A correction support mechanism for pressure pipeline installation butt joint
Patent Information
- Application Number
- CN202522264419.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0002]现有的压力管道进行安装时,一般采用法兰连接或焊接焊接等,对于焊接连接,其需要保证两个压力管道的连接端对齐并紧靠后,才能进行焊接,而由于管道一般是圆形筒状,其对齐后压靠后,需要人工扶持或固定,现有的方式都是人工扶持后,另一个人进行焊接,其效果差,劳动强度高,特别是扶持的人一旦没有把正,就会影响焊接的准确性和效果;
[0016] It can clamp the end of the pressure pipe and then move it laterally for fine adjustment to ensure that the welded ends of the two pressure pipes are aligned and pressed together, which facilitates welding and fixing. It is easy to adjust and has good performance.
Smart Images

Figure CN224764690U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the technical field of pressure installation equipment and tools, and more specifically to a correction support mechanism for pressure pipeline installation and docking. Background technology:
[0002] When installing existing pressure pipelines, flange connections or welding are generally used. For welded connections, it is necessary to ensure that the connection ends of the two pressure pipelines are aligned and pressed together before welding can be carried out. Since the pipelines are generally cylindrical, after alignment and pressing, they need to be manually supported or fixed. The current method is to manually support them while another person welds, which is ineffective and labor-intensive. In particular, if the person supporting them does not keep them aligned, it will affect the accuracy and effect of the welding.
[0003] Therefore, some require the use of fixing equipment to secure the connection ends of the two pipes before welding. However, the existing fixing equipment only supports the ends of the pipes and also needs to ensure that the ends of the two pipes are close together. In this case, it is necessary to first ensure that the ends of the two pipes are pressed together before fixing them with auxiliary fixing equipment. However, during fixing, there will be slight deviations in the position of the pipes, which can easily cause the two ends that were originally pressed together to separate. It is necessary to loosen the clamping parts again, adjust, and fix them again. The installation and adjustment are very troublesome and inconvenient. Utility Model Content:
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a correction support mechanism for the installation and docking of pressure pipelines. It can clamp the end of the pressure pipeline and make lateral fine adjustments to ensure that the welding ends of the two pressure pipelines are aligned and pressed together, which facilitates welding and fixing. It is easy to adjust and has good performance.
[0005] The solution of this utility model to the aforementioned technical problem is:
[0006] A correction support mechanism for installing and connecting pressure pipelines includes a horizontal fixed plate, a guide rail fixed in the middle of the top surface of the horizontal fixed plate, a guide groove extending to the left and right formed in the middle of the guide rail, a lower support plate above the guide rail, a guide slider fixed in the middle of its bottom surface, which is inserted into and cooperates with the guide groove of the guide rail.
[0007] A lifting and adjusting support block is provided above the lower support plate. The connection end of the pressure pipe is placed in the middle of the top surface of the lifting and adjusting support block. An upper pressing block is installed on the top surface of the lifting and adjusting support block, and the pressure pipe is clamped between the upper pressing block and the lifting and adjusting support block.
[0008] A vertical support plate is fixed to the top left side of the horizontal fixed plate. The front and rear of the vertical support plate are formed with screw holes. The push screw is screwed into the corresponding screw holes. The right end of the push screw extends out of the right side wall of the vertical support plate and presses against the left side wall of the lower support plate. The left end of the push screw extends out of the left side wall of the vertical support plate and is formed with a rotating part.
[0009] The guide rail includes two corresponding side guide rail components, with a convex-shaped guide groove formed between the two side guide rail components. The bottom surface of the side guide rail components is fixed to the top surface of the horizontal fixed plate.
[0010] The lower support plate has vertical screws connected to the front and rear of both sides. The lifting and adjusting support block is screwed onto the four vertical screws. The top of the vertical screw extends out of the top surface of the corresponding part of the lifting and adjusting support block and is formed with a rotating part.
[0011] The top surface of the lifting and adjusting support block is formed with a lower arc-shaped groove that runs through the left and right sides, and the bottom surface of the upper pressing block is formed with an upper arc-shaped groove that runs through the left and right sides. Two anti-slip elastic blocks are nested in the corresponding lower arc-shaped groove and upper arc-shaped groove respectively. The corresponding arc-shaped wall surface of the anti-slip elastic block presses against the inner wall surface of the corresponding lower arc-shaped groove or upper arc-shaped groove. The front and rear parts of the anti-slip elastic block are formed with extended connecting parts, and the extended connecting parts press against the top surface of the front and rear parts of the corresponding lifting and adjusting support block or the bottom surface of the front and rear parts of the corresponding upper pressing block.
