A variable cross-section steel plate spring assembly device

Abstract

The utility model relates to automatic production equipment technical field discloses a variable cross -section steel plate spring assembling device, including fixed bolster and bottom plate, the inside fixed mounting of fixed bolster has compact mechanism, push spring mechanism and bidirectional movement mechanism, the compact mechanism contains the inside fixed mounting of support frame in fixed bolster, the inboard fixed mounting of support frame has the hydraulic cylinder, the output fixed mounting of hydraulic cylinder has the connecting plate. Compared with traditional device, the manual work difficult assembling task is completed, through the equipment automatic assembling mode, effectively makes up the limitation of manual operation, the accurate operation of equipment, not only greatly improves the assembling efficiency, but also can perfectly guarantee the consistency and the integrality of product, ensures that each product can reach the high -standard quality requirement, this innovative solution brings new possibility for production, improves the overall quality and market competitiveness of product.

Description

Technical Field

[0001] This utility model relates to the field of automated production equipment technology, and more specifically, to a variable cross-section steel leaf spring assembly device. Background Technology

[0002] In the wave of rapid development in transportation and mechanical engineering, variable cross-section leaf springs have emerged. In the past, traditional constant cross-section leaf springs dominated the market. However, as vehicles move towards high speed, heavy load, and lightweight design, their drawbacks have become increasingly apparent. On the one hand, constant cross-section design easily leads to material waste, increases vehicle weight, and is not conducive to energy conservation. On the other hand, it is difficult to balance load-bearing capacity and comfort under complex working conditions. Variable cross-section leaf springs have emerged to address this issue. They flexibly change the cross-sectional shape according to the stress characteristics, optimize stress distribution, and significantly reduce weight while maintaining the same strength. This not only meets the demand for vehicle lightweighting but also ensures smooth driving, opening a new chapter in automobiles, trailers, construction machinery, and other fields.

[0003] The current assembly of variable cross-section leaf springs faces numerous challenges. Due to the complex structure of variable cross-section leaf springs, their unique gradient cross-section shape, and the need for precise dimensional tolerances, the assembly process is fraught with difficulties. Many key steps, such as the precise stacking of multiple springs and the installation of special connectors, are difficult to complete manually. Manual operation is not only inefficient but also prone to errors due to fatigue and visual biases, leading to poor product consistency and unstable quality. Furthermore, operations in confined spaces are impossible for manual labor. These limitations severely hinder the smooth progress of the assembly process, thus requiring improvement and optimization. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, this utility model provides a variable cross-section steel leaf spring assembly device, which has the advantage of improving assembly efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a variable cross-section steel leaf spring assembly device, comprising a fixed bracket and a base plate. The fixed bracket internally houses a clamping mechanism, a spring-pushing mechanism, and a bidirectional moving mechanism. The clamping mechanism includes a support frame fixedly installed inside the fixed bracket. A hydraulic cylinder is fixedly installed on the inner side of the support frame. A connecting plate is fixedly installed at the output end of the hydraulic cylinder. A first pressing block is fixedly installed on the bottom side of the connecting plate. The spring-pushing mechanism includes a first fixed base fixedly installed inside the fixed bracket. A slide rail is fixedly installed on the top of the first fixed base. A cylinder is fixedly installed on the top of the first fixed base, and the slide rail is located below the cylinder. A linkage block is fixedly installed at the output end of the cylinder and slides on the outer surface of the slide rail. A first positioning block is fixedly installed on the top of the linkage block. A fixed platform is fixedly installed on the top of the first fixed base. The bidirectional moving mechanism includes a second fixed base fixedly installed inside the fixed bracket. A first moving cylinder is fixedly installed inside the second fixed base, and the output end of the first moving cylinder extends out of the second fixed base. A second moving cylinder is fixedly installed at the output end of the first moving cylinder. A second pressing block is fixedly installed at the output end of the second moving cylinder. A bearing plate is placed on the top of the fixed platform. Rivets and buffer pads are placed inside the bearing plate. A spring is placed above the bearing plate.

