Steel structure welding reinforcing device
Patent Information
- Application Number
- CN202522252769.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-24
AI Technical Summary
现有的钢结构方柱用焊接加固装置主要由一个加固台以及安装在加固台上的双向同步夹持机构构成,现有的焊接加固装置虽然能够在两个钢结构方柱相互之间焊接时对钢结构方柱进行加固限位,但是在加固过程中对两个钢结构方柱之间进行对接时,目前主要是依靠人力手动去进行调节,费时费力,不仅使两个钢结构方柱之间在焊接加固时的对接效率较为低下,而且还容易在加固的同时存在较大的对接误差,影响钢结构方柱在加固后的焊接质量
本实用新型通过滑移调节机构、夹持机构以及导向组件的配合设计,使得装置在对两个钢结构方柱之间进行焊接时,能够以自动夹持对接的方式来实现两个钢结构方柱之间的快速精准对接,使得两个钢结构方柱在焊接时的加固对接效率更高,加固对接质量更好。
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Figure CN224764651U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of steel structure welding and processing technology, and specifically to a steel structure welding reinforcement device. Background Technology
[0002] Steel structures may experience fatigue, deformation, damage, or overloading during long-term use due to various reasons, affecting their safety and stability. Welding reinforcement can effectively improve the performance of steel structures, ensuring their safety and stability during use. Welding reinforcement devices are frequently used when connecting square columns in steel structures. The existing welding reinforcement device for steel structure square columns mainly consists of a reinforcement platform and a bidirectional synchronous clamping mechanism installed on the platform. Although the existing welding reinforcement device can reinforce and limit the steel structure square columns when welding them together, the connection between the two steel structure square columns during the reinforcement process currently relies mainly on manual adjustment, which is time-consuming and labor-intensive. This not only makes the connection efficiency between the two steel structure square columns during welding reinforcement relatively low, but also easily leads to large connection errors during reinforcement, affecting the welding quality of the steel structure square columns after reinforcement. Utility Model Content
[0003] (a) Technical problems to be solved The technical problem to be solved by this utility model is to provide a steel structure welding reinforcement device that can quickly align and connect two steel structure square columns while reinforcing them, based on the current state of the technology.
[0004] (II) Technical Solution This utility model is achieved through the following technical solution: This utility model proposes a steel structure welding reinforcement device, including a reinforcement platform. A sliding adjustment mechanism is installed on one side of the top of the reinforcement platform. The sliding adjustment mechanism includes a bidirectional electric slide rail installed on one side of the top of the reinforcement platform. An electric telescopic rod is installed on each of two self-contained sliding blocks on the bidirectional electric slide rail. The telescopic part of the electric telescopic rod is connected to a top plate. A counterweight is installed on one side of the bottom of the top plate. A support slide rod is installed on the other side of the electric telescopic rod. The support slide rod is connected to the reinforcement platform. A guide groove is provided at the rod mating part. The bottom end of the top plate is also equipped with a clamping mechanism located on one side of the supporting slide rod. The clamping mechanism includes a second bidirectional electric slide rail. The two sliding blocks on the second bidirectional electric slide rail are respectively connected to clamping plates. There are two top plates. A guide assembly is also installed between the two top plates. The guide assembly includes a vertical plate installed on one of the top plates. A guide rod is installed on one side wall of the vertical plate. The guide assembly also includes a guide plate installed on the other top plate. A guide hole is provided on the guide plate opposite to the guide rod.
[0005] Furthermore, a guide roller is rotatably mounted on the reinforcement platform below the two clamping mechanisms, with the top of the guide roller being higher than the upper surface of the reinforcement platform.
[0006] Furthermore, an initial marking line for aligning the ends of the steel structure square column to be welded is installed on the side of the reinforcement platform below the clamping mechanism, and an opening is reserved on the reinforcement platform between the two rows of guide rollers.
[0007] Furthermore, the housing of the bidirectional electric slide rail is bolted to the reinforcing platform, the fixing part of the electric telescopic rod is bolted to the sliding block on the bidirectional electric slide rail, and the telescopic part of the electric telescopic rod is bolted to the top plate.
[0008] Furthermore, the counterweight is bolted to the top plate, the support slide rod passes through the top plate and slides with the top plate, the bottom of the support slide rod slides with the guide groove, and the bottom of the support slide rod is equipped with a pulley.
[0009] Furthermore, the housing of the second bidirectional electric slide rail is bolted to the top plate, and the sliding block on the second bidirectional electric slide rail is bolted to the clamping plate.
[0010] Furthermore, the guide rod is slidably engaged with the guide hole, and the electric telescopic rod is a synchronously adjustable electric push rod.
