An automated sensor processing device

Abstract

This utility model discloses an automatic sensor processing equipment, including a frame, a feeding conveyor line mounted on the frame, and a loading device, a grinding device, a first cleaning device, a soldering device, a second cleaning device, and a unloading device arranged at intervals along the conveying direction of the feeding conveyor line; the feeding conveyor line is arranged along the length of the frame; the loading device is connected to the beginning of the feeding conveyor line; the grinding device is connected to the rear end of the loading device; the first cleaning device is connected to the rear end of the grinding device; the soldering device is connected to the rear end of the first cleaning device; the second cleaning device is connected to the rear end of the soldering device; and the unloading device is connected to the rear end of the second cleaning device. By connecting the loading, grinding, cleaning, soldering, and unloading processes in series through the feeding conveyor line, the automatic transfer and processing of sensors can be achieved without manual intervention, greatly reducing labor input, while also improving the grinding and soldering quality to meet subsequent usage requirements.

Description

Technical Field

[0001] This utility model relates to the field of sensor manufacturing technology, and in particular to an automated sensor processing device. Background Technology

[0002] In sensor manufacturing, pad processing is a critical step affecting sensor performance and subsequent assembly quality, requiring multiple steps including material loading, polishing, cleaning, and soldering. Currently, most sensor processing equipment in the industry suffers from the following problems: 1. The process connection relies on manual intervention. For example, when loading materials, the sensors need to be placed one by one at the processing station. After polishing, they need to be transferred to the cleaning device manually. After tinning, they also need to be sorted and unloaded manually. This not only results in high labor costs, but also makes it easy for human error to damage the sensors or reduce the processing accuracy.

[0003] 2. Each processing step operates independently, lacking a unified transportation and collaborative control mechanism. For example, there is no continuous cleaning and transfer process between the grinding device and the soldering device, resulting in residual grinding debris on the solder pads affecting the soldering quality. Overall processing efficiency is low and it is difficult to adapt to the needs of large-scale production.

[0004] 3. Manual operation makes it difficult to ensure the consistency of parameters in each process. For example, key indicators such as polishing force and amount of solder can fluctuate greatly, which can easily cause problems such as poor contact of sensor pads and poor conductivity, ultimately affecting the pass rate of sensor products.

[0005] Therefore, there is an urgent need for an automated sensor processing device to solve the above problems. Utility Model Content

[0006] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic sensor processing device.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: an automatic sensor processing equipment, including a frame, a feeding conveyor line set on the frame, and a feeding device, a grinding device, a first cleaning device, a tin-adding device, a second cleaning device, and a unloading device arranged at intervals along the conveying direction of the feeding conveyor line. The feeding conveyor line is arranged along the length of the machine frame; The feeding device is connected to the beginning of the feeding conveyor line and is used to provide sensors to the feeding conveyor line; The grinding device is connected to the rear end of the feeding device and is used to grind the pads of the sensor. The first cleaning device is connected to the rear end of the polishing device and is used to clean the polished pads on the sensor. The soldering device is connected to the rear end of the first cleaning device and is used to apply solder to the pads of the sensor. The second cleaning device is connected to the rear end of the soldering device and is used to clean the solder pads on the sensor after soldering. The unloading device is connected to the rear end of the second cleaning device and is used to remove the sensor from the feeding conveyor line.

[0008] As one of the preferred embodiments of this utility model, the feeding device includes a first motion component, a floating seat, a clamping component, a detection component, and several feeding bins; The feeding bins are evenly distributed on both sides of the feeding conveyor line and are used to store stacked fixtures. Each fixture carries multiple sensors that are spaced apart along its length. The floating seat is mounted on the first motion component and can slide up and down relative to the first motion component. The floating seat is provided with a support part, which is used to adjust the fixture to be parallel to the horizontal plane when it abuts against the fixture. The clamping assembly is mounted on the floating base and is used to clamp the fixture; The detection component is mounted on the floating seat and is used to detect the distance between itself and the uppermost fixture in the feeding bin; The clamping component can clamp the uppermost fixture when the detection component detects that the distance has reached a threshold, and transfer it to the feeding conveyor line via the first motion component.

