LED automatic assembly machine

Abstract

The utility model discloses a kind of LED automatic assembly machines, including assembling mechanism and the raw material mechanism assembled in the front of assembling mechanism, the assembling mechanism includes conveying frame, both sides in the conveying frame inside are rotatably installed with gyro wheel, conveying belt is rotatably installed in the outer wall of gyro wheel, the surface of conveying belt is equidistantly fixed and installed with flexible ring, the utility model relates to LED lamp assembly technical field.This LED automatic assembly machine, through the cooperation between conveying belt, assembling motor and vacuum chuck, LED lamps can be automatically assembled, and continuous assembly operation can be carried out after assembly is completed, the downtime of assembling machine when feeding and discharging is greatly reduced, the continuity of assembling machine is increased, the assembly efficiency is improved, through the cooperation of storage barrel, lifting slide rail and lifting plate, lampshade can be stored and lifted, vacuum chuck is convenient for lampshade to carry out grabbing assembly operation, realizes the functionality of automatic feeding when assembling machine operation.

Description

Technical Field

[0001] This utility model relates to the field of LED lighting assembly technology, specifically to an automatic LED assembly machine. Background Technology

[0002] LED lighting fixtures are lighting fixtures that use light-emitting diodes (LEDs) as the light source. They have core characteristics such as energy efficiency, health and environmental protection, and ultra-long lifespan. They are widely used in home, commercial, outdoor and special lighting fields, and with the advancement of technology, they are developing towards intelligence and specialization. After the LED lighting fixtures are processed, their lamp holders and lamp covers need to be assembled, so assembly machines are required.

[0003] The "Automatic LED Assembly Machine" disclosed in publication number "CN215240557U" includes a worktable, a first disc, and an electromagnetic plate. The worktable has a second circular hole, and a bearing is fixed to the inner wall of the second circular hole. A motor is fixed to the worktable, and a transmission shaft rotatably connected to the motor passes through the bearing. A second disc is fixed to the top of the transmission shaft rotatably connected to the motor. A cylinder is fixed to the upper surface of the worktable, and four second pillars are fixed to the cylinder in a ring. A support plate is fixed to the top of the four second pillars. A hydraulic cylinder is fixed to the support plate. A first circular hole is opened on the upper surface of the support plate. The bottom end of the hydraulic rod movably connected to the hydraulic cylinder passes through the first circular hole in the support plate. The bottom end of the hydraulic rod movably connected to the hydraulic cylinder is fixed to the first disc, and an electromagnetic plate is fixed to the lower surface of the first disc.

[0004] Traditional assembly machines do not have the function of continuous assembly of LED lamps. After the LED lamps are assembled, unloading and loading operations are required. The loading and unloading process will increase the downtime of the assembly machine, thereby reducing the efficiency of LED lamp assembly. To address this issue, we have designed an automatic LED assembly machine. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic LED assembly machine, which solves the problem that the machine lacks the function of continuous assembly of LED lamps. After the LED lamps are assembled, unloading and loading operations are required, which increases the downtime of the assembly machine and reduces the efficiency of LED lamp assembly.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic LED assembly machine, comprising an assembly mechanism and a raw material mechanism assembled on the front of the assembly mechanism;

[0007] The assembly mechanism includes a conveyor frame, with rollers rotatably mounted on both sides inside the conveyor frame. A conveyor belt is rotatably mounted on the outer wall of the rollers. Flexible rings are fixedly mounted at equal intervals on the surface of the conveyor belt. An assembly rod is fixedly mounted on the back of the conveyor frame. An assembly slide rail is fixedly mounted on the top of the assembly rod. An electric push rod is slidably mounted on the bottom of the assembly slide rail via a slide block. An assembly motor is fixedly mounted on the output end of the electric push rod. An assembly frame is fixedly mounted on the output end of the assembly motor. Vacuum suction cups are fixedly mounted on the outer side of the bottom of the assembly frame.

[0008] The raw material mechanism includes a storage tank, a base is fixedly installed at the bottom of the storage tank, a lifting slide rail is fixedly installed on one side of the base, a drive seat is slidably installed on one side of the lifting slide rail, and a lifting plate extending into the interior of the storage tank is fixedly installed on one side of the drive seat.