[0006] As a preferred embodiment of this utility model, a display cabinet is fixedly installed on the top of the base plate, a fixing plate is fixedly installed on the top of the base plate, an electric rail is fixedly installed on the top of the base plate, a connecting track plate is slidably installed on the outer surface of the electric rail, a camera is fixedly installed at the end of the connecting track plate, a button is fixedly installed on the top of the base plate, a second positioning block is slidably installed on the top of the fixing plate, and a bearing plate is placed above the second positioning block.

[0007] As a preferred embodiment of this utility model, a plastic block is fixedly installed on the top of the fixed platform, and the plastic block extends out of the bearing plate.

[0008] As a preferred embodiment of this utility model, a rectangular groove is provided on the outer surface of the fixing plate, and the second positioning block is slidably installed in the rectangular groove provided on the fixing plate.

[0009] As a preferred embodiment of this utility model, a limiting frame is fixedly installed on the top of the bearing plate, and a spring is inserted through the limiting frame.

[0010] As a preferred embodiment of this utility model, the fixing bracket is square in shape and has a snap-fit ​​groove on its outer surface.

[0011] As a preferred technical solution of this utility model, a first base and a second base are fixedly installed on the bottom of the fixed bracket and the base plate, and the first base and the second base are fixedly installed around the bottom of the fixed bracket and the base plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model utilizes the reverse push of the spring by the first positioning block and the forward push of the second pressing block to correctly install the spring into the bearing plate. At this time, the rivet and buffer pad are placed on the bearing plate, and then the hydraulic cylinder is activated, causing the output end of the hydraulic cylinder to drive the connecting plate and the first pressing block downward to press the rivet, buffer pad and spring. Compared with traditional devices, this device effectively makes up for the limitations of manual operation by automating assembly tasks that are difficult to complete manually. The precise operation of the equipment not only greatly improves the assembly efficiency, but also perfectly guarantees the consistency and integrity of the product, ensuring that every product meets high quality standards. This innovative solution brings new possibilities to production and improves the overall quality and market competitiveness of the product.

[0013] 2. This utility model places the carrier plate of the assembly product on the second positioning block. Then, the operator presses a button, and the electric rail drives the connecting track plate and camera to the appropriate position. The camera then automatically takes a picture to identify the carrier plate of the assembly product, and the picture taken by the camera will be displayed on the display case. The display case is electrically connected to the button, electric rail and camera. Compared with the traditional device, this device adds a small light source under the carrier plate, which can clearly identify the bright area without a buffer pad, thus avoiding the overall black screen when there is a buffer pad. Attached Figure Description

[0014] Figure 1 This is a frontal three-dimensional appearance structural diagram of the present utility model; Figure 2 This is a schematic diagram of the fixed bracket structure of this utility model; Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic cross-sectional view of the present invention. Figure 5 This is a schematic diagram of the camera structure of this utility model; Figure 6 This is a schematic diagram of the structure of the second positioning block of this utility model; Figure 7 This is a schematic diagram of the structure of the second movable cylinder of this utility model.