[0012] The top surface of the lifting adjustment support block is fixed with vertically extending adjustment screws at the front and rear left and right sides. The adjustment screws are inserted into the through holes of the corresponding extension connecting parts of the two anti-slip elastic blocks. The top of the adjustment screw extends out of the corresponding upper vertical through hole at the front or rear of the upper pressing block and is fitted with a washer and screwed with a locking nut. The bottom surface of the locking nut presses against the top surface of the corresponding washer, and the bottom surface of the washer presses against the top surface at the front or rear of the upper pressing block.
[0013] Clamping grooves are formed on the opposite walls of the middle part of the two anti-slip elastic blocks. The corresponding part of the pressure pipe is located in the two corresponding clamping grooves, and its outward part is pressed against the inner wall of the corresponding clamping groove.
[0014] The corresponding arc-shaped wall surface of the anti-slip elastic block is bonded and fixed to the inner wall surface of the corresponding lower arc-shaped groove or upper arc-shaped groove by an adhesive.
[0015] The outstanding effect of this utility model is:
[0016] It can clamp the end of the pressure pipe and then move it laterally for fine adjustment to ensure that the welded ends of the two pressure pipes are aligned and pressed together, which facilitates welding and fixing. It is easy to adjust and has good performance. Attached image description:
[0017] Figure 1 This is a partial sectional view of the present invention;
[0018] Figure 2 This is a partial cross-sectional view of the present invention from a different angle;
[0019] Figure 3 yes Figure 2 A magnified view of a portion of the image. Detailed implementation method:
[0020] For example, see below. Figures 1 to 3 As shown, a correction support mechanism for installing and connecting pressure pipelines includes a horizontal fixed plate 10. A guide rail 11 is fixed in the middle of the top surface of the horizontal fixed plate 10. A guide groove 120 extending to the left and right is formed in the middle of the guide rail 11. A lower support plate 20 is located above the guide rail 11. A guide slider is fixed in the middle of its bottom surface and is inserted into and cooperates with the guide groove 120 of the guide rail 11.
[0021] The guide rail 11 includes two corresponding side guide rail components 111, and a guide groove 120 with a convex cross section is formed between the two side guide rail components 111. The bottom surface of the side guide rail component 111 is fixed to the top surface of the horizontal fixing plate 10.
[0022] Furthermore, a lifting and adjusting support block 30 is provided above the lower support plate 20, the connecting end of the pressure pipe 100 is placed in the middle of the top surface of the lifting and adjusting support block 30, an upper pressing block 40 is installed on the top surface of the lifting and adjusting support block 30, and the pressure pipe 100 is clamped between the upper pressing block 40 and the lifting and adjusting support block 30.
[0023] Furthermore, a vertical support plate 12 is fixed to the top left side of the horizontal fixed plate 10. The front and rear parts of the vertical support plate 12 are formed with screw holes. The push screw 13 is screwed into the corresponding screw holes. The right end of the push screw 13 extends out of the right side wall of the vertical support plate 12 and presses against the left side wall of the lower support plate 20. The left end of the push screw 13 extends out of the left side wall of the vertical support plate 12 and is formed with a rotating part.
[0024] Furthermore, the lower support plate 20 has vertical screws 21 connected to the front and rear of both sides, and the lifting adjustment support block 30 is screwed onto the four vertical screws 21. The top of the vertical screws 21 extends out of the top surface of the corresponding part of the lifting adjustment support block 30 and is formed with a rotating part.
[0025] The bottom surface of the lifting and adjusting support block 30 is formed with a collar portion 31, and the top surface of the lower support plate 20 is formed with a recessed hole. The lower part of the buffer spring 1 is inserted into the recessed hole, and its bottom end presses against the bottom surface of the recessed hole. The top end of the buffer spring 1 is inserted into the collar portion 31, and its top end presses against the bottom surface of the lifting and adjusting support block 30.
[0026] The top surface of the lifting and adjusting support block 30 has a lower arc-shaped groove 32 that runs through the left and right sides, and the bottom surface of the upper pressing block 40 has an upper arc-shaped groove 41 that runs through the left and right sides. Two anti-slip elastic blocks 50 are nested in the corresponding lower arc-shaped groove 32 and upper arc-shaped groove 41 respectively. The corresponding arc-shaped wall surface of the anti-slip elastic block 50 presses against the inner wall surface of the corresponding lower arc-shaped groove 32 or upper arc-shaped groove 41. At the same time, in order to ensure the fixing effect, the corresponding arc-shaped wall surface of the anti-slip elastic block 50 is bonded and fixed to the inner wall surface of the corresponding lower arc-shaped groove 32 or upper arc-shaped groove 41 by adhesive.