[0011] (III) Beneficial Effects Compared with the prior art, this utility model has the following advantages: This invention, through the coordinated design of a sliding adjustment mechanism, a clamping mechanism, and a guiding component, enables the device to achieve rapid and precise docking between two steel structural columns during welding using an automatic clamping and docking method. This results in higher efficiency and better quality of reinforcement docking during the welding process. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the steel structure welding reinforcement device described in this utility model; Figure 2 This is a schematic diagram of the supporting slide bar in the steel structure welding reinforcement device described in this utility model.
[0013] The annotations in the attached figures are explained as follows: 1. Guide assembly; 101. Guide plate; 102. Guide hole; 103. Guide rod; 104. Vertical plate; 2. Sliding adjustment mechanism; 201. Top plate; 202. Counterweight block; 203. Electric telescopic rod; 204. Support slide rod; 205. Bidirectional electric slide rail one; 206. Guide groove; 3. Guide roller; 4. Reinforcing platform; 5. Clamping mechanism; 501. Clamping plate; 502. Bidirectional electric slide rail two; 6. Initial marking line; 7. Opening. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0015] like Figures 1-2 As shown, a steel structure welding reinforcement device in this embodiment includes a reinforcement platform 4. A sliding adjustment mechanism 2 is installed on one side of the top of the reinforcement platform 4. The sliding adjustment mechanism 2 includes a bidirectional electric slide rail 205 installed on one side of the top of the reinforcement platform 4. An electric telescopic rod 203 is installed on each of the two built-in sliding blocks on the bidirectional electric slide rail 205. The telescopic part of the electric telescopic rod 203 is connected to a top plate 201. A counterweight 202 is installed on one side of the bottom of the top plate 201. A support slide rod 204 is installed on the other side of the electric telescopic rod 203. A guide groove 206 is provided on the reinforcement platform 4 at the part that mates with the support slide rod 204. A clamping mechanism 5 is also installed on the bottom of the top plate 201 on the side of the support slide rod 204. The clamping mechanism 5 includes a bidirectional electric slide rail 502. The bidirectional electric slide rail 502 has a built-in... Two sliding blocks are connected to clamping plates 501 respectively. There are two top plates 201. A guide assembly 1 is also installed between the two top plates 201. The guide assembly 1 includes a vertical plate 104 installed on one top plate 201. A guide rod 103 is installed on one side wall of the vertical plate 104. The guide assembly 1 also includes a guide plate 101 installed on the other top plate 201. A guide hole 102 is opened on the guide plate 101 opposite to the guide rod 103. When the two steel structure square columns to be welded are placed under the two clamping mechanisms 5 and clamped under the clamping action, the two clamped steel structure square columns can be brought closer to each other by the action of the bidirectional electric slide rail 205. The contact process is observed and judged by the operator. After the two steel structure square columns are connected, the welding of the reinforced and connected steel structure square columns can begin.
[0016] like Figures 1-2As shown, in this embodiment, a guide roller 3 is rotatably installed on the reinforcement platform 4 below the two clamping mechanisms 5. The top of the guide roller 3 is higher than the upper surface of the reinforcement platform 4. The guide roller 3 is mainly used to provide support and guidance for the steel structure column to ensure that the steel structure column can move conveniently relative to the reinforcement platform 4 during reinforcement docking. An initial marking line 6 is also installed on the reinforcement platform 4 below the clamping mechanism 5 to align the ends of the steel structure square column to be welded. An opening 7 is reserved between the two rows of guide rollers 3 on the reinforcement platform 4. The initial marking line 6 can ensure that the steel structure square column is in a specified symmetrical position at the front end of the docking, so as to ensure that the two steel structure square columns can be accurately docked under the action of the sliding adjustment mechanism 2.
[0017] like Figures 1-2 As shown, in this embodiment, the housing of the bidirectional electric slide rail 205 is bolted to the reinforcing platform 4, the fixing part of the electric telescopic rod 203 is bolted to the sliding block on the bidirectional electric slide rail 205, and the telescopic part of the electric telescopic rod 203 is bolted to the top plate 201. The electric telescopic rod 203 is mainly used to adjust the height of the clamping mechanism 5 to ensure that the clamping plate 501 on the clamping mechanism 5 can be located on both sides of the placed steel structure square column, facilitating convenient reinforcement of the steel structure square column. The counterweight 202 is bolted to the top plate 201. The design allows the top plate 201 to be installed more stably at the top of the electric telescopic rod 203. The support slide rod 204 passes through the top plate 201 and slides with it. The bottom of the support slide rod 204 slides with the guide groove 206. The bottom of the support slide rod 204 is equipped with a pulley. The cooperation between the support slide rod 204 and the guide groove 206 can ensure that the top plate 201 is more stable during sliding adjustment. At the same time, it provides lateral thrust for the movement of the top plate 201, reduces the lateral force on the electric telescopic rod 203, and prevents the electric telescopic rod 203 from being damaged by lateral force.
