An automated intelligent welding machine

Abstract

The utility model provides a kind of automatic intelligent welding machine, belong to welding technical field, including welding equipment shell, the welding equipment shell includes welding bin and operating bin, the welding bin is set in the upper of the operating bin, and workbench is provided between the welding bin with the operating bin, welding mechanism is provided in the welding bin inside and at the surface of the workbench, baffle is provided in the welding bin inside and at the other side of the welding mechanism, waste collecting mechanism is provided in the operating bin inside and at the directly below of the baffle, the waste collecting mechanism includes waste box, the bottom of the waste box is provided with discharging assembly. The utility model realizes the automatic collection and compression of welding waste by the synergistic effect of waste collecting mechanism and extruding block, at the same time, the device uses the design of foot pedal control flap opening and closing, and operator does not need to reach into the equipment interior to pick up waste.

Description

Technical Field

[0001] This utility model belongs to the field of welding technology, specifically relating to an automated intelligent welding machine. Background Technology

[0002] In modern industrial production, welding, as one of the core technologies for metal joining, is widely used in various fields such as machinery manufacturing, automobile manufacturing, and shipbuilding. With the continuous improvement of industrial automation, automated welding equipment can improve welding efficiency, ensure welding quality and stability, and is gradually replacing traditional manual welding, becoming the mainstream welding operation method.

[0003] In existing automated intelligent welding machines, a large amount of waste such as welding slag and metal chips are generated during the welding process. Most existing equipment only collects the waste through a simple receiving tray. This waste is easily scattered inside the equipment or on the workbench, which not only pollutes the working environment but also requires operators to clean it manually frequently, increasing labor intensity. Some automated intelligent welding machines are equipped with a material collection device, but manual assistance is still required to remove the waste, which cannot achieve an efficient waste disposal process. Utility Model Content

[0004] The purpose of this invention is to provide an automated intelligent welding machine, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An automated intelligent welding machine includes a welding equipment housing. The outer shell of the welding equipment includes a welding chamber and an operating chamber. The welding chamber is located above the operating chamber, and a workbench is provided between the welding chamber and the operating chamber. A welding mechanism is provided inside the welding chamber and on the surface of the workbench. A baffle is provided inside the welding chamber and on the other side of the welding mechanism. A waste collection mechanism is provided inside the operating chamber and directly below the baffle. The waste collection mechanism includes a waste bin with a waste chamber inside. The top of the waste chamber extends through the workbench. A cylinder is installed on the side of the welding equipment housing. An extrusion block is installed inside the waste chamber. The output end of the cylinder is connected to the extrusion block. A feeding assembly is installed at the bottom of the waste bin.

[0006] As a preferred embodiment of this utility model, the welding chamber is provided with an air jet port on the inner wall near the welding mechanism, and an air pump is provided on the outer side of the welding equipment housing, with the output end of the air pump connected to the air jet port.

[0007] In a preferred embodiment of this utility model, the feeding assembly includes a flap, and a connecting shaft is connected between the end of the flap near the cylinder and the waste bin. A strong torsion spring is sleeved on the surface of the connecting shaft.

[0008] As a preferred embodiment of this utility model, an extension strip is provided at the bottom of the other end of the flip plate, and a foot pedal is provided at the bottom of the extension strip.

[0009] In a preferred embodiment of this utility model, the operating chamber is a cavity located inside and directly below the welding mechanism, and the cavity is used to place the waste bin.

[0010] As a preferred embodiment of this utility model, the extrusion surface of the extrusion block is uniformly provided with a plurality of protrusions, and a guide groove is provided between the plurality of protrusions.

[0011] As a preferred embodiment of this utility model, the width of the pedal is adapted to the foot of an adult, and the surface of the pedal is provided with anti-slip texture.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This device achieves automated collection and compression of welding waste through the synergistic action of the waste collection mechanism and the extrusion block. Waste such as welding slag and metal chips generated during the welding process can fall directly into the waste chamber under the guidance of the baffle, avoiding the waste from scattering and polluting the working environment. When the waste accumulates to a certain amount, the cylinder drives the extrusion block to compress the waste. The protrusions on the extrusion block can generate high local pressure, effectively crushing the tough waste and compressing the loose waste into dense waste blocks, reducing the volume of waste. This not only facilitates subsequent centralized recycling and transportation but also improves the recycling rate of metal waste and reduces waste treatment costs. At the same time, the guide groove on the extrusion block can timely drain the small amount of liquid in the waste, preventing liquid stagnation from affecting equipment parts or causing secondary pollution of the waste. In addition, the device adopts a foot pedal-controlled flip-plate opening and closing design, so the operator does not need to reach into the equipment to retrieve the waste. Simply stepping on the pedal will automatically drop the waste blocks, greatly reducing the difficulty of operation and improving the humanization of operation. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the interior of the welding chamber and the operating chamber of this utility model; Figure 3 This is a front sectional view of the waste bin of this utility model; Figure 4 This utility model Figure 1 Enlarged view of point A in the middle.