[0009] As one of the preferred embodiments of this utility model, a slide block is provided on the floating seat, and a slide groove is provided on the first motion component, with the slide block slidably disposed in the slide groove.

[0010] As one of the preferred embodiments of this utility model, the grinding device includes a second motion component, a plurality of grinding components, and a plurality of abrasive boxes; The grinding component is mounted on the second motion component; The abrasive box is used to hold liquid abrasive. The second motion component can drive the grinding component to pick up liquid abrasive from the abrasive box and drive the grinding component to grind the pads of the sensor.

[0011] As one of the preferred embodiments of this utility model, the first cleaning device includes a bracket, a first movable plate, a second movable plate, an unwinding reel, a rewinding reel, a second motor, a first drive assembly, and a second drive assembly; The first movable plate is slidably mounted on the bracket; The second movable plate is slidably mounted on the first movable plate; The unwinding and rewinding reels are rotated on the first movable plate; The second motor is connected to the take-up reel and is used to drive the take-up reel to rotate; The first drive assembly is mounted on the bracket and connected to the first movable plate, and is used to drive the first movable plate to move relative to the bracket in the Z-axis direction. The second drive assembly is mounted on and connected to the first movable plate, and is used to drive the second movable plate to move relative to the first movable plate in the X-axis direction. One end of the cleaning cloth is connected to the unwinding reel, and the other end is wrapped around the lower end of the second movable plate and connected to the take-up reel.

[0012] As one of the preferred embodiments of this utility model, the soldering device includes a third motion component, a soldering iron, a solder inlet component, a solder guide tube, and a solder paste inlet component; The soldering iron is mounted on the third motion assembly; The solder inlet assembly is mounted on the third motion assembly and is used to provide solder wire; One end of the solder tube is connected to the solder inlet component, and the other end extends to the soldering iron; The solder paste feeding assembly is connected to the solder guide tube and is used to supply solder paste so that the solder wires in the solder guide tube are immersed in the solder paste.

[0013] As one of the preferred embodiments of this utility model, an automatic sensor processing device further includes a solder blowing assembly and a solder bath box. The solder blowing assembly is mounted on the third motion assembly and is opposite to the soldering iron. The solder bath box is mounted on the frame and its open end is opposite to the soldering iron. The solder blowing assembly can blow the residual solder on the soldering iron into the solder bath box when the third motion assembly drives the soldering iron to approach the solder bath box.

[0014] As one of the preferred embodiments of this utility model, the soldering iron has a rectangular cross-sectional outline on the XY plane.

[0015] As one of the preferred embodiments of this utility model, a Y-axis motion module and a vision inspection device mounted on the Y-axis motion module are provided between the second cleaning device and the unloading device.

[0016] As one of the preferred embodiments of this utility model, a second spraying device is provided between the soldering device and the second cleaning device for spraying cleaning agent onto the pads of the sensor.

[0017] The beneficial effects of this utility model are as follows: An automatic sensor processing equipment includes a frame, a feeding conveyor line mounted on the frame, and a feeding device, a grinding device, a first cleaning device, a soldering device, a second cleaning device, and a discharging device arranged at intervals along the conveying direction of the feeding conveyor line; the feeding conveyor line is arranged along the length of the frame; the feeding device is connected to the beginning of the feeding conveyor line; the grinding device is connected to the rear end of the feeding device; the first cleaning device is connected to the rear end of the grinding device; the soldering device is connected to the rear end of the first cleaning device; the second cleaning device is connected to the rear end of the soldering device; and the discharging device is connected to the rear end of the second cleaning device; by connecting the feeding, grinding, cleaning, soldering, and discharging processes in series through the feeding conveyor line, the automatic transfer and processing of sensors can be achieved without manual intervention, greatly reducing manpower input, while also improving the grinding and soldering quality to meet subsequent use requirements. Attached Figure Description