[0015] In the diagram: 1. Fixed bracket; 2. Base plate; 3. Support frame; 4. Hydraulic cylinder; 5. Connecting plate; 6. First extrusion block; 7. First fixed base; 8. Cylinder; 9. Slide rail; 10. Linkage block; 11. First positioning block; 12. Bearing plate; 13. Rivet; 14. Buffer pad; 15. Spring; 16. Second fixed base; 17. First moving cylinder; 18. Second moving cylinder; 19. Second extrusion block; 20. Fixed platform; 21. Display box; 22. Button; 23. Electric rail; 24. Connecting track plate; 25. Camera; 26. Fixed plate; 27. Second positioning block; 28. First base; 29. ​​Second base; 30. Plastic block; 31. Limiting frame. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figures 1 to 7 As shown, this utility model provides a variable cross-section steel leaf spring assembly device, including a fixed bracket 1 and a base plate 2. A pressing mechanism, a spring-pushing mechanism, and a bidirectional moving mechanism are fixedly installed inside the fixed bracket 1. The pressing mechanism includes a support frame 3 fixedly installed inside the fixed bracket 1. A hydraulic cylinder 4 is fixedly installed on the inner side of the support frame 3. A connecting plate 5 is fixedly installed at the output end of the hydraulic cylinder 4. A first pressing block 6 is fixedly installed on the bottom side of the connecting plate 5. The spring-pushing mechanism includes a first fixed base 7 fixedly installed inside the fixed bracket 1. A slide rail 9 is fixedly installed on the top of the first fixed base 7. A cylinder 8 is fixedly installed on the top of the first fixed base 7, and the slide rail 9 is located below the cylinder 8. A linkage block 10 is fixedly installed at the output end of the cylinder 8 and is linked... Block 10 is slidably mounted on the outer surface of slide rail 9. A first positioning block 11 is fixedly mounted on the top of linkage block 10. A fixed platform 20 is fixedly mounted on the top of first fixed base 7. The bidirectional moving mechanism includes a second fixed base 16 fixedly mounted inside fixed bracket 1. A first moving cylinder 17 is fixedly mounted inside the second fixed base 16, and the output end of the first moving cylinder 17 extends out of the second fixed base 16. A second moving cylinder 18 is fixedly mounted at the output end of the first moving cylinder 17. A second pressing block 19 is fixedly mounted at the output end of the second moving cylinder 18. A bearing plate 12 is placed on the top of fixed platform 20. A rivet 13 and a buffer pad 14 are placed inside the bearing plate 12. A spring 15 is placed above the bearing plate 12.

[0018] When the worker places the semi-finished bearing plate 12 and spring 15 on the fixed platform 20 and the first positioning block 11 extends out of the bearing plate 12, the first moving cylinder 17 is activated to lift the second moving cylinder 18 to a suitable position. The output end of the second moving cylinder 18 drives the second pressing block 19 to lift the spring 15 and push the spring 15 into the bearing plate 12. Then, the first moving cylinder 17 drives the second moving cylinder 18 to descend and push the spring into the bearing plate 12 in sequence. At this time, the cylinder 8 is activated, and the output end of the cylinder 8 will slide on the slide rail 9 against the linkage block 10. At the same time, the first positioning block 11 will push the spring 15 in the opposite direction and the second pressing block 19 will push the spring 15 in the forward direction, so that the spring 15 is correctly installed into the bearing plate 12. At this time, the rivet 13 and the buffer pad 14 are placed on the bearing plate 12. Then, the hydraulic cylinder 4 is activated, so that the output end of the hydraulic cylinder 4 drives the connecting plate 5 and the first pressing block 6 downward to press the rivet 13, the buffer pad 14 and the spring 15.

[0019] By using the first positioning block 11 to push the spring 15 backward and the second pressing block 19 to push forward, the spring 15 is correctly installed into the support plate 12. At this time, the rivet 13 and the buffer pad 14 are placed on the support plate 12. Then, the hydraulic cylinder 4 is activated, causing the output end of the hydraulic cylinder 4 to drive the connecting plate 5 and the first pressing block 6 downward to press the rivet 13, the buffer pad 14 and the spring 15. Compared with traditional devices, this device can effectively make up for the limitations of manual operation by automating the assembly process. The precise operation of the equipment not only greatly improves the assembly efficiency, but also perfectly guarantees the consistency and integrity of the products, ensuring that every product meets high quality standards. This innovative solution brings new possibilities to production and improves the overall quality and market competitiveness of the products.

[0020] The base plate 2 has a display housing 21 fixedly installed on its top, a fixing plate 26 fixedly installed on its top, an electric rail 23 fixedly installed on its top, a connecting rail plate 24 slidably installed on the outer surface of the electric rail 23, a camera 25 fixedly installed at the end of the connecting rail plate 24, a button 22 fixedly installed on its top, a second positioning block 27 slidably installed on the top of the fixing plate 26, and a bearing plate 12 placed above the second positioning block 27.

