A bearing o-ring assembly line

Abstract

The utility model provides a bearing O type ring assembly production line belongs to bearing processing technical field, include: workstation, the workstation top edge department installs the conveyer belt, and still install the assembly station on the workstation top, the assembly station is adjacent to the setting of conveyer belt, and the control cylinder is provided with above the assembly station, through conveyer belt will be processed bearing and deliver to the assembly station, then vibration material disc two will O type ring deliver to the suitable position, and cooperate with the material taking tool two and take O type ring and place in tray two surface, utilize four clamping jaws on the tray two surface and prop open O type ring, then utilize assembly tool two and take the prop open O type ring, and press in the annular groove outside bearing surface, utilize the turning over tool to turn over bearing at the time, and utilize assembly tool one and repeat above -mentioned material taking, assembly procedure, complete to the assembly production of bearing other side O type ring, realize the automatic assembly production, need not human intervention.

Description

Technical Field

[0001] This utility model relates to the field of bearing processing technology, and in particular to a bearing O-ring assembly production line. Background Technology

[0002] Bearings are indispensable basic components in mechanical equipment, and their performance and reliability directly affect the overall operating status of the machine. In many applications, O-rings need to be installed in the annular groove of the bearing's outer ring to enhance its sealing, dustproof, and waterproof properties.

[0003] Currently, the assembly of bearing O-rings largely relies on manual operation or semi-automated equipment. Manual assembly is not only inefficient, labor-intensive, and costly, but also prone to problems such as improper assembly, twisting, or even damage to the O-rings due to human error.

[0004] While some existing automated equipment can automate single processes, it often lacks efficient flipping and continuous assembly capabilities when O-rings need to be installed on both ends of the bearing. This typically requires interrupting the production process for manual flipping or relying on a separate piece of equipment for secondary processing. This results in a fragmented production line layout, inefficient material flow, and severely limited overall production efficiency.

[0005] Furthermore, O-rings are inherently elastic and easily deformable. Achieving stable feeding, precise positioning, and reliable expansion for insertion into bearings during automated feeding and assembly processes is a common challenge in existing technologies. Improper handling can easily lead to feeding failures or assembly defects. Utility Model Content

[0006] The purpose of this utility model is to solve the problems existing in the above-mentioned background technology and to propose a bearing O-ring assembly production line.

[0007] The technical problem to be solved by this utility model is to provide a bearing O-ring assembly production line to solve the problem of low automation in existing systems.

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0009] A bearing O-ring assembly production line includes: a workbench, a conveyor belt installed at the upper edge of the workbench, and an assembly station installed above the workbench. The assembly station is adjacent to the conveyor belt, and a control cylinder is installed above the assembly station. Assembly fixture one and assembly fixture two are installed below the control cylinder. Picking fixture one and picking fixture two are respectively installed on the outer sides of assembly fixture one and assembly fixture two. Tray one and tray two are respectively installed below picking fixture one and picking fixture two. Vibrating material tray one and vibrating material tray two are respectively installed on the outer sides of tray one and tray two. Tray one, tray two, vibrating material tray one and vibrating material tray two are all installed above the workbench.

[0010] Preferably, a flipping fixture is provided between assembly fixture one and assembly fixture two.

[0011] Preferably, tray one and tray two are respectively provided with gripper structures for opening the O-ring.

[0012] Preferably, the first assembly fixture and the second assembly fixture are each provided with four clamps for removing the O-rings.

[0013] Preferably, the first assembly fixture and the second assembly fixture are respectively provided with a vertically extendable positioning head structure, and the first assembly fixture and the second assembly fixture are also respectively provided with an O-ring groove structure.

[0014] Compared with the prior art, this utility model has at least the following beneficial effects:

[0015] In the above scheme, the bearing to be processed is transported to the assembly station by a conveyor belt. Then, the vibrating tray 2 transports the O-ring to the appropriate position, and the picking fixture 2 takes the O-ring away and places it on the surface of the tray 2. The four grippers on the surface of the tray 2 open the O-ring. Then, the assembly fixture 2 takes away the opened O-ring and presses it into the annular groove on the outer surface of the bearing. At this time, the flipping fixture is used to flip the bearing over, and the above picking and assembly process is repeated by the assembly fixture 1 to complete the assembly production of the O-ring on the other side of the bearing, realizing automated assembly production without human intervention. Attached Figure Description

[0016] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and enable those skilled in the art to implement and use the present disclosure.

[0017] Figure 1 This is a schematic diagram of the external structure of the present invention from one angle;

[0018] Figure 2 This is a schematic diagram of the external structure of this utility model from another angle;

[0019] Figure 3 This is a partial structural diagram of the present invention.

[0020] [Figure Labels]

[0021] 1. Workbench; 2. Conveyor belt; 3. Control cylinder; 4. Assembly station; 5. Assembly fixture one; 6. Material handling fixture one; 7. Pallet one; 8. Vibrating tray one; 9. Turning fixture; 10. Assembly fixture two; 11. Material handling fixture two; 12. Pallet two; 13. Vibrating tray two.