[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the structure of an automated sensor processing device; Figure 2 This is a schematic diagram of the feeding device. Figure 3 This is a schematic diagram of the grinding device. Figure 4 This is a schematic diagram of the first structure of the first cleaning device; Figure 5 This is a schematic diagram of the first structure of the second cleaning device; Figure 6 This is a schematic diagram of the tin-adding device; Figure 7 This is a schematic diagram of the Y-axis motion module and the vision inspection device. Figure 8 This is a schematic diagram of the feeding device. Detailed Implementation

[0019] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0020] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0021] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0023] Reference Figures 1-8 An automatic sensor processing device includes a frame 100, a feeding conveyor line 200 disposed on the frame 100, and a feeding device 300, a polishing device 400, a first cleaning device 500a, a tinning device 600, a second cleaning device 500b, and a discharging device 700 arranged at intervals along the conveying direction of the feeding conveyor line 200. The feeding conveyor line 200 is arranged along the length of the frame 100; The feeding device 300 is connected to the beginning of the feeding conveyor line 200 and is used to provide sensors to the feeding conveyor line 200; The grinding device 400 is connected to the rear end of the feeding device 300 and is used to grind the pads of the sensor. The first cleaning device 500a is connected to the rear end of the polishing device 400 and is used to clean the polished pads on the sensor. The soldering device 600 is connected to the rear end of the first cleaning device 500a and is used to apply solder to the pads of the sensor. The second cleaning device 500b is connected to the rear end of the soldering device 600 and is used to clean the solder pads on the sensor after soldering. The unloading device 700 is connected to the rear end of the second cleaning device 500b and is used to remove the sensor from the feeding conveyor line 200.

[0024] The working principle of the automatic sensor processing equipment in this invention is as follows: ①Reference Figure 1 and Figure 2 Preferably, the feeding device 300 includes a first motion component 310, a floating seat 320, a clamping component 330, a detection component 340, and a plurality of feeding bins 350. The feeding bins 350 are evenly distributed on both sides of the feeding conveyor line 200 and are used to store stacked fixtures 800. Each fixture 800 carries a plurality of sensors arranged at intervals along its length. The floating seat 320 is mounted on the first motion component 310 and can slide up and down relative to the first motion component 310. The floating seat 320 is provided with a supporting part. 321 is used to adjust the fixture 800 to be parallel to the horizontal plane when it comes into contact with the fixture 800; the clamping component 330 is installed on the floating seat 320 for clamping the fixture 800; the detection component 340 is installed on the floating seat 320 for detecting the distance between the fixture 800 located at the uppermost end in the feeding bin 350; the clamping component 330 can clamp the fixture 800 located at the uppermost end when the detection component 340 detects that the distance has reached the threshold, and transfer it to the feeding conveyor line 200 through the first motion component 310.

[0025] Specifically, there are six feeding bins 350, three of which are located on the left side of the feeding conveyor line 200, and the other three on the right side. The feeding conveyor line 200 transports the fixture 800 along the Y-axis. Furthermore, the first motion component 310 is preferably configured as an XZ-axis motion module, capable of driving the floating seat 320, the clamping component 330, and the detection component 340 to move in the X and Z-axis directions. For example, in one stroke, the XZ-axis motion module drives the floating seat 320, the clamping component 330, and the detection component 340 to move above the feeding bins 350. The detection component 340 detects the distance between itself and the uppermost fixture 800 within the feeding bins 350 in real time. Simultaneously, the detection component 340 and the first motion component 310 drive the floating seat 320, the clamping component 330, and the first motion component 310 to move the first motion component 310. Component 330 and detection component 340 gradually approach the fixture 800 until the distance reaches the threshold. At this time, the supporting part 321 on the floating seat 320 abuts against the fixture 800. Since the floating seat 320 is slidably connected to the first motion component 310, it will push the fixture 800 to be parallel to the horizontal plane. Finally, the clamping component 330 is activated to clamp the fixture 800. Finally, the first motion component 310 drives the fixture 800 to be close to the feeding conveyor line 200. Then, the clamping component 330 is released, allowing the fixture 800 to be placed on the feeding conveyor line 200 and conveyed to the next process by the feeding conveyor line 200. This cycle continues. When the fixture 800 in one or more loading bins 350 is emptied, the fixture 800 is manually replenished by the operator. Of course, in some embodiments, it can also be automatically replenished by an automated device, which will not be described in detail here.

