A welding device suitable for copper plate processing
Patent Information
- Application Number
- CN202522276546.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0003]在对铜板板材进行焊接时,将两个铜板板材放在焊接台上,然后调整金属板材的位置,再对金属板材进行焊接,在对金属板材进行焊接的过程中,会产生烟尘,烟尘落在待焊接或已焊接的工件表面,会导致焊缝产生气孔、夹渣等缺陷,烟尘会弥漫在车间内,降低空气能见度,对人体、设备和工作环境都有负面影响
[0013] 1. The welding equipment for copper plate processing described in this utility model allows the height of the dust collection hood to be adjusted by rotating the stud, so that the dust collection hood can fit against the top surface of copper plates of different thicknesses. The dust collection hood is positioned on the right side of the welding area. When fumes are generated, they can be sucked into the dust collection hood by the exhaust fan and enter the filter box, which greatly reduces the fumes generated during welding and prevents the fumes from floating in the air and affecting the working environment. At the same time, it vacuums the surface of the copper plate, increasing the cleanliness of the copper plate surface.
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Figure CN224764589U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper plate processing, specifically a welding equipment suitable for copper plate processing. Background Technology
[0002] Copper materials are made of pure copper or copper alloys and come in various shapes, including rods, wires, plates, strips, bars, tubes, and foils. Copper materials are processed by rolling, extrusion, and drawing. Copper plates and strips are hot-rolled and cold-rolled; while strips and foils are cold-rolled; tubes and rods are divided into extruded and drawn products; and wires are all drawn.
[0003] When welding copper plates, two copper plates are placed on a welding table, their positions are adjusted, and then the plates are welded. During the welding process, fumes are generated. These fumes fall on the surface of the workpieces to be welded or already welded, causing defects such as porosity and slag inclusions in the weld. The fumes will permeate the workshop, reducing air visibility and having a negative impact on people, equipment, and the working environment.
[0004] Therefore, a welding equipment suitable for copper plate processing is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a welding equipment suitable for copper plate processing.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A welding device suitable for copper plate processing, comprising a base; an adjusting seat is slidably connected to the top of the base, a clamping plate is slidably connected to the top of the adjusting seat, a support plate is fixedly connected to the rear side of the base, a top plate is fixedly connected to the top of the support plate, a welding head is provided at the bottom of the top plate, a sliding groove is provided on the right side of the support plate, a motor is fixedly connected inside the sliding groove, a stud is fixedly connected to the output end of the motor, the stud is rotatably connected to the sliding groove, and the surface of the stud is threaded. A slider is provided, with a filter box rotatably connected to its right side. A blower is connected to the top of the filter box, and a dust collection hood is connected to the front of the slider. An air inlet is provided on the left side of the dust collection hood. The height of the dust collection hood can be adjusted by rotating a stud, allowing it to fit against the top surface of copper plates of different thicknesses. The dust collection hood is positioned to the right of the welding area. When fumes are generated, they can be sucked into the dust collection hood by the blower and enter the filter box, greatly reducing the fumes generated during welding and preventing them from floating in the air and affecting the working environment. At the same time, it vacuums the surface of the copper plate, increasing the cleanliness of the copper plate surface.
[0007] Preferably, a first limiting block is fixedly connected to the right side of the support plate, and a second limiting block is fixedly connected to the front side of the slider. The second limiting block is slidably connected to the slide groove, and the top of the second limiting block is in contact with the dust collection hood. This step limits the rotation angle of the dust collection hood by the first and second limiting blocks, so that the dust collection hood can be parallel to the surface of the copper plate. When disassembling or assembling the copper plate, the dust collection hood can be rotated to make it vertical, so that the operator can handle the copper plate.
[0008] Preferably, a filter plate is fixedly connected inside the filter box, and a disassembly plate is bolted to the inner side of the filter box. A collection trough is fixedly connected to the right side of the disassembly plate, and the collection trough is slidably connected to the filter box. In this step, the filter plate can filter the smoke and dust entering the filter box, and the collection trough can collect the impurities filtered by the filter plate. When the disassembly plate is removed, the collection trough and the inside of the filter box can be cleaned.