[0009] Preferably, the output end of the assembled motor is fitted with a gas guide slip ring, and the output end of the gas guide slip ring is fixedly connected to an air pipe connected to a vacuum suction cup.

[0010] Preferably, infrared sensors are fixedly installed on the top of both the front and back of the storage container.

[0011] Preferably, a lifting groove is provided on one side of the storage barrel.

[0012] Preferably, a conveyor motor is fixedly installed on one side of the back of the conveyor frame, and the output end of the conveyor motor passes through the conveyor frame and is fixedly connected to one of the sets of rollers.

[0013] Preferably, support frames are fixedly installed on both sides of the bottom of the conveyor frame, and foot plates are fixedly installed on the bottom of each support frame.

[0014] This invention provides an automatic LED assembly machine. Compared with the prior art, it has the following advantages:

[0015] (1) The LED automatic assembly machine can automatically assemble LED lamps through the cooperation between the conveyor belt, the assembly motor and the vacuum suction cup, and can perform continuous assembly operations after the assembly is completed. This greatly reduces the downtime of the assembly machine when loading and unloading materials, increases the continuity of the assembly machine and improves the assembly efficiency.

[0016] (2) By combining the storage bucket, lifting slide rail and lifting plate, the lamp cover can be stored and lifted, which makes it convenient for the vacuum suction cup to grab and assemble the lamp cover. This realizes the automatic feeding function during the assembly machine operation, avoids the need for manual feeding by staff, which leads to increased labor costs, and improves the practicality of the assembly machine. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the working structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the material feeding structure of this utility model.

[0020] Figure 4 This is a schematic diagram of the locking plate working structure of this utility model.

[0021] Figure 5 This is a schematic diagram of the vertical slide rail structure of this utility model.

[0022] In the diagram: 1. Assembly mechanism; 101. Conveyor frame; 102. Roller; 103. Conveyor belt; 104. Flexible ring; 105. Conveyor motor; 106. Support frame; 107. Foot plate; 2. Raw material mechanism; 201. Storage barrel; 202. Lifting trough; 203. Base; 204. Lifting slide rail; 205. Drive seat; 206. Lifting plate; 207. Infrared sensor; 3. Assembly slide rail; 301. Mounting rod; 302. Slide seat; 4. Electric push rod; 401. Assembly motor; 402. Air guide slip ring; 403. Mounting frame; 404. Vacuum suction cup; 405. Air pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] Example 1

[0025] Please see Figures 1-3 As shown, this embodiment proposes an automatic LED assembly machine, including an assembly mechanism 1 and a raw material mechanism 2 assembled on the front of the assembly mechanism 1. The assembly mechanism 1 includes a conveyor frame 101. Rollers 102 are rotatably mounted on both sides inside the conveyor frame 101. A conveyor belt 103 is rotatably mounted on the outer wall of the rollers 102. Flexible rings 104 are fixedly mounted at equal intervals on the surface of the conveyor belt 103. An installation rod 301 is fixedly mounted on the back of the conveyor frame 101. An assembly slide rail 3 is fixedly mounted on the top of the installation rod 301. An electric push rod 4 is slidably mounted on the bottom of the assembly slide rail 3 via a slide block 302. An assembly motor 401 is fixedly mounted on the output end of the electric push rod 4. An installation frame 403 is fixedly mounted on the output end of the assembly motor 401. Vacuum suction cups 404 are fixedly mounted on the outer side of the bottom of the installation frame 403.