[0026] Reference Figure 1 and Figure 2 In some embodiments, a slide block 361 is provided on the floating seat 320, and a slide groove 362 is provided on the first motion component 310. The slide block 361 is slidably disposed in the slide groove 362. In a further embodiment, the lower end of the slide groove 362 is at least partially closed to restrict the slide block 361 from disengaging from the slide groove 362. Specifically, since the floating seat 320 is connected to the first motion component 310 by gravity, when the abutment part 321 abuts against the uppermost fixture 800, the floating seat 320 will be pushed back a short distance. That is, after waiting for a preset time, the fixture 800 in the clamping component 330 is then activated. This not only adjusts the fixture 800 from an inclined state to a horizontal state, but also avoids damage to the fixture 800 and / or the sensor caused by the floating seat 320 pushing against the fixture 800, so that the clamping component 330 can successfully clamp the fixture 800.

[0027] Preferably, a fixture 800 has 8 slots, which can simultaneously support 8 sensors for processing, as shown in the reference. Figure 1 and Figure 2In some embodiments, two clamping components 330 are provided and arranged at intervals along the length of the fixture 800, respectively for clamping the front end and rear end of the fixture 800; preferably, the clamping components 330 are configured as gripper cylinders; this configuration can improve the stability of the clamping components 330 in clamping the fixture 800, and avoid the fixture 800 from shaking during the transfer process, which could cause the sensor to fall off or the fixture 800 to fail to be accurately placed on the feeding conveyor line 200.

[0028] ②Reference Figure 1 and Figure 3 In some embodiments, the polishing device 400 includes a second motion component 410, a plurality of polishing components 420, and a plurality of abrasive boxes 430; the polishing components 420 are mounted on the second motion component 410; the abrasive boxes 430 are used to hold liquid abrasive; the second motion component 410 can drive the polishing components 420 to pick up liquid abrasive from the abrasive boxes 430 and drive the polishing components 420 to polish the pads of the sensor.

[0029] In the embodiment where the fixture 800 simultaneously carries eight sensors, the grinding components 420 are configured in four groups, enabling simultaneous grinding of four sensors. Grinding of all eight sensors can be completed in two passes, significantly improving production efficiency. Specifically, the four grinding components 420 are mounted on the second motion component 410 and spaced apart along the Y-axis. Each grinding component 420 includes a first motor 421 and a grinding head 422, with the grinding head 422 mounted at the output end of the first motor 421. Preferably, the second motion component 410 is configured as a first XYZ axis motion module. In one stroke, the first XYZ axis motion module first drives the grinding component 420 to approach the abrasive box 430 and pick up liquid abrasive, improving the grinding efficiency of the grinding component 420. The grinding effect is achieved by first XYZ axis motion module driving grinding component 420 to approach the sensor on fixture 800 until the grinding of the first group of 4 sensors is completed. Preferably, the sensors 1, 3, 5, and 7 along the length of fixture 800 are grouped together, and the sensors 2, 4, 6, and 8 are grouped together. That is, during the first grinding, sensors 1, 3, 5, and 7 are ground first. After grinding, the first XYZ axis motion module drives the 4 grinding components 420 to move a certain distance along the Y-axis until the 4 grinding components 420 are opposite sensors 2, 4, 6, and 8 respectively, and then the sensors 2, 4, 6, and 8 are ground. This reduces the movement distance of the first XYZ axis motion module, which helps to further improve grinding efficiency.