[0021] When the carrier plate 12 of the assembly product is placed on the second positioning block 27, the operator presses the button 22, and then the electric rail 23 drives the connecting rail plate 24 and the camera 25 to the appropriate position. Then, the camera 25 automatically takes pictures to identify the carrier plate 12 of the assembly product. The picture taken by the camera 25 will be displayed on the display case 21. The display case 21 is electrically connected to the button 22, the electric rail 23 and the camera 25. A small light source is set inside the groove on the outer surface of the second positioning block 27 below the carrier plate 12.

[0022] By placing the carrier plate 12 of the assembly product on the second positioning block 27, the operator presses button 22, and then the electric rail 23 drives the connecting rail plate 24 and camera 25 to the appropriate position. Then, the camera 25 automatically takes pictures to identify the carrier plate 12 of the assembly product. The picture taken by the camera 25 will be displayed on the display case 21. The display case 21 is electrically connected to the button 22, the electric rail 23 and the camera 25. Compared with the traditional device, this device adds a small light source under the carrier plate 12, which can clearly identify the bright area without the buffer pad, thus avoiding the overall black screen when there is no buffer pad.

[0023] The top of the fixed platform 20 is fixedly installed with a plastic block 30, and the plastic block 30 extends out of the bearing plate 12.

[0024] The bearing plate 12 extends from the plastic block 30, which allows the spring 15 to be plastically bent when the first positioning block 11 pushes the spring 15 into the inner side of the plastic block 30.

[0025] The outer surface of the fixing plate 26 is provided with a rectangular groove, and the second positioning block 27 is slidably installed in the rectangular groove of the fixing plate 26.

[0026] The second positioning block 27 is slidably installed in the rectangular groove of the fixed plate 26, which allows the staff to easily adjust it according to the shooting needs of the camera 25.

[0027] Among them, a limit frame 31 is fixedly installed on the top of the bearing plate 12, and the spring 15 is inserted through the limit frame 31.

[0028] A limit frame 31 is fixedly installed on the top of the support plate 12, and the spring 15 is inserted through the limit frame 31. This prevents the spring 15 from popping out when it is squeezed during assembly.

[0029] The fixed bracket 1 is square in shape and has a snap-fit ​​groove on its outer surface.

[0030] The fixed bracket 1 is square in shape and has a snap-fit ​​groove on its outer surface, which makes it easy to disassemble and assemble.

[0031] The bottom of the fixed bracket 1 and the base plate 2 are fixedly installed with a first base 28 and a second base 29, and the first base 28 and the second base 29 are fixedly installed around the bottom of the fixed bracket 1 and the base plate 2.

[0032] By fixing the first base 28 and the second base 29 to the bottom of the fixed bracket 1 and the base plate 2, the stability of the device can be improved and it can be prevented from being easily affected by external physical factors.

[0033] Working principle and usage process of this utility model: When the worker places the semi-finished bearing plate 12 and spring 15 on the fixed platform 20 and the first positioning block 11 extends out of the bearing plate 12, the first moving cylinder 17 is activated to lift the second moving cylinder 18 to a suitable position. The output end of the second moving cylinder 18 drives the second pressing block 19 to lift the spring 15 and push the spring 15 into the bearing plate 12. Then, the first moving cylinder 17 drives the second moving cylinder 18 to descend and push the spring into the bearing plate 12 in sequence. At this time, the cylinder 8 is activated, and the output end of the cylinder 8 will slide on the slide rail 9 against the linkage block 10. At the same time, the first positioning block 11 will push the spring 15 in the opposite direction and the second pressing block 19 will push the spring 15 in the forward direction, so that the spring 15 is correctly installed into the bearing plate 12. At this time, the rivet 13 and the buffer pad 14 are placed on the bearing plate 12. Then, the hydraulic cylinder 4 is activated, so that the output end of the hydraulic cylinder 4 drives the connecting plate 5 and the first pressing block 6 downward to press the rivet 13, the buffer pad 14 and the spring 15.