[0026] In use, two sets of rollers 102 are mounted inside the conveyor frame 101 to rotate relative to the conveyor belt 103. The conveyor belt 103 supports and transports the LED lamp holders, and the flexible ring 104 mounted on the surface of the conveyor belt 103 limits the movement of the LED lamp holders, ensuring the stability of the conveyor belt 103 when supporting the LED lamp holders. The mounting rod 301 is fixedly mounted on the back of the conveyor frame 101, and an assembly slide rail 3 is fixedly mounted on the top of the mounting rod 301. An electric push rod 4 is slidably mounted on the bottom of the assembly slide rail 3 via a slide block 302. The assembly slide rail 3 can adjust the electric push rod 4 back and forth via the slide block 302. An assembly motor 401 is fixedly mounted on the output end of the electric push rod 4. The extension of the electric push rod 4 can lower the assembly motor 401. A mounting bracket 403 is fixedly mounted on the output end of the assembly motor 401, and vacuum suction cups 404 are fixedly mounted on the outer side of the bottom of the mounting bracket 403. Rod 4 can lower the mounting bracket 403 and vacuum suction cup 404. The assembly motor 401 can rotate the mounting bracket 403 and vacuum suction cup 404. The vacuum suction cup 404 can grip the LED lamp cover by vacuum adsorption. The conveyor belt 103 moves the LED lamp holder to below the mounting bracket 403. The electric push rod 4 extends to lower the LED lamp cover adsorbed on the vacuum suction cup 404 and align it with the LED lamp holder. The assembly motor 401 drives the LED lamp cover to rotate through the vacuum suction cup 404, thereby threading the LED lamp cover and the LED lamp holder together, realizing the function of assembling LED lamps. Furthermore, the conveyor belt 103 can move the vacuum suction cup 404 after the LED lamp is assembled, which facilitates the subsequent movement of the LED lamp holder to the mounting bracket 403 for assembly. This increases the continuity of the assembly machine in assembling LED lamps and improves the assembly efficiency.

[0027] Example 2

[0028] Based on Example 1, such as Figure 4 and Figure 5 As shown, the raw material mechanism 2 includes a storage tank 201, a base 203 is fixedly installed at the bottom of the storage tank 201, a lifting slide rail 204 is fixedly installed on one side of the base 203, a drive seat 205 is slidably installed on one side of the lifting slide rail 204, and a lifting plate 206 extending into the interior of the storage tank 201 is fixedly installed on one side of the drive seat 205.

[0029] In use, the storage bin 201 is placed in front of the conveyor frame 101, and a base 203 is fixedly installed at the bottom of the storage bin 201. The base 203 supports the bottom of the storage bin 201 during placement, ensuring the stability of the storage bin 201 during placement. The storage bin 201 can store LED lamp covers. A lifting slide rail 204 is fixedly installed on one side of the base 203. The lifting slide rail 204 can lift the lifting plate 206 inside the storage bin 201 through the drive seat 205. The lifting plate 206 can support the LED lamp covers inside the storage bin 201. Through the cooperation of the lifting slide rail 204 and the lifting plate 206, the LED lamp covers inside the storage bin 201 can be lifted. By lifting the LED lamp covers, it is convenient for the assembly slide rail 3 to move the vacuum suction cup 404 into the storage bin 201 to grab and load the LED lamp covers. This realizes the automatic loading function during the assembly machine operation, increases the functionality of the assembly machine, and reduces labor costs.

[0030] like Figure 3 As shown, the output end of the assembled motor 401 is fitted with a gas guide slip ring 402, and the output end of the gas guide slip ring 402 is fixedly connected to an air pipe 405 connected to the vacuum suction cup 404.

[0031] In use, the air pipe 405 connects the vacuum suction cup 404 and the air guide slip ring 402. The input end of the air guide slip ring 402 is connected to an external vacuuming device. The air guide slip ring 402 can evacuate the vacuum suction cup 404 when the mounting frame 403 rotates, avoiding the situation where the air pipe 405 gets tangled when the mounting frame 403 rotates, thus ensuring the stability of the assembly machine during operation.

[0032] like Figure 4 and Figure 5 As shown, infrared sensors 207 are fixedly installed on the top of both the front and back of the storage bin 201.

[0033] In use, the infrared sensor 207 can sense when the LED lamp cover is lifted in the storage bucket 201, so that the lifting slide rail 204 and the lifting plate 206 can lift the LED lamp cover to a specified height, making it convenient for the vacuum suction cup 404 to grab and load the LED lamp cover.

[0034] like Figure 4 As shown, a lifting groove 202 is provided on one side of the storage barrel 201.

[0035] In use, the lifting groove 202 facilitates the connection between the lifting plate 206, the storage bucket 201, and the drive seat 205, thereby facilitating the lifting slide rail 204 to lift the lifting plate 206.

