Pipe fitting composite machining integrated equipment

Abstract

The utility model relates to pipe fitting processing technical field especially relates to a pipe fitting composite processing integrated equipment, including base, is provided with the drive clamping mechanism that makes pipe fitting rotate and the processing mechanism of integrated processing pipe fitting respectively on the base.

Description

Technical Field

[0001] This utility model relates to the field of pipe fitting processing technology, and in particular to an integrated equipment for composite processing of pipe fittings. Background Technology

[0002] Integrated pipe fitting processing equipment is a device that integrates pipe clamping, rotation, and multiple processing steps. It aims to improve the efficiency and quality of pipe fitting processing by simplifying the process, enhancing adaptability and stability.

[0003] Existing technologies typically use fixed structures to secure pipe fittings, thereby maintaining processing stability. However, traditional pipe fitting fixing structures only clamp the pipe fittings; when the pipe fittings need to be flipped, they must be manually repositioned. This method not only increases the labor intensity of workers but also reduces the production efficiency of pipe fittings. Therefore, we provide an integrated equipment for composite pipe fitting processing. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated pipe fitting composite processing equipment, which solves the technical problem that it is not easy to quickly flip the fixed pipe fittings, which increases the labor burden and reduces the production rate of pipe fittings. It achieves the ability to clamp and fix pipe fittings of different sizes, which not only improves the processing stability of pipe fittings, but also allows for convenient rotation of fixed pipe fittings, thereby increasing the production rate of pipe fittings.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an integrated equipment for composite processing of pipe fittings, including a base, wherein a drive clamping mechanism for rotating the pipe fittings and an integrated processing mechanism for processing the pipe fittings are respectively provided on the base.

[0006] The drive clamping mechanism includes two sets of fixed frames. A limiting groove is opened on the inner side of each fixed frame. A drive motor is installed on the lower outer side of each fixed frame. A shaft disk is rotatably connected to the lower inner side of each fixed frame. The shaft disk is connected to the output end of the drive motor via a V-belt. Drive gears are installed on the output shaft of the drive motor and the shaft disk. A gear ring that matches the limiting groove and meshes with the two sets of drive gears is rotatably connected inside each fixed frame.

[0007] The drive clamping mechanism also includes a moving component for clamping pipes of different lengths and a fixing component for keeping both ends of the pipes stable.

[0008] Preferably, the movable component includes an inner groove formed on the front side of the base, an asynchronous motor is installed on one side of the base, a bidirectional lead screw is installed on the output shaft of the asynchronous motor and distributed inside the inner groove, two sets of limiting rods symmetrically distributed on both sides of the bidirectional lead screw are installed inside the inner groove, two sets of moving L rods are threadedly connected to the bidirectional lead screw, and the top ends of the moving L rods are distributed in the center inside the base, and a load-bearing seat connected to the bottom end of the fixed frame is installed at the top end of each set of moving L rods.

[0009] Preferably, the fixing component includes a fixing ring installed inside the toothed ring, a radio push rod installed on one side of the fixing ring, a connecting disc installed on the telescopic end of the radio push rod, and three sets of linkage plates rotatably connected to the outer end of the fixing ring. The linkage plates and the connecting disc are rotatably connected by a rotating plate, and each set of linkage plates is equipped with a fixing component.

[0010] Preferably, the processing mechanism includes a circular groove formed inside the rear of the base and a square groove passing through the circular groove. A rotating shaft is rotatably connected inside the circular groove. A connecting gear is installed on the outer wall of the rotating shaft. A cylinder is installed on the rear side of the base. A tool handle plate that is adapted to the square groove and meshes with the connecting gear is installed on the telescopic end of the cylinder. A T-shaped frame is installed at the top of the rotating shaft. Electrically controlled lifting rods are installed on both sides of the top of the T-shaped frame. Mounting plates are installed on the two sets of electrically controlled lifting rods. A welding machine and a grinding machine are respectively installed at the bottom of the two sets of mounting plates.

[0011] Preferably, the limiting grooves are symmetrically distributed on the left and right sides of the gear ring, and the two sets of drive motors operate synchronously.

[0012] Preferably, the handle plate is provided with a toothed structure, and the welding machine is located directly above the center of the base.