[0014] In the diagram: 1. Welding equipment casing; 2. Welding chamber; 3. Operating chamber; 4. Welding mechanism; 5. Baffle; 6. Scrap bin; 7. Cylinder; 8. Extrusion block; 9. Scrap chamber; 10. Flip plate; 11. Connecting shaft; 12. Extension bar; 13. Pedal. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figure 1-4 This is an embodiment of the present invention, which provides an automated intelligent welding machine, including a welding equipment housing 1. The outer shell 1 of the welding equipment includes a welding chamber 2 and an operating chamber 3. The welding chamber 2 is located above the operating chamber 3, and a workbench is provided between the welding chamber 2 and the operating chamber 3. A welding mechanism 4 is provided inside the welding chamber 2 and on the surface of the workbench. A baffle 5 is provided inside the welding chamber 2 and on the other side of the welding mechanism 4. A waste collection mechanism is provided inside the operating chamber 3 and directly below the baffle 5. The waste collection mechanism includes a waste bin 6, a waste chamber 9 inside the waste bin 6, the top of the waste chamber 9 penetrating the workbench, a cylinder 7 on the side of the welding equipment housing 1, an extrusion block 8 inside the waste chamber 9, the output end of the cylinder 7 connected to the extrusion block 8, and a feeding assembly at the bottom of the waste bin 6.

[0019] During use, the workpiece is placed on the workbench between the welding chamber 2 and the operating chamber 3. The welding mechanism 4 begins welding the workpiece. During this process, waste materials such as welding slag and metal shavings are generated. The waste materials fall directly into the waste material box 6 below the waste material chamber 9 through the opening at the top of the waste material chamber 9. The baffle 5 plays a key guiding and concentrating role here. When the waste materials accumulate to a certain amount, the cylinder 7 is activated. The piston rod of the cylinder 7 extends and pushes the extrusion block 8 to move horizontally in the waste material chamber 9. The extrusion block 8 compresses the loose and fluffy waste materials into a dense waste material block. After compression, the compressed waste material block is discharged from the machine through the feeding assembly, completing one work cycle.

[0020] In summary, this device achieves automated collection and compression of welding waste through the synergistic effect of the waste collection mechanism and the extrusion block 8.

[0021] Furthermore, the welding chamber 2 is provided with an air jet port on the inner wall near the welding mechanism 4, and an air pump is provided on the outer side of the welding equipment housing 1, with the output end of the air pump connected to the air jet port.

[0022] During use, welding slag, metal vapor, and fumes are continuously generated near the welding mechanism 4. The air pump starts and delivers compressed air through the pipeline to the air jet nozzle on the inner wall of the welding chamber 2. The air jet nozzle sprays out a high-speed, concentrated airflow at a specific angle. This airflow can effectively blow the welding slag and spatter adhering to the welding torch nozzle and the area to be welded on the workpiece surface to the opening at the top of the waste chamber 9, thereby collecting the waste and greatly reducing the adhesion and accumulation of these harmful substances on precision components such as the welding torch, vision sensor, and laser rangefinder.

[0023] Furthermore, the unloading assembly includes a flap 10, with a connecting shaft 11 connecting one end of the flap 10 near the cylinder 7 to the waste bin 6. A strong torsion spring is fitted on the surface of the connecting shaft 11, and an extension strip 12 is provided at the bottom of the other end of the flap 10. A pedal 13 is provided at the bottom of the extension strip 12.

