves the weld first pass rate, solves the problem of annular groove opening.

Description

Technical Field

[0001] This utility model belongs to the technical field of annular beveling equipment, and in particular relates to an annular beveling cutting device. Background Technology

[0002] In bridge construction in my country, connections between structures are necessary, including bolted connections and beveling welding. Plate butt joints are the most common, and the method of beveling is crucial. Linear beveling is typically done using semi-automatic beveling machines, while circular beveling is usually done manually with flame cutting. However, manual flame cutting results in poor beveling smoothness, inconsistent beveling size, high skill requirements for personnel, a large workload for repair welding and grinding, is time-consuming, and makes it difficult to guarantee the quality of the weld. This method is time-consuming and labor-intensive, produces poor beveling appearance, results in poor weld quality and a high rework rate, and cannot meet the needs and quality requirements of mass production of steel beams. Utility Model Content

[0003] The purpose of this invention is to provide a ring bevel cutting device to overcome the shortcomings of the existing technology.

[0004] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:

[0005] A ring bevel cutting device includes: a frame, a motor disposed in the lower middle part of the frame, a reduction mechanism disposed in the upper middle part of the frame, a drive wheel fixed to the output end of the motor, the drive wheel being connected to the input end of the reduction mechanism via a first belt, a worktable fixed to the top of the frame, a support plate rotatably disposed at the center of the worktable, the support plate being connected to the output end of the reduction mechanism via a rotating shaft, a workpiece being detachably fixed to the top of the support plate, and a semi-automatic cutting machine disposed on one side of the workpiece, the semi-automatic cutting machine being fixed on the worktable.

[0006] Furthermore, the deceleration mechanism includes a first large disc, a second large disc, and a third large disc rotatably mounted on the frame. A first small disc and a second small disc are respectively fixed at the center of the first large disc and the second large disc. The drive wheel is driven to the first large disc via a first belt. The first small disc on the first large disc is driven to the second large disc via a second belt. The second small disc on the second large disc is driven to the third large disc via a third belt. The top of the third large disc is driven to the rotating shaft.

[0007] Furthermore, the diameter of the first large disc is larger than the diameter of the drive wheel and the first small disc, the diameter of the second large disc is larger than the diameter of the first and second small discs, and the diameter of the third large disc is larger than the diameter of the second small disc.

[0008] Furthermore, both the height and cutting angle of the semi-automatic cutting machine are adjustable.

[0009] The annular bevel cutting device provided by this utility model has the following advantages compared with the prior art:

[0010] 1. The annular bevel of this device produces a smooth appearance, ensuring weld quality, reducing weld rework, improving the first-pass yield rate of welds, and solving the problem of annular bevel production.

[0011] 2. This device has a simple structure. The height of the semi-automatic cutting machine can be adjusted according to the thickness of the workpiece. The cutting angle of the semi-automatic cutting machine can also be adjusted according to the required bevel angle of the workpiece. For ring-shaped workpieces, both the inner and outer circles can be beveled. It has a wide range of applications, is easy to operate, and has low requirements for the operator's skills.

[0012] 3. This device improves work efficiency, shortens project time, and saves costs. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0014] Figure 1 This is a front view diagram of the present invention;

[0015] Figure 2 This is a top perspective view of the present invention.

[0016] In the diagram: 1-Frame, 2-Motor, 3-Drive wheel, 4-First belt, 5-Worktable, 6-Support plate, 7-Rotating shaft, 8-Workpiece, 9-Semi-automatic cutting machine, 10-First large plate, 11-Second large plate, 12-Third large plate, 13-First small plate, 14-Second small plate, 15-Second belt, 16-Third belt. Detailed Implementation

[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments:

[0018] refer to Figure 1-2As shown, this utility model provides a ring bevel cutting device, including: a frame 1, a motor 2 is arranged in the lower middle part of the frame 1, a reduction mechanism is arranged in the upper middle part of the frame 1, a drive wheel 3 is fixed at the output end of the motor 2, the drive wheel 3 is connected to the input end of the reduction mechanism through a first belt 4, a worktable 5 is fixed at the top of the frame 1, a support plate 6 is rotatably arranged at the center of the worktable 5, the support plate 6 is connected to the output end of the reduction mechanism through a rotating shaft 7, a workpiece 8 is detachably fixed at the top of the support plate 6, a semi-automatic cutting machine 9 is arranged on one side of the workpiece 8, and the semi-automatic cutting machine 9 is fixed on the worktable 5.