[0018] like Figures 1-2 As shown, in this embodiment, the housing of the bidirectional electric slide rail 2 502 is bolted to the top plate 201, and the sliding block on the bidirectional electric slide rail 2 502 is bolted to the clamping plate 501. The bidirectional electric slide rail 2 502 is mainly used to realize the convenient movement and adjustment of the clamping plate 501, so as to reinforce the steel structure square column to be welded with the help of the clamping plate 501. The guide rod 103 slides with the guide hole 102. The electric telescopic rod 203 is a synchronously adjustable electric push rod. The cooperation between the guide rod 103 and the guide hole 102 can ensure better docking accuracy of the two steel structure square columns after clamping.
[0019] The specific implementation process of this embodiment is as follows: First, the two steel structural columns to be welded are placed on the corresponding guide rollers 3, and the mating end faces of the steel structural columns are aligned with the initial marking line 6. Then, under the action of the electric telescopic rod 203, the clamping mechanism 5 is moved downwards so that the steel structural columns can be clamped and fixed under the action of the clamping plate 501 in the clamping mechanism 5. Then, under the action of the bidirectional electric slide rail 502, the two clamped steel structural columns are brought closer to each other until the welding end faces of the steel structural columns are aligned. During the docking process, the cooperation between the guide rod 103 and the guide hole 102 improves the docking accuracy between the clamped steel structural columns. Then, the docked and reinforced steel structural columns can be welded. Because this reinforcement device achieves rapid and accurate docking between the two steel structural columns through automatic clamping and docking, the reinforcement docking efficiency and reinforcement docking quality of the two steel structural columns during welding are higher.
[0020] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A steel structure welding reinforcement device characterized by: The system includes a reinforcement platform (4), on one side of the top of the reinforcement platform (4) a sliding adjustment mechanism (2), the sliding adjustment mechanism (2) includes a bidirectional electric slide rail (205) installed on one side of the top of the reinforcement platform (4), an electric telescopic rod (203) is installed on each of the two self-contained sliding blocks on the bidirectional electric slide rail (205), the telescopic part of the electric telescopic rod (203) is connected to a top plate (201), a counterweight (202) is installed on one side of the bottom end of the top plate (201), a support slide rod (204) is installed on the other side of the electric telescopic rod (203), a guide groove (206) is provided on the reinforcement platform (4) at the part that mates with the support slide rod (204), and the bottom end of the top plate (201) is located at the support slide rod (204). A clamping mechanism (5) is also installed on one side of the slide rod (204). The clamping mechanism (5) includes a bidirectional electric slide rail (502). Two sliding blocks on the bidirectional electric slide rail (502) are respectively connected to clamping plates (501). There are two top plates (201). A guide assembly (1) is installed between the two top plates (201). The guide assembly (1) includes a vertical plate (104) installed on one of the top plates (201). A guide rod (103) is installed on one side wall of the vertical plate (104). The guide assembly (1) also includes a guide plate (101) installed on the other top plate (201). A guide hole (102) is opened on the guide plate (101) directly opposite the guide rod (103).
2. A steel structure welding reinforcement device according to claim 1, characterized in that: A guide roller (3) is rotatably mounted on the reinforcement platform (4) below the two clamping mechanisms (5), with the top of the guide roller (3) higher than the upper surface of the reinforcement platform (4).
3. A steel structure welding reinforcement device according to claim 2, characterized in that: An initial marking line (6) for aligning the ends of the steel structure square column to be welded is also installed on the side of the reinforcing platform (4) below the clamping mechanism (5). An opening (7) is reserved on the reinforcing platform (4) between the two rows of guide rollers (3).
4. The steel structure welding reinforcement device according to claim 1, characterized in that: The housing of the bidirectional electric slide rail (205) is bolted to the reinforcing platform (4), the fixing part of the electric telescopic rod (203) is bolted to the sliding block on the bidirectional electric slide rail (205), and the telescopic part of the electric telescopic rod (203) is bolted to the top plate (201).
5. A steel structure welding reinforcement device according to claim 4, characterized in that: The counterweight (202) is bolted to the top plate (201), the support slide rod (204) passes through the top plate (201) and slides with the top plate (201), the bottom of the support slide rod (204) slides with the guide groove (206), and the bottom of the support slide rod (204) is equipped with a pulley.
6. A steel structure welding reinforcement device according to claim 1, characterized in that: The housing of the bidirectional electric slide rail 2 (502) is bolted to the top plate (201), and the sliding block on the bidirectional electric slide rail 2 (502) is bolted to the clamping plate (501).
7. A steel structure welding reinforcement device according to claim 6, characterized in that: The guide rod (103) is slidably engaged with the guide hole (102), and the electric telescopic rod (203) is a synchronously adjustable electric push rod.