[0024] During use, under the action of a strong torsion spring, the flap 10 is subjected to a continuous torque, keeping it in a horizontal closed state and supporting the waste material compressed into blocks in the waste chamber 9. When the cylinder 7 pushes the extrusion block 8 to compress the waste material, a huge pressure acts downward on the flap 10. At this time, the flap 10 remains stable under the support of the torsion spring and the connecting shaft 11, forming a solid base to ensure smooth compression. When it is necessary to discharge the compressed waste material blocks, the operator steps down on the pedal 13. The pedal 13 moves down, and the extension bar 12 pulls the far end of the flap 10 downward. At this time, the flap 10 rotates around the connecting shaft 11, and the bottom of the waste chamber 9 is opened. The compressed waste material blocks fall automatically from the opened flap 10 under their own gravity, completing the unloading.

[0025] Furthermore, the operating chamber 3 is located inside and directly below the welding mechanism 4, and the cavity is used to place the waste bin.

[0026] When in use, the waste blocks fall into the waste bin from the opened flap 10 under their own weight. Operators no longer need to reach into the equipment to retrieve the waste or use tools to clean up the scattered waste blocks, which greatly improves the humanization of operation and maintenance efficiency.

[0027] Furthermore, multiple protrusions are evenly arranged on the extrusion surface of the extrusion block 8, and guide grooves are arranged between the multiple protrusions.

[0028] When in use, when the cylinder 7 pushes the extrusion block 8 to compress the waste, the multiple protrusions on its extrusion surface will first contact the fluffy waste. These protrusions will distribute the huge total pressure to multiple small contact surfaces, thereby generating extremely high local pressure at the top of the protrusions. This can effectively pierce and crush the tougher parts of the waste, destroy its overall structure, and create conditions for deep compression. During the compression process, if the waste contains a small amount of liquid, the guide grooves set between the protrusions will provide a preset escape channel for these liquids.

[0029] Furthermore, the width of the pedal 13 is adapted to the size of an adult's foot, and the surface of the pedal 13 is provided with anti-slip texture.

[0030] When in use, the anti-slip texture design on the surface of pedal 13 can greatly increase the friction between the sole of the shoe and pedal 13. Even in industrial environments where oil and moisture may be present, it can effectively prevent slipping and slipping when stepping on the pedal, avoiding accidental injury caused by operational errors or failure of waste blocks to be discharged smoothly.

[0031] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0032] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0033] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automated intelligent welding machine, characterized in that: Includes the welding equipment housing (1). The outer shell (1) of the welding equipment includes a welding chamber (2) and an operating chamber (3). The welding chamber (2) is located above the operating chamber (3), and a workbench is provided between the welding chamber (2) and the operating chamber (3). A welding mechanism (4) is provided inside the welding chamber (2) and on the surface of the workbench. A baffle (5) is provided inside the welding chamber (2) and on the other side of the welding mechanism (4). A waste collection mechanism is provided inside the operating chamber (3) and directly below the baffle (5). The waste collection mechanism includes a waste bin (6), a waste chamber (9) is provided inside the waste bin (6), the top of the waste chamber (9) penetrates the workbench, a cylinder (7) is provided on the side of the welding equipment shell (1), an extrusion block (8) is provided inside the waste chamber (9), the output end of the cylinder (7) is connected to the extrusion block (8), and a feeding assembly is provided at the bottom of the waste bin (6).

2. The automated intelligent welding machine according to claim 1, characterized in that: The welding chamber (2) is provided with an air jet port on the inner wall near the welding mechanism (4), and an air pump is provided on the outer side of the welding equipment shell (1), with the output end of the air pump connected to the air jet port.

3. The automated intelligent welding machine according to claim 1, characterized in that: The feeding assembly includes a flap (10), and a connecting shaft (11) is connected between the end of the flap (10) near the cylinder (7) and the waste bin (6). A strong torsion spring is sleeved on the surface of the connecting shaft (11).

4. An automated intelligent welding machine according to claim 3, characterized in that: An extension strip (12) is provided at the bottom of the other end of the flip plate (10), and a foot pedal (13) is provided at the bottom of the extension strip (12).

5. An automated intelligent welding machine according to claim 4, characterized in that: The operating chamber (3) is located inside and directly below the welding mechanism (4) and is a cavity for placing the waste bin.

6. An automated intelligent welding machine according to claim 1, characterized in that: The extrusion surface of the extrusion block (8) is uniformly provided with a plurality of protrusions, and a guide groove is provided between the plurality of protrusions.

7. An automated intelligent welding machine according to claim 4, characterized in that: The width of the pedal (13) is adapted to the foot of an adult, and the surface of the pedal (13) is provided with anti-slip texture.

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