[0027] Furthermore, the front and rear of the anti-slip elastic block 50 are both formed with an extension connection 51, which presses against the top surface of the front and rear of the corresponding lifting adjustment support block 30 or the bottom surface of the front and rear of the corresponding upper pressing block 40.
[0028] The top surface of the lifting adjustment support block 30 is fixed with vertically extending adjustment screws 33 at the front and rear left and right sides. The adjustment screws 33 are inserted into the through holes of the corresponding extension connecting parts 51 of the two anti-slip elastic blocks 50. The top end of the adjustment screws 33 extends out of the corresponding upper vertical through hole at the front or rear of the upper pressing block 40 and is fitted with washers 2 and screwed with locking nuts 3. The bottom surface of the locking nuts 3 presses against the top surface of the corresponding washers 2, and the bottom surface of the washers 2 presses against the top surface at the front or rear of the upper pressing block 40.
[0029] Clamping grooves are formed on the opposite wall surfaces of the middle part of the two anti-slip elastic blocks 50. The corresponding part of the pressure pipe 100 is located in the two corresponding clamping grooves, and its outward part is pressed against the inner wall of the corresponding clamping groove.
[0030] Metal plates 4 are fixed on the upper and lower opposing walls of the extension connecting parts 51 of the two anti-slip elastic blocks 50. The metal plates 4 have a central through hole that is aligned with and communicates with the through hole of the corresponding extension connecting part 51. The spring 5 is inserted into the corresponding adjusting screw 33. The adjusting screw 33 is inserted into the central through hole of the corresponding metal plate 4. The two ends of the spring 5 are pressed against the two corresponding metal plates 4.
[0031] In this embodiment, pressure pipes 100 of different specifications require the use of anti-slip elastic blocks 50 with clamping grooves corresponding to their outer side walls. The anti-slip elastic blocks 50 are fixed with the corresponding lifting adjustment support blocks 30 or upper clamping blocks 40. Therefore, lifting adjustment support blocks 30 and upper clamping blocks 40 of the corresponding specifications are required. During installation, first fix a horizontal fixing plate 10 on the ground near the location where the two pressure pipes 100 need to be welded together, and then install other corresponding components. It is necessary to ensure that the two corresponding clamping grooves of this embodiment are corresponding left and right and basically aligned.
[0032] Insert the corresponding part of the pressure pipe 100 into the two corresponding clamping grooves. By rotating the locking nut 3, the outer wall surface of the corresponding part of the pressure pipe 100 is clamped between the two corresponding anti-slip elastic blocks 50. It needs to be rotated to ensure that the anti-slip elastic blocks 50 are pressed tightly and that the connection between them and the pressure pipe 100 is firm. At this point, the pressure pipe 100 will no longer shift. Then, rotate the corresponding push screw 13 to move the lower support plate 20 relative to each other, so that the welded ends of the two pressure pipes 100 are close together. Before pressing them together, you can observe their position. If they are not aligned vertically, you can rotate the corresponding multiple vertical screws. Rod 21 changes the height of the lifting adjustment support block 30, thereby changing the height of the pressure pipe 100 to align its height. If it is not aligned, the bolts connecting the horizontal fixing plate 10 can be loosened to make a slight adjustment to the horizontal fixing plate 10. The threaded part of the bolt is inserted into the corresponding oblong through hole extending forward and backward in the horizontal fixing plate 10 (the bolt and oblong through hole are not shown in the attached figure). Therefore, the horizontal fixing plate 10 can be slightly adjusted forward and backward. After the adjustment is completed, tighten the bolt. Then, rotate the push screw 13 to make the welding ends of the two pressure pipes 100 close together. Then, manual welding can be performed, which is very convenient.
[0033] The anti-slip elastic block 50 in this embodiment is made of high-temperature resistant silicone and other materials, which are conventional materials and will not be described in detail. At the same time, the clamping position and the welding end in this embodiment need to be at least 500mm apart to reduce the impact of temperature on the anti-slip elastic block 50.
[0034] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A correction support mechanism for pressure pipeline installation butt joint, comprising a horizontal fixed plate (10), characterized in that: The top surface of the horizontal fixed plate (10) is fixed with a guide rail (11), and the guide rail (11) has a guide groove (120) extending to the left and right. The lower support plate (20) is located above the guide rail (11), and a guide slider is fixed in the middle of its bottom surface. The guide slider is inserted into the guide groove (120) of the guide rail (11) and cooperates with it. The lower support plate (20) is provided with a lifting and adjusting support block (30) above it. The connecting end of the pressure pipe (100) is placed in the middle of the top surface of the lifting and adjusting support block (30). An upper pressing block (40) is installed on the top surface of the lifting and adjusting support block (30). The pressure pipe (100) is clamped between the upper pressing block (40) and the lifting and adjusting support block (30).