[0022] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiment of this utility model. However, this is only for illustrative purposes and is not intended to limit this utility model to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] like Figure 1 , Figure 2 and Figure 3The present invention provides a bearing O-ring assembly production line, comprising: a workbench 1, a conveyor belt 2 installed at the upper edge of the workbench 1, and an assembly station 4 installed above the workbench 1. The assembly station 4 is adjacent to the conveyor belt 2, and a control cylinder 3 is installed above the assembly station 4. Assembly fixture 1 5 and assembly fixture 2 10 are installed below the control cylinder 3. Material picking fixture 1 6 and material picking fixture 2 11 are respectively installed on the outer side of assembly fixture 1 5 and assembly fixture 2 10. Tray 1 7 and tray 2 12 are respectively installed below material picking fixture 1 6 and material picking fixture 2 11. Vibrating material tray 1 8 and vibrating material tray 2 13 are respectively installed on the outer side of tray 1 7 and tray 2 12. Tray 1 7, tray 2 12, vibrating material tray 1 8 and vibrating material tray 2 13 are all installed above the workbench 1.

[0026] Specifically, the bearing to be processed is transported to the assembly station 4 via conveyor belt 2. Then, the vibrating material tray 13 transports the O-ring to the appropriate position, and the material handling fixture 11 removes the O-ring and places it on the surface of the tray 12. Next, the assembly fixture 10 removes the spread O-ring and presses it into the annular groove on the outer surface of the bearing. Then, the assembly fixture 5 repeats the above material handling and assembly process to complete the assembly of the O-ring on the other side of the bearing, realizing automated assembly production without human intervention.

[0027] In this embodiment, as Figures 1-3 As shown; a flipping fixture 9 is provided between assembly fixture 1 5 and assembly fixture 2 10.

[0028] Specifically, by setting up the flipping fixture 9, the bearing can be automatically flipped, so that after the O-ring is assembled on one side, the bearing can be flipped to the next station for the assembly of the O-ring on the other side, thus improving the overall automation level of the production line.

[0029] In this embodiment, as Figures 1-3 As shown, tray 7 and tray 12 are respectively equipped with gripper structures for opening the O-ring.

[0030] Specifically, the O-ring is stretched by the gripper structure. When the assembly fixture moves to the tray position, it retracts the gripper, and the O-ring retracts synchronously under its own elastic force and fits on the outer surface of the assembly fixture. Subsequently, the assembly fixture can be used to move the O-ring to assembly station 4 for O-ring assembly on the outer surface of the bearing.

[0031] In this embodiment, as Figures 1-3 As shown, assembly fixture 5 and assembly fixture 10 are each equipped with four clamps for removing O-rings.

[0032] Specifically, through the above-mentioned clamping device, the O-ring, after shrinking, fits onto the outer surface of multiple clamping devices and moves together with the assembly fixture 5 to the assembly station 4 for subsequent assembly operations.

[0033] In this embodiment, as Figures 1-3 As shown, assembly fixture 5 and assembly fixture 10 are respectively equipped with vertically extendable positioning head structures, and assembly fixture 5 and assembly fixture 10 are also respectively equipped with O-ring groove structures.

[0034] Specifically, by embedding a vertically retractable positioning head structure into the inner ring of the bearing, the positioning between the assembly tool and the bearing is achieved. In conjunction with the downward pressing assembly tool, the O-ring inside the slot is inserted into the outer annular groove of the bearing, thereby realizing the assembly operation of the O-ring on the outer surface of the bearing.

[0035] This utility model encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this utility model. To provide the public with a thorough understanding of this utility model, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand this utility model even without these detailed descriptions. Furthermore, to avoid unnecessary confusion regarding the essence of this utility model, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A bearing O-ring assembly line, characterized by, include: A workbench (1) is provided with a conveyor belt (2) installed at the upper edge of the workbench (1) and an assembly station (4) installed above the workbench (1). The assembly station (4) is adjacent to the conveyor belt (2) and a control cylinder (3) is provided above the assembly station (4). An assembly tool (5) and an assembly tool (10) are installed below the control cylinder (3). A material picking tool (6) and a material picking tool (11) are installed on the outside of the assembly tool (5) and the assembly tool (10), respectively. A tray (7) and a tray (12) are provided below the material picking tool (6) and the material picking tool (11), respectively. A vibrating material tray (8) and a vibrating material tray (13) are provided on the outside of the tray (7) and the tray (12), respectively. The tray (7), the tray (12), the vibrating material tray (8) and the vibrating material tray (13) are all installed above the workbench (1).

2. The bearing O-ring assembly line according to claim 1, characterized in that: A flipping fixture (9) is provided between assembly fixture one (5) and assembly fixture two (10).

3. The bearing O-ring assembly line of claim 1, wherein: The first tray (7) and the second tray (12) are respectively provided with gripper structures for opening the O-ring.

4. A bearing O-ring assembly line according to claim 1, characterized in that: The assembly fixture one (5) and assembly fixture two (10) are respectively provided with four clamps for removing O-rings.

5. The bearing O-ring assembly line of claim 1, wherein: The assembly fixture 1 (5) and assembly fixture 2 (10) are respectively provided with vertically extendable positioning head structures, and the assembly fixture 1 (5) and assembly fixture 2 (10) are also respectively provided with O-ring groove structures.

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