[0019] In a preferred embodiment, the reduction mechanism includes a first large disk 10, a second large disk 11, and a third large disk 12 rotatably mounted on a frame 1. A first small disk 13 and a second small disk 14 are fixed to the center of the first large disk 10 and the second large disk 11, respectively. The drive wheel 3 is connected to the first large disk 10 via a first belt 4. The first small disk 13 on the first large disk 10 is connected to the second large disk 11 via a second belt 15. The second small disk 14 on the second large disk 11 is connected to the third large disk 12 via a third belt 16. The top end of the third large disk 12 is connected to the rotating shaft 7. The diameter of the first large disk 10 is larger than the diameters of the drive wheel 3 and the first small disk 13; the diameter of the second large disk 11 is larger than the diameters of the first small disk 13 and the second small disk 14; and the diameter of the third large disk 12 is larger than the diameter of the second small disk 14. During operation, since the drive wheel 3 and the first large disc 10 are connected by the first belt 4, their linear velocities are the same. However, the diameter of the first large disc 10 is much larger than the diameter of the drive wheel 3, therefore, the angular velocity of the first large disc 10 is much smaller than the angular velocity of the drive wheel 3. Similarly, since the first small disc 13 is fixed at the center of the first large disc 10, their angular velocities are the same. However, the diameter of the first small disc 13 is much smaller than the diameter of the first large disc 10, therefore, the linear velocity of the first small disc 13 is much smaller than the linear velocity of the first large disc 10. Following this principle, the angular velocity of the third large disc 12 further decreases, thereby achieving a deceleration effect on the motor 2.

[0020] In a preferred embodiment, the height and cutting angle of the semi-automatic cutting machine 9 are both adjustable. The height of the semi-automatic cutting machine 9 can be adjusted according to the thickness of the workpiece 8, and the cutting angle can also be adjusted according to the required bevel angle of the workpiece 8. If the workpiece 8 is too thick, it can be preheated before cutting, and the speed should be adjusted promptly if damage occurs to prevent overheating.

[0021] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0022] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A ring bevel cutting device, characterized in that, include: A frame (1) is provided with a motor (2) in the lower middle part and a reduction mechanism in the upper middle part. A drive wheel (3) is fixed at the output end of the motor (2). The drive wheel (3) is connected to the input end of the reduction mechanism via a first belt (4). A worktable (5) is fixed at the top of the frame (1). A support plate (6) is rotatably provided at the center of the worktable (5). The support plate (6) is connected to the output end of the reduction mechanism via a rotating shaft (7). A workpiece (8) is detachably fixed at the top of the support plate (6). A semi-automatic cutting machine (9) is provided on one side of the workpiece (8). The semi-automatic cutting machine (9) is fixed on the worktable (5).

2. An angle cutting device according to claim 1, wherein The deceleration mechanism includes a first large disk (10), a second large disk (11), and a third large disk (12) rotatably mounted on a frame (1). A first small disk (13) and a second small disk (14) are fixed at the center of the first large disk (10) and the second large disk (11), respectively. The drive wheel (3) is connected to the first large disk (10) via a first belt (4). The first small disk (13) on the first large disk (10) is connected to the second large disk (11) via a second belt (15). The second small disk (14) on the second large disk (11) is connected to the third large disk (12) via a third belt (16). The top of the third large disk (12) is connected to the rotating shaft (7).

3. The annular bevel cutting device according to claim 2, characterized in that, The diameter of the first large disk (10) is greater than the diameter of the drive wheel (3) and the first small disk (13), the diameter of the second large disk (11) is greater than the diameter of the first small disk (13) and the second small disk (14), and the diameter of the third large disk (12) is greater than the diameter of the second small disk (14).

4. An angle bevel cutting device as defined in claim 1 wherein, The height and cutting angle of the semi-automatic cutting machine (9) are both adjustable.

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