2. The correction support mechanism for pressure pipeline installation butt joint according to claim 1, characterized in that: A vertical support plate (12) is fixed on the top left side of the horizontal fixed plate (10). The front and rear parts of the vertical support plate (12) are formed with screw holes. The push screw (13) is screwed into the corresponding screw holes. The right end of the push screw (13) extends out of the right side wall of the vertical support plate (12) and presses against the left side wall of the lower support plate (20). The left end of the push screw (13) extends out of the left side wall of the vertical support plate (12) and is formed with a rotating part.
3. The correction support mechanism for pressure pipeline installation butt joint according to claim 1, characterized in that: The guide rail (11) includes two side guide rail pieces (111) corresponding to each other at the front and back. A guide groove (120) with a convex cross section is formed between the two side guide rail pieces (111). The bottom surface of the side guide rail piece (111) is fixed on the top surface of the horizontal fixing plate (10).
4. The correction support mechanism for pressure pipeline installation butt joint according to claim 1, characterized in that: The lower support plate (20) has vertical screws (21) connected to the front and rear of both sides. The lifting adjustment support block (30) is screwed onto the four vertical screws (21). The top of the vertical screws (21) extends out of the top surface of the corresponding part of the lifting adjustment support block (30) and has a rotating part.
5. The correction support mechanism for pressure pipeline installation butt joint according to claim 1, characterized in that: The bottom surface of the lifting adjustment support block (30) is formed with a collar part (31), and the top surface of the lower support plate (20) is formed with a recessed hole. The lower part of the buffer spring (1) is inserted into the recessed hole, and its bottom end is pressed against the bottom surface of the recessed hole. The top end of the buffer spring (1) is inserted into the collar part (31), and its top end is pressed against the bottom surface of the lifting adjustment support block (30).
6. The alignment support mechanism for pressure pipe installation butt joint according to claim 1, characterized in that: The top surface of the lifting adjustment support block (30) is formed with a left-right through lower arc groove (32), and the bottom surface of the upper pressing block (40) is formed with a left-right through upper arc groove (41). Two anti-slip elastic blocks (50) are nested in the corresponding lower arc groove (32) and upper arc groove (41) respectively. The corresponding arc wall of the anti-slip elastic block (50) presses against the inner wall of the corresponding lower arc groove (32) or upper arc groove (41). The front and rear parts of the anti-slip elastic block (50) are formed with an extension connection part (51). The extension connection part (51) presses against the top surface of the front and rear parts of the corresponding lifting adjustment support block (30) or the bottom surface of the front and rear parts of the corresponding upper pressing block (40). The top surface of the lifting adjustment support block (30) is fixed with vertically extending adjustment screws (33) at the front and rear left and right sides. The adjustment screws (33) are inserted into the through holes of the corresponding extension connection parts (51) of the two anti-slip elastic blocks (50). The top of the adjustment screws (33) extends out of the corresponding upper vertical through hole at the front or rear of the upper pressing block (40) and is fitted with washers (2) and screwed with locking nuts (3). The bottom surface of the locking nuts (3) presses against the top surface of the corresponding washers (2), and the bottom surface of the washers (2) presses against the top surface at the front or rear of the upper pressing block (40). Clamping grooves are formed on the opposite wall surfaces of the middle part of the two anti-slip elastic blocks (50), and the corresponding part of the pressure pipe (100) is located in the corresponding two clamping grooves, and its outward part is pressed against the inner wall of the corresponding clamping groove.
7. The alignment support mechanism for pressure pipeline installation and docking according to claim 6, characterized in that: Metal plates (4) are fixed on the upper and lower opposing walls of the extension connecting parts (51) of the two anti-slip elastic blocks (50). The metal plates (4) have a central through hole that is aligned with and communicates with the through hole of the corresponding extension connecting part (51). The spring (5) is inserted into the corresponding adjusting screw (33). The adjusting screw (33) is inserted into the central through hole of the corresponding metal plate (4). The two ends of the spring (5) are pressed against the two corresponding metal plates (4).
8. The alignment support mechanism for pressure pipe installation butt joint according to claim 6, characterized in that: The corresponding arc-shaped wall surface of the anti-slip elastic block (50) is bonded and fixed to the inner wall surface of the corresponding lower arc-shaped groove (32) or upper arc-shaped groove (41) by an adhesive.