[0013] By employing the above technical solution, this utility model provides an integrated equipment for composite processing of pipe fittings, which has at least the following beneficial effects: 1. By setting up a driving clamping mechanism, this utility model can not only rotate the fixed pipe during the processing of pipe fittings, making it easy to adjust the processing position of the pipe fittings, but also fix pipe fittings of different sizes, improving the adaptability of the device. At the same time, the mechanism can also fix both ends of the pipe fittings, improving the processing stability and improving the production quality of the pipe fittings.

[0014] 2. This utility model achieves integrated welding and grinding operations by setting up a processing mechanism. By adjusting the position and height, it can accurately align the processing parts of the pipe fittings, reduce process changeover time, improve processing efficiency, ensure welding and grinding quality, and enhance the processing efficiency of pipe fittings. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3 This is a schematic diagram of the internal cross-sectional structure of the base of this utility model; Figure 4 This is a schematic diagram of the external structure of the clamping mechanism of this utility model; Figure 5 This is a schematic diagram of the processing mechanism of this utility model; Figure 6 This is a schematic diagram of part of the clamping mechanism of this utility model; Figure 7 This is a schematic diagram of the fixing component structure of this utility model.

[0017] In the picture: 1. Base; 2. Drive clamping mechanism; 21. Fixed frame; 22. Limiting groove; 23. Drive motor; 24. Shaft disc; 25. V-belt; 26. Drive gear; 27. Gear ring; Moving component; 201, inner groove; 202, asynchronous motor; 203, bidirectional lead screw; 204, limit rod; 205, moving L-bar; 206, load-bearing base; Fixed components; 2001, fixing ring; 2002, radio push rod; 2003, connecting disc; 2004, linkage plate; 2005, rotating plate; 2006, fixing parts; 3. Machining mechanism; 31. Circular groove; 32. Square groove; 33. Rotating shaft; 34. Connecting gear; 35. Cylinder; 36. Tool handle plate; 37. T-shaped frame; 38. Electrically controlled lifting rod; 39. Mounting plate; 310. Welding machine; 311. Grinding machine. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1 Existing technologies often struggle to quickly rotate fixed pipe fittings, increasing manual labor and reducing production speed. This embodiment addresses this issue by providing an integrated pipe fitting processing device capable of clamping and fixing pipe fittings of different sizes. This improves processing stability and allows for easy rotation of the fixed fittings, thereby increasing production speed. Please refer to... Figure 1 - Figure 7 This integrated pipe fitting processing equipment includes a base 1, on which a drive clamping mechanism 2 for rotating the pipe fittings and an integrated processing mechanism 3 for processing the pipe fittings are respectively installed. The drive clamping mechanism 2 can fix pipe fittings of different sizes and lengths, and can also quickly rotate the fixed pipe fittings, improving the production and processing speed of the pipe fittings. The processing mechanism 3 can realize the integration of welding and grinding, reducing the time for process changeover and improving the processing efficiency and quality of the pipe fittings.

[0020] Existing technologies often use fixed structures to secure pipe fittings to ensure stable processing. However, traditional fixed structures can only clamp the pipe fittings, and when the pipe fittings need to be flipped, they must be manually repositioned, which increases the labor intensity of workers and reduces the efficiency of pipe fitting production and processing. In order to solve the above problems...

[0021] The drive clamping mechanism 2 includes two sets of fixed frames 21. Limiting grooves 22 are formed on the inner side of each fixed frame 21, symmetrically distributed on the left and right sides of the gear ring 27. Their function is to provide a stable rotation trajectory for the gear ring 27, limiting and guiding its rotation, preventing it from shifting or wobbling during rotation, and ensuring stable and smooth rotation. A drive motor 23 is installed on the lower outer side of each fixed frame 21. The two drive motors 23 operate synchronously. Since both sets of drive gears 26 mesh with the gear ring 27, the synchronously operating drive motors 23... This ensures that the force exerted by the two sets of drive gears 26 on the gear ring 27 is consistent, avoiding problems such as jamming or skewness of the gear ring 27 due to uneven force, and ensuring that the gear ring 27 drives the pipe to rotate smoothly, thereby ensuring the stability and accuracy of the pipe processing process. The bottom of the fixed frame 21 is rotatably connected to the shaft disk 24, which is connected to the output end of the drive motor 23 via a V-belt 25. Drive gears 26 are installed on the output shaft of the drive motor 23 and the shaft disk 24. Each set of fixed frames 21 is rotatably connected to a gear ring 27 that is adapted to the limiting groove 22 and meshes with the two sets of drive gears 26.