[0009] Preferably, a flame arrestor mesh is fixedly connected inside the dust collection hood, and heat dissipation fins are provided inside the dust collection hood. This step uses the flame arrestor mesh to block impurities from entering the dust collection hood, preventing sparks generated during welding from entering the dust collection hood. After welding fumes enter the dust collection hood, the dust collection hood will heat up. The heat dissipation fins can dissipate heat from the dust collection hood and reduce the temperature inside the dust collection hood.
[0010] Preferably, a semiconductor heat sink is fixedly connected to the top of the base, and a cooling fan is provided at the bottom of the base below the semiconductor heat sink; in this step, the semiconductor heat sink can cool the area below the welding joint, accelerate the cooling of the weld, and prevent deformation during welding.
[0011] Preferably, a sealing gasket is fixedly connected to the bottom of the dust hood; the sealing gasket is made of high-temperature resistant material, which increases the sealing degree between the dust hood and the copper plate.
[0012] The advantages of this utility model are:
[0013] 1. The welding equipment for copper plate processing described in this utility model allows the height of the dust collection hood to be adjusted by rotating the stud, so that the dust collection hood can fit against the top surface of copper plates of different thicknesses. The dust collection hood is positioned on the right side of the welding area. When fumes are generated, they can be sucked into the dust collection hood by the exhaust fan and enter the filter box, which greatly reduces the fumes generated during welding and prevents the fumes from floating in the air and affecting the working environment. At the same time, it vacuums the surface of the copper plate, increasing the cleanliness of the copper plate surface.
[0014] 2. The welding equipment for copper plate processing described in this utility model limits the rotation angle of the dust suction hood by the first limiting block and the second limiting block, so that the dust suction hood can be parallel to the surface of the copper plate. When disassembling and assembling the copper plate, the dust suction hood can be rotated to make it vertical, so that the workers can handle the copper plate. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a three-dimensional sectional view of the structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the slider surface structure in this utility model;
[0019] Figure 4 This is a schematic diagram of the rotating state of the dust collection hood in this utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the dust hood in this utility model.
[0021] Legend: 1. Base; 12. Adjustment seat; 13. Clamping plate; 14. Support plate; 15. Top plate; 16. Welding head; 17. Slide groove; 18. Motor; 19. Stud; 110. Sliding block; 111. Filter box; 112. Exhaust fan; 113. Dust hood; 21. First limit block; 22. Second limit block; 31. Filter plate; 32. Disassembly plate; 33. Collection tank; 41. Flame arrestor mesh; 42. Heat dissipation fins; 51. Semiconductor heat sink; 61. Sealing gasket. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 5As shown, a welding device suitable for copper plate processing includes a base 1; an adjusting seat 12 is slidably connected to the top of the base 1, and a clamping plate 13 is slidably connected to the top of the adjusting seat 12; a support plate 14 is fixedly connected to the rear side of the base 1; a top plate 15 is fixedly connected to the top of the support plate 14; a welding head 16 is provided at the bottom of the top plate 15; a sliding groove 17 is provided on the right side of the support plate 14; a motor 18 is fixedly connected inside the sliding groove 17; a stud 19 is fixedly connected to the output end of the motor 18; and the stud 19 is rotatably connected to the sliding groove 17. The surface of the stud 19 is threaded with a slider 110. A filter box 111 is rotatably connected to the right side of the slider 110. A fan 112 is connected to the top of the filter box 111. A dust collection hood 113 is connected to the front side of the slider 110. An air inlet is provided on the left side of the dust collection hood 113. During operation, two copper plates are placed above the adjusting seat 12 and clamped by the clamping plate 13. When the adjusting seat 12 moves the clamping plate 13, the copper plates move towards the middle, bringing the inner sides of the two copper plates together. At this time, the copper plates can be connected by the welding head 16. Welding is performed at the weld seam. Before welding the copper plate, the height of the dust collection hood 113 is adjusted according to the thickness of the copper plate. The motor 18 drives the stud 19 to rotate, which in turn drives the slider 110 to move up and down. The slider 110 then moves the filter box 111, which in turn moves the exhaust fan 112 and the dust collection hood 113, so that the bottom surface of the dust collection hood 113 is in contact with the top surface of the copper plate, positioning the dust collection hood 113 on the right side of the weld. During welding, the exhaust fan 112 moves through the filter box 111 and the dust collection hood 113 to clean the weld seam. The generated fumes are sucked into the filter box 111. This step involves adjusting the height of the dust collection hood 113 by rotating the stud 19, allowing the dust collection hood 113 to fit against the top surface of copper plates of different thicknesses. The dust collection hood 113 is positioned on the right side of the welding area. When fumes are generated, they are sucked into the dust collection hood 113 by the exhaust fan 112 and enter the filter box 111, greatly reducing the fumes generated during welding and preventing the fumes from floating in the air and affecting the working environment. At the same time, the surface of the copper plate is vacuumed, increasing the cleanliness of the copper plate surface.