[0036] like Figure 2As shown, a conveyor motor 105 is fixedly installed on one side of the back of the conveyor frame 101. The output end of the conveyor motor 105 passes through the conveyor frame 101 and is fixedly connected to one of the sets of rollers 102.

[0037] In use, the output end of the conveyor motor 105 is fixedly connected to one of the sets of rollers 102, so that the conveyor motor 105 can drive the rollers 102 and the conveyor belt 103 to rotate, which facilitates the conveyor belt 103 to transport and move the LED lamp holder.

[0038] like Figure 2 As shown, support frames 106 are fixedly installed on both sides of the bottom of the conveyor frame 101, and foot plates 107 are fixedly installed on the bottom of the support frames 106.

[0039] In use, the support frame 106 can support the bottom of the conveyor frame 101 during operation, and the foot plate 107 increases the bearing area of ​​the bottom of the support frame 106, thereby improving the stability of the support frame 106 when supporting the assembly machine.

[0040] Working principle: The conveyor belt 103 supports the lamp holder, and the flexible ring 104 positions the LED lamp holder. The conveyor belt 103 moves the LED lamp holder to the mounting bracket 403 and then stops. The electric push rod 4 extends to lower the vacuum suction cup 404. The bottom of the vacuum suction cup 404 holds the LED lamp cover, allowing the LED lamp holder and LED lamp cover to align. After the LED lamp holder and LED lamp cover are aligned, the assembly motor rotates the LED lamp cover 401, thereby threading the LED lamp holder and LED lamp cover together. After the LED lighting fixture is assembled, an external vacuum device is used. The vacuum suction cup 404 is evacuated to separate it from the LED lamp cover. After separation, the conveyor belt 103 moves the assembled lamp to one side and moves the lamp back to the mounting frame 403, allowing the assembly machine to continuously assemble the LED lamp. The electric push rod 4 retracts to lift the vacuum suction cup 404, and the assembly slide rail 3 moves the vacuum suction cup 404 above the storage tank 201, making it easier for the vacuum suction cup 404 to grab the LED lamp cover stored in the storage tank 201, thus realizing the function of automatic feeding of the assembly machine.

[0041] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An LED automatic assembly machine, characterized by: Includes the assembly mechanism and the raw material mechanism assembled on the front of the assembly mechanism; The assembly mechanism includes a conveyor frame, with rollers rotatably mounted on both sides inside the conveyor frame. A conveyor belt is rotatably mounted on the outer wall of the rollers. Flexible rings are fixedly mounted at equal intervals on the surface of the conveyor belt. An assembly rod is fixedly mounted on the back of the conveyor frame. An assembly slide rail is fixedly mounted on the top of the assembly rod. An electric push rod is slidably mounted on the bottom of the assembly slide rail via a slide block. An assembly motor is fixedly mounted on the output end of the electric push rod. An assembly frame is fixedly mounted on the output end of the assembly motor. Vacuum suction cups are fixedly mounted on the outer side of the bottom of the assembly frame. The raw material mechanism includes a storage tank, a base is fixedly installed at the bottom of the storage tank, a lifting slide rail is fixedly installed on one side of the base, a drive seat is slidably installed on one side of the lifting slide rail, and a lifting plate extending into the interior of the storage tank is fixedly installed on one side of the drive seat.

2. The LED automatic assembly machine according to claim 1, wherein: The output end of the assembled motor is fitted with a gas guide slip ring, and the output end of the gas guide slip ring is fixedly connected to an air pipe connected to a vacuum suction cup.

3. The LED automatic assembly machine according to claim 1, wherein: Infrared sensors are fixedly installed on the top of both the front and back of the storage bin.

4. The LED automatic assembly machine according to claim 1, wherein: A lifting groove is provided on one side of the storage barrel.

5. The LED automatic assembly machine according to claim 1, wherein: A conveyor motor is fixedly installed on one side of the back of the conveyor frame, and the output end of the conveyor motor passes through the conveyor frame and is fixedly connected to one of the sets of rollers.

6. The LED automatic assembly machine according to claim 1, wherein: Support frames are fixedly installed on both sides of the bottom of the conveyor frame, and foot plates are fixedly installed on the bottom of each support frame.

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