[0022] The drive clamping mechanism 2 also includes a moving component for clamping pipes of different lengths and a fixing component for keeping both ends of the pipes stable.

[0023] The movable component includes an inner groove 201 formed inside the front side of the base 1. An asynchronous motor 202 is installed on one side of the base 1. A bidirectional lead screw 203 distributed inside the inner groove 201 is installed on the output shaft of the asynchronous motor 202. Two sets of limiting rods 204 symmetrically distributed on both sides of the bidirectional lead screw 203 are installed inside the inner groove 201. Two sets of moving L rods 205 are threadedly connected to the bidirectional lead screw 203. The top ends of the moving L rods 205 are distributed in the center inside the base 1. A load-bearing seat 206 connected to the bottom end of the fixed frame 21 is installed at the top end of each set of moving L rods 205.

[0024] The fixing assembly includes a fixing ring 2001 installed inside the toothed ring 27. A radio push rod 2002 is installed on one side of the fixing ring 2001. A connecting disc 2003 is installed on the telescopic end of the radio push rod 2002. Three sets of linkage plates 2004 are rotatably connected to the outer end of the fixing ring 2001. The linkage plates 2004 and the connecting disc 2003 are rotatably connected by a rotating plate 2005. A fixing component 2006 is installed on each set of linkage plates 2004.

[0025] The asynchronous motor 202 drives the bidirectional lead screw 203 to rotate, causing the moving L-rod 205, which is threaded onto the bidirectional lead screw 203 and the limiting rod 204, to move the load-bearing seat 206 and the fixed frame 21 synchronously. This adjusts the distance between the two sets of fixed frames 21 to accommodate pipes of different lengths. The wireless push rod 2002 extends and retracts, causing the connecting disc 2003 to move. The rotating plate 2005 links the three sets of linkage plates 2004, causing the fixing component 2006 to contract or open synchronously. This achieves the fixing of both ends of pipes of different sizes, improving the stability of pipe production and processing. At the same time, the drive motor 23 drives the shaft disc 24 to rotate via the V-belt 25. The output shaft of the drive motor 23 and the drive gear 26 on the shaft disc 24 mesh together with the gear ring 27. Under the limitation of the limiting groove 22, the gear ring 27 drives the fixing components and pipes to rotate, facilitating the adjustment of the processing position and improving the processing efficiency of the pipes.

[0026] Example 2 Based on Example 1, such as Figure 1 - Figure 7 As shown, the existing technology makes it difficult to quickly flip the fixed pipe fittings, which increases the labor burden and reduces the production rate of pipe fittings. However, the separation of welding and grinding processes in pipe fitting processing reduces the processing efficiency of pipe fittings and can easily affect the production quality of pipe fittings. Therefore, the device is also equipped with an integrated welding and grinding structure.

[0027] In pipe fitting processing, the welding and grinding processes are separated, which not only prolongs processing time and reduces overall processing efficiency, but may also affect the production quality of pipe fittings due to process connection problems. In order to solve the above problems...

[0028] The processing mechanism 3 includes a circular groove 31 located inside the rear of the base 1 and a square groove 32 passing through the circular groove 31. A rotating shaft 33 is rotatably connected inside the circular groove 31, and a connecting gear 34 is installed on the outer wall of the rotating shaft 33. A cylinder 35 is installed on the rear side of the base 1. A tool handle plate 36, which is adapted to the square groove 32 and meshes with the connecting gear 34, is installed at the telescopic end of the cylinder 35. The tool handle plate 36 has a toothed structure that can mesh with the connecting gear 34, thereby driving the rotating shaft 33 to rotate, adjusting the position of the T-shaped frame 37, and realizing welding. The horizontal positioning of the receiving machine 310 and the grinding machine 311 is achieved. A T-shaped frame 37 is installed at the top of the rotating shaft 33. Electrically controlled lifting rods 38 are installed on both sides of the top of the T-shaped frame 37. Mounting plates 39 are installed on the two sets of electrically controlled lifting rods 38. The welding machine 310 and the grinding machine 311 are respectively installed at the bottom of the two sets of mounting plates 39. The welding machine 310 is located directly above the middle of the base 1, which facilitates precise alignment with the part of the pipe to be welded, reduces welding deviation, ensures welding quality, and also facilitates collaboration with the grinding machine 311 to improve processing efficiency.