[0024] like Figure 2 and Figure 4As shown, a first limiting block 21 is fixedly connected to the right side of the support plate 14, and a second limiting block 22 is fixedly connected to the front side of the slider 110. The second limiting block 22 is slidably connected to the slide groove 17, and the top of the second limiting block 22 is in contact with the dust collection hood 113. During operation, when the slider 110 moves, it drives the second limiting block 22 to move. When the dust collection hood 113 is parallel to the base 1, the bottom surface of the dust collection hood 113 is in contact with the top surface of the second limiting block 22. The bottom of the dust collection hood 113 is supported by the second limiting block 22, so that the dust collection hood 113... When the copper plate needs to be disassembled or assembled, the filter box 111 can be rotated backward. The filter box 111 drives the dust collection hood 113 to rotate backward, so that the side of the dust collection hood 113 is in contact with the first limiting block 21. At this time, the dust collection hood 113 is perpendicular to the base 1. This step limits the rotation angle of the dust collection hood 113 by the first limiting block 21 and the second limiting block 22, so that the dust collection hood 113 can be parallel to the surface of the copper plate. When disassembling or assembling the copper plate, the dust collection hood 113 can be rotated to make it perpendicular, so that the staff can pick up or install the copper plate.
[0025] like Figure 3 As shown, a filter plate 31 is fixedly connected inside the filter box 111. A disassembly plate 32 is bolted to the inner side of the filter box 111. A collection trough 33 is fixedly connected to the right side of the disassembly plate 32. The collection trough 33 is slidably connected to the filter box 111. During operation, when dust enters the filter box 111, it is filtered by the filter plate 31, causing impurities to fall into the collection trough 33, where the collection trough 33 collects the impurities. When cleaning the inside of the filter box 111, the bolts are turned to separate it from the disassembly plate 32, allowing the disassembly plate 32 to be removed. The disassembly plate 32 then moves the collection trough 33 out of the filter box 111. This process allows the filter plate 31 to filter the dust entering the filter box 111, and the collection trough 33 to collect the impurities filtered by the filter plate 31. Removing the disassembly plate 32 allows for cleaning of the collection trough 33 and the inside of the filter box 111.
[0026] like Figure 5 As shown, a flame arrestor mesh 41 is fixedly connected inside the dust collection hood 113, and heat dissipation fins 42 are provided inside the dust collection hood 113. In this step, the flame arrestor mesh 41 can block impurities from entering the dust collection hood 113 and prevent sparks generated during welding from entering the dust collection hood 113. After the welding fumes enter the dust collection hood 113, the dust collection hood 113 will heat up. The heat dissipation fins 42 can dissipate heat from the dust collection hood 113 and reduce the temperature inside the dust collection hood 113.
[0027] like Figure 1As shown, a semiconductor heat sink 51 is fixedly connected to the top of the base 1, and a cooling fan is provided at the bottom of the base 1 below the semiconductor heat sink 51; in this step, the semiconductor heat sink 51 can cool down the area below the welding point, accelerate the cooling of the weld, and prevent deformation during welding.
[0028] like Figure 4 As shown, a sealing gasket 61 is fixedly connected to the bottom of the dust hood 113; the sealing gasket 61 is made of high temperature resistant material, which increases the sealing degree of the dust hood 113 and the copper plate.