[0030] ③Reference Figure 1 , Figures 4-5In some embodiments, the first cleaning device 500a includes a bracket 510a, a first movable plate 520a, a second movable plate 530a, an unwind reel 540a, a take-up reel 550a, a second motor 560a, a first drive assembly 570a, and a second drive assembly 580a; the first movable plate 520a is slidably disposed on the bracket 510a; the second movable plate 530a is slidably disposed on the first movable plate 520a; the unwind reel 540a and the take-up reel 550a are rotatably disposed on the first movable plate 520a; the second motor 560a is connected to the take-up reel 550a and is used for... The drive reel 550a rotates; the first drive assembly 570a is mounted on the bracket 510a and connected to the first movable plate 520a, and is used to drive the first movable plate 520a to move relative to the bracket 510a in the Z-axis direction; the second drive assembly 580a is mounted on the first movable plate 520a and connected to the second movable plate 530a, and is used to drive the second movable plate 530a to move relative to the first movable plate 520a in the X-axis direction; one end of the cleaning cloth is connected to the unwind reel 540a, and the other end is wrapped around the lower end of the second movable plate 530a and connected to the reel 550a.

[0031] Specifically, in one stroke, the second motor 560a first drives the take-up reel 550a to rotate until the clean cleaning cloth is aligned with the fixture 800. Then, the first drive assembly 570a drives the second movable plate 530a, the unwind reel 540a, the take-up reel 550a, the second motor 560a, and the second drive assembly 580a to move downward along the Z-axis until they are in contact with the sensor on the fixture 800. Then, the second drive assembly 580a drives the second movable plate 530a, the unwind reel 540a, the take-up reel 550a, and the second motor 560a to reciprocate along the X-axis, thereby cleaning the liquid abrasive and grinding debris remaining on the pads. After cleaning, the first drive assembly 570a drives the second movable plate 530a, the unwind reel 540a, the take-up reel 550a, and the second motor 560a to reciprocate. The two movable plates 530a, unwind reel 540a, rewind reel 550a, second motor 560a, and second drive assembly 580a move upward along the Z-axis until they separate from the fixture 800. Finally, the second motor 560a drives the rewind reel 550a to rotate, thereby partially winding up the cleaning cloth. This results in the used part of the cleaning cloth being wound up, while the clean part moves from the unwind reel 540a to be opposite the fixture 800, and this cycle repeats. Preferably, the first drive assembly 570a and the second drive assembly 580a are both cylinders. During cleaning, the first drive assembly 570a remains in an extended state, ensuring that the cleaning cloth is always in contact with the fixture 800, and then the second drive assembly 580a drives the cleaning cloth to wipe back and forth.

[0032] Reference Figure 1 , Figures 4-5In some embodiments, the first movable plate 520a is provided with a first tensioning component 591a opposite to the unwinding reel 540a and a second tensioning component 592a opposite to the take-up reel 550a. One end of the cleaning cloth is connected to the unwinding reel 540a, and the other end is sequentially wound around the first tensioning component 591a, the lower end of the second movable plate 530a, and the second tensioning component 592a and connected to the take-up reel 550a. This arrangement can keep the cleaning cloth in a taut state at all times, thereby keeping the cleaning cloth in good contact with the fixture 800 (sensor), which is beneficial to improving the cleaning effect and the unwinding and take-up effect of the cleaning cloth.

[0033] ④Reference Figure 1 and Figure 6 In some embodiments, the soldering device 600 includes a third motion component 610, a soldering iron 620, a solder inlet component 630, a solder guide tube 640, and a solder paste inlet component 650; the soldering iron 620 is mounted on the third motion component 610; the solder inlet component 630 is mounted on the third motion component 610 and is used to provide solder wire; one end of the solder guide tube 640 is connected to the solder inlet component 630 and the other end extends to the soldering iron 620; the solder paste inlet component 650 is connected to the solder guide tube 640 and is used to provide solder paste so that the solder wire in the solder guide tube 640 is immersed in the solder paste.