[0029] The cylinder 35 extends and retracts, causing the tool handle plate 36 to move within the square groove 32. Since the tool handle plate 36 meshes with the connecting gear 34, it can drive the rotating shaft 33 to rotate within the circular groove 31, thereby causing the T-shaped frame 37 to adjust its horizontal position, so that the welding machine 310 or the grinding machine 311 is aligned with the processing part. The electrically controlled lifting rod 38 extends and retracts, causing the mounting plate 39 and the welding machine 310 and grinding machine 311 at the bottom to adjust their height, achieving precise docking with the pipe processing part, completing the welding or grinding operation, and reducing the process changeover time.

[0030] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated equipment for composite processing of pipe fittings, comprising a base (1), characterized in that: The base (1) is respectively provided with a drive clamping mechanism (2) for rotating the pipe fitting and a processing mechanism (3) for integrated processing of the pipe fitting. The drive clamping mechanism (2) includes two sets of fixed frames (21). A limiting groove (22) is opened on the inner side of the fixed frame (21). A drive motor (23) is installed on the lower outer side of each set of fixed frames (21). A shaft disk (24) is rotatably connected to the lower inner side of the fixed frame (21). The shaft disk (24) is connected to the output end of the drive motor (23) through a V belt (25). A drive gear (26) is installed on the output shaft of the drive motor (23) and the shaft disk (24). A gear ring (27) that is adapted to the limiting groove (22) and meshes with the two sets of drive gears (26) is rotatably connected inside each set of fixed frames (21). The drive clamping mechanism (2) also includes a moving component for clamping pipes of different lengths and a fixing component for keeping both ends of the pipes stable.

2. The integrated equipment for composite processing of pipe fittings according to claim 1, characterized in that: The movable component includes an inner groove (201) opened on the front side inside the base (1). An asynchronous motor (202) is installed on one side of the base (1). A bidirectional lead screw (203) distributed inside the inner groove (201) is installed on the output shaft of the asynchronous motor (202). Two sets of limiting rods (204) symmetrically distributed on both sides of the bidirectional lead screw (203) are installed inside the inner groove (201). Two sets of moving L rods (205) are threaded on the bidirectional lead screw (203). The top of the moving L rods (205) is distributed in the center inside the base (1). A load-bearing seat (206) connected to the bottom end of the fixed frame (21) is installed at the top of each set of moving L rods (205).

3. The integrated equipment for composite processing of pipe fittings according to claim 1, characterized in that: The fixing assembly includes a fixing ring (2001) installed inside the toothed ring (27). A radio push rod (2002) is installed on one side of the fixing ring (2001). A connecting disc (2003) is installed on the telescopic end of the radio push rod (2002). Three sets of linkage plates (2004) are rotatably connected to the outer end of the fixing ring (2001). The linkage plates (2004) and the connecting discs (2003) are rotatably connected by a rotating plate (2005). A fixing element (2006) is installed on each set of linkage plates (2004).

4. The integrated equipment for composite processing of pipe fittings according to claim 1, characterized in that: The processing mechanism (3) includes a circular groove (31) opened inside the rear of the base (1) and a square groove (32) passing through the circular groove (31). A rotating shaft (33) is rotatably connected inside the circular groove (31). A connecting gear (34) is installed on the outer wall of the rotating shaft (33). A cylinder (35) is installed on the rear side of the base (1). A tool handle plate (36) that is adapted to the square groove (32) and meshes with the connecting gear (34) is installed on the telescopic end of the cylinder (35). A T-shaped frame (37) is installed at the top of the rotating shaft (33). Electric lifting rods (38) are installed on both sides of the top of the T-shaped frame (37). Mounting plates (39) are installed on the two sets of electric lifting rods (38). A welding machine (310) and a grinding machine (311) are installed at the bottom of the two sets of mounting plates (39), respectively.

5. The integrated equipment for composite processing of pipe fittings according to claim 1, characterized in that: The limiting grooves (22) are symmetrically distributed on the left and right sides of the gear ring (27), and the two sets of drive motors (23) operate synchronously.

6. The integrated equipment for composite processing of pipe fittings according to claim 4, characterized in that: The handle plate (36) is provided with a toothed structure, and the welding machine (310) is located directly above the center of the base (1).

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