[0034] When the carrier plate 12 of the assembly product is placed on the second positioning block 27, the operator presses the button 22, and then the electric rail 23 drives the connecting rail plate 24 and the camera 25 to the appropriate position. Then, the camera 25 automatically takes pictures to identify the carrier plate 12 of the assembly product. The picture taken by the camera 25 will be displayed on the display case 21. The display case 21 is electrically connected to the button 22, the electric rail 23 and the camera 25. A small light source is set inside the groove on the outer surface of the second positioning block 27 below the carrier plate 12.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A variable cross-section steel leaf spring assembly device, comprising a fixed bracket (1) and a base plate (2), characterized in that: The fixed bracket (1) is internally fixedly equipped with a clamping mechanism, a push spring mechanism, and a bidirectional moving mechanism. The clamping mechanism includes a support frame (3) fixedly installed inside the fixed bracket (1). A hydraulic cylinder (4) is fixedly installed on the inner side of the support frame (3). A connecting plate (5) is fixedly installed on the output end of the hydraulic cylinder (4). A first pressing block (6) is fixedly installed on the bottom side of the connecting plate (5). The push spring mechanism includes a first fixed base (7) fixedly installed inside the fixed bracket (1). A slide rail (9) is fixedly installed on the top of the first fixed base (7). A cylinder (8) is fixedly installed on the top of the first fixed base (7), and the slide rail (9) is located below the cylinder (8). A linkage block (10) is fixedly installed on the output end of the cylinder (8), and the linkage block (10) is slidably installed on the outer surface of the slide rail (9). A first positioning block (11) is fixedly installed on the top of the linkage block (10), and a fixed platform (20) is fixedly installed on the top of the first fixed base (7). The bidirectional moving mechanism includes a second fixed base (16) fixedly installed inside the fixed bracket (1). A first moving cylinder (17) is fixedly installed inside the second fixed base (16), and the output end of the first moving cylinder (17) extends out of the second fixed base (16). A second moving cylinder (18) is fixedly installed at the output end of the first moving cylinder (17), and a second pressing block (19) is fixedly installed at the output end of the second moving cylinder (18). A bearing plate (12) is placed on the top of the fixed platform (20). A rivet (13) and a buffer pad (14) are placed inside the bearing plate (12), and a spring (15) is placed above the bearing plate (12).

2. A variable cross-section leaf spring assembly device according to claim 1, characterized in that: A display housing (21) is fixedly installed on the top of the base plate (2). A fixing plate (26) is fixedly installed on the top of the base plate (2). An electric rail (23) is fixedly installed on the top of the base plate (2). A connecting track plate (24) is slidably installed on the outer surface of the electric rail (23). A camera (25) is fixedly installed at the end of the connecting track plate (24). A button (22) is fixedly installed on the top of the base plate (2). A second positioning block (27) is slidably installed on the top of the fixing plate (26). A bearing plate (12) is placed above the second positioning block (27).

3. The variable cross-section leaf spring assembly apparatus of claim 1, wherein: A plastic block (30) is fixedly installed on the top of the fixed platform (20), and the plastic block (30) extends out of the bearing plate (12).

4. The variable cross-section leaf spring assembly apparatus of claim 2, wherein: The outer surface of the fixing plate (26) is provided with a rectangular groove, and the second positioning block (27) is slidably installed in the rectangular groove of the fixing plate (26).

5. The variable cross-section leaf spring assembly apparatus of claim 1, wherein: The top of the support plate (12) is fixedly installed with a limit frame (31), and the spring (15) is inserted through the limit frame (31).

6. The variable cross-section leaf spring assembly apparatus of claim 1, wherein: The fixed bracket (1) is square in shape and has a snap-fit ​​groove on its outer surface.

7. The variable cross-section leaf spring assembly of claim 1, wherein: The bottom of the fixed bracket (1) and the base plate (2) are fixedly installed with a first base (28) and a second base (29), and the first base (28) and the second base (29) are fixedly installed around the bottom of the fixed bracket (1) and the base plate (2).

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