[0034] Specifically, the solder wire is provided by the solder inlet component 630, which enters from one end of the solder guide tube 640 and exits from the other end. The solder paste inlet component 650 provides solder paste (flux) into the solder guide tube 640, so that the solder paste completely submerges the solder wire within the solder guide tube 640. The other end of the solder guide tube 640 extends to the soldering iron 620, where it is heated and melted, adhering to the polished solder pads. Preferably, the soldering iron 620, solder inlet component 630, solder guide tube 640, and solder paste inlet component 650 are configured as two sets, enabling simultaneous soldering of two sensors. For example, in an embodiment where the fixture 800 simultaneously carries eight sensors, the third motion component 610 drives the two sets of soldering irons 620 to first solder sensors 1 and 5, and then the third motion component 610 drives the two sets of soldering irons 620 along the Y-axis. The two sets of soldering irons 620 move along the Y-axis until they align with sensors 2 and 6 and are tinned. Then, the third motion component 610 drives the two sets of soldering irons 620 to move along the Y-axis until they align with sensors 3 and 7 and are tinned. Then, the third motion component 610 drives the two sets of soldering irons 620 to move along the Y-axis until they align with sensors 4 and 8 and are tinned. Finally, the third motion component 610 drives the two sets of soldering irons 620 to reset. It should be noted that four tinning devices 600 are set and arranged at intervals along the conveying direction of the feeding conveyor line 200. Since the tinning process takes a long time, while the polishing and cleaning processes take less time, setting multiple tinning devices 600 to adapt to the polishing and cleaning processes can avoid affecting the overall production efficiency of the processing equipment.

[0035] Furthermore, the second motion component 410 is configured as a second XYZ axis motion module. An automatic sensor processing device also includes a solder blowing component and a solder bath 660. The solder blowing component is mounted on the third motion component 610 and faces the soldering iron 620. The solder bath 660 is mounted on the frame 100 with its open end facing the soldering iron 620. The solder blowing component can blow residual solder on the soldering iron 620 into the solder bath 660 when the third motion component 610 drives the soldering iron 620 close to the solder bath 660. Specifically, the second motion component 410... First, the soldering iron 620 is moved along the Z-axis to approach the sensor and apply solder. Then, the soldering iron 620 is moved along the Z-axis and X-axis to approach the solder bath 660. The solder blowing component blows the residual solder and solder paste on the soldering iron 620 into the solder bath 660. Then, it retracts along the Z-axis and X-axis and moves along the Y-axis to the next sensor, until all sensors on the fixture 800 are soldered. After each sensor is soldered, the residual solder and solder paste on the soldering iron 620 is cleaned to ensure the quality of soldering the next sensor.

[0036] Furthermore, the sensor has three pads, corresponding to two signal terminals and one ground terminal. By setting the cross-sectional outline of the soldering iron 620 in the XY plane to a rectangle, and cooperating with the movement of the second XYZ axis motion module in the Y-axis direction, the soldering of the three pads can be completed simultaneously in the form of "drag soldering", which greatly improves the soldering efficiency.

[0037] ⑤Reference Figure 1 and Figure 7 In some embodiments, a Y-axis motion module 810 and a vision inspection device 820 mounted on the Y-axis motion module 810 are provided between the second cleaning device 500b and the unloading device 700. Specifically, the vision inspection device 820 can move along the Y-axis under the drive of the Y-axis motion module 810, thereby taking pictures and inspecting all sensors on the fixture 800 (arranged along the Y-axis in the length direction) one by one. Furthermore, a defective product area 900 is provided on the frame 100. When the vision inspection device 820 detects that the processing effect of a certain sensor is unqualified, the sensor is transferred to the defective product area 900 for reprocessing. It should be noted that the second cleaning device 500b can adopt the same structure as the first cleaning device 500a, which will not be described in detail here, nor should it be considered as a limitation of this utility model.