[0029] The working principle is as follows: Two copper plates are placed above the adjusting seat 12 and clamped by the clamping plate 13. When the adjusting seat 12 moves the clamping plate 13, the copper plates move towards the center, bringing the inner sides of the two copper plates together. At this time, the welding head 16 can be used to weld the joint of the copper plates. Before welding the copper plates, the height of the dust collection hood 113 is adjusted according to the thickness of the copper plates. The motor 18 drives the stud 19 to rotate, which in turn drives the slider 110 to move up and down. The slider 110 moves the filter box 111, which in turn moves the exhaust fan 112 and the dust collection hood 113, so that the bottom surface of the dust collection hood 113 is in contact with the top surface of the copper plate, and the dust collection hood 113 is located on the right side of the weld. During welding, the exhaust fan 112 sucks up the generated smoke and dust through the filter box 111 and the dust collection hood 113, drawing the smoke and dust into the interior of the filter box 111. When the slider 110 moves... The second limiting block 22 is moved. When the dust hood 113 is parallel to the base 1, the bottom surface of the dust hood 113 is in contact with the top surface of the second limiting block 22. The second limiting block 22 supports the bottom of the dust hood 113, making the dust hood 113 parallel to the copper plate. When the copper plate needs to be disassembled, the filter box 111 can be rotated backward. The filter box 111 drives the dust hood 113 to rotate backward, so that the side of the dust hood 113 is in contact with the first limiting block 21. At this time, the dust hood 113 is perpendicular to the base 1. When the smoke and dust enter the filter box 111, the smoke and dust are filtered by the filter plate 31, and the impurities fall into the collection tank 33. The collection tank 33 collects the impurities. When the inside of the filter box 111 needs to be cleaned, the bolt is turned to separate it from the disassembly plate 32, and the disassembly plate 32 can be taken out. The disassembly plate 32 drives the collection tank 33 to move out of the filter box 111.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A welding apparatus suitable for copper sheet processing comprising a base (1); characterized in that: An adjusting seat (12) is slidably connected to the top of the base (1), and a clamping plate (13) is slidably connected to the top of the adjusting seat (12). A support plate (14) is fixedly connected to the rear side of the base (1), and a top plate (15) is fixedly connected to the top of the support plate (14). A welding head (16) is provided at the bottom of the top plate (15). A sliding groove (17) is provided on the right side of the support plate (14), and a motor (18) is fixedly connected inside the sliding groove (17). A stud (19) is fixedly connected to the output end of the motor (18). The stud (19) is rotatably connected to the slide groove (17). A slider (110) is threadedly connected to the surface of the stud (19). A filter box (111) is rotatably connected to the right side of the slider (110). A fan (112) is connected to the top of the filter box (111). A dust collection hood (113) is connected to the front side of the slider (110). An air inlet is provided on the left side of the dust collection hood (113).
2. The welding apparatus for copper plate processing according to claim 1, characterized by: A first limiting block (21) is fixedly connected to the right side of the support plate (14), and a second limiting block (22) is fixedly connected to the front side of the slider (110). The second limiting block (22) is slidably connected to the slide groove (17), and the top of the second limiting block (22) is in contact with the dust cover (113).
3. The welding apparatus as claimed in claim 2, wherein: A filter plate (31) is fixedly connected inside the filter box (111). A disassembly plate (32) is bolted to the inside of the filter box (111). A collection trough (33) is fixedly connected to the right side of the disassembly plate (32). The collection trough (33) is slidably connected to the filter box (111).
4. The welding equipment for copper plate processing according to claim 3, characterized in that: A fire-resistant mesh (41) is fixedly connected inside the dust collection hood (113), and heat dissipation fins (42) are provided inside the dust collection hood (113).
5. The soldering apparatus for copper plate processing according to claim 4, characterized in that: A semiconductor heat sink (51) is fixedly connected to the top of the base (1), and a cooling fan is provided at the bottom of the base (1) below the semiconductor heat sink (51).
6. The soldering apparatus for copper plate processing according to claim 5, wherein: A sealing gasket (61) is fixedly connected to the bottom of the dust hood (113).