[0038] Furthermore, refer to Figure 8The unloading device 700 includes a fourth motion component 710 and a fifth motion component 720, as well as multiple first unloading bins 730 and multiple second unloading bins 740. The defective product area 900 is located on the left side of the end of the feeding conveyor line 200. The multiple first unloading bins 730 are located on the right side of the end of the feeding conveyor line 200 and opposite to the fourth motion component 710. The multiple second unloading bins 740 are opposite to the fifth motion component 720. The fourth motion component 710 includes a second XZ-axis motion module and a second clamping component, and can transfer defective sensors to the defective product area 900. The fifth motion component 720 includes a third XZ-axis motion module and a third clamping component, and can transfer qualified sensors to the second unloading bins 740. Furthermore, when the transfer efficiency of the fifth motion component 720 cannot keep up, the fourth motion component 710 can transfer qualified sensors to the first unloading bins 730, thereby matching the production efficiency of the entire processing equipment.

[0039] ⑥ In some embodiments, a first spraying device is provided between the polishing device 400 and the first cleaning device 500a for spraying cleaning agent onto the sensor pads; this can improve the cleaning effect on the pads after polishing and avoid affecting the subsequent soldering effect; in a further embodiment, a second spraying device is provided between the soldering device 600 and the second cleaning device 500b for spraying cleaning agent onto the sensor pads, which can improve the cleaning effect on the pads after soldering and avoid residual molten solder or solder paste on the pads.

[0040] The advantages of this utility model are: by connecting the entire process of feeding, grinding, cleaning, tinning and unloading through a feeding conveyor line, the automatic transfer and processing of sensors can be achieved without manual intervention, which greatly reduces the input of manpower, while also improving the quality of grinding and tinning to meet the needs of subsequent use.

[0041] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. An automatic sensor processing device, characterized in that: It includes a frame (100), a feeding conveyor line (200) disposed on the frame (100), and a feeding device (300), a polishing device (400), a first cleaning device (500a), a tinning device (600), a second cleaning device (500b), and a discharging device (700) arranged at intervals along the conveying direction of the feeding conveyor line (200). The feeding conveyor line (200) is arranged along the length of the frame (100); The feeding device (300) is connected to the beginning of the feeding conveyor line (200) and is used to provide sensors to the feeding conveyor line (200); The grinding device (400) is connected to the rear end of the feeding device (300) and is used to grind the pads of the sensor. The first cleaning device (500a) is connected to the rear end of the polishing device (400) and is used to clean the polished pads on the sensor. The soldering device (600) is connected to the rear end of the first cleaning device (500a) and is used to solder the pads of the sensor. The second cleaning device (500b) is connected to the rear end of the soldering device (600) and is used to clean the solder pads on the sensor after soldering. The feeding device (700) is connected to the rear end of the second cleaning device (500b) and is used to remove the sensor from the feeding conveyor line (200).

2. The automatic sensor processing equipment according to claim 1, characterized in that: The feeding device (300) includes a first motion component (310), a floating seat (320), a clamping component (330), a detection component (340), and a plurality of feeding bins (350); The feeding bins (350) are evenly distributed on both sides of the feeding conveyor line (200) and are used to store stacked fixtures (800). The fixtures (800) carry a plurality of sensors arranged at intervals along their length. The floating seat (320) is mounted on the first motion component (310) and can slide up and down relative to the first motion component (310). The floating seat (320) is provided with a supporting part (321) for adjusting the fixture (800) to be parallel to the horizontal plane when it abuts against the fixture (800). The clamping assembly (330) is mounted on the floating seat (320) and is used to clamp the fixture (800). The detection component (340) is mounted on the floating seat (320) and is used to detect the distance between itself and the fixture (800) located at the uppermost end of the feeding bin (350); The clamping component (330) can clamp the uppermost fixture (800) when the detection component (340) detects that the distance has reached a threshold, and transfer it to the feeding conveyor line (200) via the first motion component (310).

3. The automatic sensor processing equipment according to claim 2, characterized in that: The floating seat (320) is provided with a slide block (361), and the first motion component (310) is provided with a slide groove (362). The slide block (361) is slidably disposed in the slide groove (362).

4. The automatic sensor processing equipment according to claim 1, characterized in that: The polishing device (400) includes a second motion component (410), a plurality of polishing components (420), and a plurality of abrasive boxes (430). The polishing assembly (420) is mounted on the second motion assembly (410); The abrasive box (430) is used to hold liquid abrasive; The second motion component (410) can drive the polishing component (420) to pick up liquid abrasive from the abrasive box (430) and drive the polishing component (420) to polish the pads of the sensor.

5. The automatic sensor processing equipment according to claim 1, characterized in that: The first cleaning device (500a) includes a bracket (510a), a first movable plate (520a), a second movable plate (530a), an unwinding reel (540a), a rewinding reel (550a), a second motor (560a), a first drive assembly (570a), and a second drive assembly (580a); The first movable plate (520a) is slidably disposed on the bracket (510a); The second movable plate (530a) is slidably disposed on the first movable plate (520a); The unwinding reel (540a) and the winding reel (550a) are rotatably mounted on the first movable plate (520a); The second motor (560a) is connected to the take-up reel (550a) and is used to drive the take-up reel (550a) to rotate; The first drive assembly (570a) is mounted on the bracket (510a) and connected to the first movable plate (520a), and is used to drive the first movable plate (520a) to move relative to the bracket (510a) in the Z-axis direction; The second drive assembly (580a) is mounted on the first movable plate (520a) and connected to the second movable plate (530a), and is used to drive the second movable plate (530a) to move relative to the first movable plate (520a) in the X-axis direction; One end of the cleaning cloth is connected to the unwinding reel (540a), and the other end is wrapped around the lower end of the second movable plate (530a) and connected to the take-up reel (550a).

6. The automatic sensor processing equipment according to claim 1, characterized in that: The soldering device (600) includes a third motion component (610), a soldering iron (620), a soldering component (630), a solder guide tube (640), and a solder paste component (650). The soldering iron (620) is mounted on the third motion assembly (610); The solder infeed assembly (630) is mounted on the third motion assembly (610) and is used to provide solder wire; One end of the solder tube (640) is connected to the solder inlet assembly (630), and the other end extends to the soldering iron (620). The solder paste feeding assembly (650) is connected to the solder guide tube (640) and is used to provide solder paste so that the solder wire in the solder guide tube (640) is immersed in the solder paste.

7. The automatic sensor processing equipment according to claim 6, characterized in that: It also includes a solder blowing assembly and a solder bath (660). The solder blowing assembly is mounted on the third motion assembly (610) and is opposite to the soldering iron (620). The solder bath (660) is mounted on the frame (100) and its open end is opposite to the soldering iron (620). The solder blowing assembly can blow the residual solder on the soldering iron (620) into the solder bath (660) when the third motion assembly (610) drives the soldering iron (620) to approach the solder bath (660).

8. The automatic sensor processing equipment according to claim 6, characterized in that: The soldering iron (620) has a rectangular cross-sectional outline on the XY plane.

9. The automatic sensor processing equipment according to claim 1, characterized in that: A Y-axis motion module (810) and a vision inspection device (820) mounted on the Y-axis motion module (810) are provided between the second cleaning device (500b) and the unloading device (700).

10. The automatic sensor processing equipment according to claim 1, characterized in that: A second spraying device is provided between the tinning device (600) and the second cleaning device (500b) for spraying cleaning agent onto the pads of the sensor.

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