Aluminum alloy processing device

Abstract

This utility model relates to the field of machining equipment technology, specifically disclosing an aluminum alloy processing device, including a processing platform, a slag discharge hopper, a slag discharge structure, a bearing plate, a fixed clamping plate, an electric cylinder, and a movable clamping plate. A slag discharge groove is provided on the upper surface of the processing platform, and a slag discharge hopper is fixedly connected to the lower surface of the processing platform. The slag discharge hopper is located below the slag discharge groove on the upper surface of the processing platform, and a material discharge structure is provided inside the slag discharge hopper. Two bearing plates are fixedly connected to the upper surface of the processing platform, and aluminum alloy workpieces are placed on top of the two bearing plates. By providing the slag discharge hopper and the slag discharge structure, the slag discharge groove on the processing platform can promptly guide the processing waste to the slag discharge hopper, achieving centralized collection of waste. The slag discharge structure, composed of a drive roller, a driven roller, a conveyor belt, a first servo motor, and a bevel gear set, can automatically transport the waste to the outside without manual cleaning, maintaining a clean processing environment and saving cleaning time and costs.

Description

Technical Field

[0001] This utility model relates to the field of machining equipment technology, and in particular to an aluminum alloy processing device. Background Technology

[0002] Aluminum alloy processing refers to the process of shaping, cutting, grinding, and joining aluminum alloy materials through a series of technical means to obtain aluminum alloy products with specific shapes, sizes, and properties. Common processing methods are diverse, including rolling (rolling aluminum alloy billets into plates, strips, etc. using a rolling mill), extrusion (extending aluminum alloy ingots from a die using an extrusion press to form profiles), forging (applying pressure to aluminum alloys using forging equipment to induce plastic deformation and obtain forgings), as well as cutting, welding, and surface treatment. Aluminum alloy processing has wide applications in many fields such as aerospace, automotive manufacturing, architectural decoration, and electronic communications. Thanks to the excellent properties of aluminum alloys, such as light weight, high strength, and corrosion resistance, processed aluminum alloy products can meet the needs of various applications. However, in the field of aluminum alloy processing, traditional processing equipment often has many shortcomings. On the one hand, workpiece clamping relies heavily on manual operation or simple clamping components, making it difficult to flexibly adjust the clamping position and force according to aluminum alloy workpieces of different sizes. This not only easily leads to the workpiece not being firmly fixed and displacement during processing, affecting processing accuracy, but also increases the labor intensity and reduces processing efficiency. On the other hand, the waste generated during processing is usually directly piled up on the processing platform, requiring regular manual cleaning. This not only affects the cleanliness of the processing environment, but also, due to excessive waste accumulation, interferes with subsequent processing operations, increasing additional cleaning costs and time costs. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides an aluminum alloy processing device.

[0004] The aluminum alloy processing device provided by this utility model includes: a processing platform, a slag discharge hopper, a slag discharge structure, a bearing plate, a fixed clamping plate, an electric cylinder, and a movable clamping plate. A slag discharge groove is formed on the upper surface of the processing platform, and a slag discharge hopper is fixedly connected to the lower surface of the processing platform. The slag discharge hopper is located below the slag discharge groove on the upper surface of the processing platform. A discharge structure is provided inside the slag discharge hopper, including a drive roller, a driven roller, and a conveyor belt. The two ends of the drive roller and the driven roller are rotatably connected to the inner wall of the slag discharge hopper, and a conveyor belt is fitted onto the outer surface of the drive roller and the driven roller. Two bearing plates are fixedly connected to the upper surface of the processing platform, and a fixed clamping plate is fixedly connected to the upper surface of one end of each of the two bearing plates. An electric cylinder is slidably arranged above each of the two bearing plates, and a movable clamping plate is fixedly connected to the top end of the electric cylinder. An aluminum alloy workpiece is arranged above the two bearing plates, and the aluminum alloy workpiece is located between the fixed clamping plate and the movable clamping plate at the top end of the electric cylinder on the upper surface of one end of the two bearing plates.

[0005] Preferably, a processing device is mounted on the upper surface of the processing platform, and the processing device is located above the aluminum alloy workpiece.

[0006] Preferably, the outer surface of the slag discharge hopper is provided with a rotating hole, which is connected to the interior of the slag discharge hopper. One end of the drive roller extends through the rotating hole to the outer surface of the slag discharge hopper. A driven bevel gear is fixedly connected to one end of the drive roller on the outer surface of the slag discharge hopper. A drive bevel gear meshes with one side of the driven bevel gear. A first servo motor is provided at one end of the drive bevel gear. The first servo motor is fixedly connected to the outer surface of the slag discharge hopper. The power output end of the first servo motor is fixedly connected to one end of the drive bevel gear.

[0007] Preferably, two support frames are fixedly connected to the upper surface of the bearing plate, and guide rails are fixedly connected to the lower surface of the two support frames. A sliding block is slidably connected inside the guide rail. The lower end of the sliding block passes through the guide rail and is fixedly connected to the upper surface of the electric cylinder. A threaded hole is opened at one end of the sliding block, and a lead screw is threadedly connected inside the threaded hole at one end of the sliding block.

[0008] Preferably, a partition is fixedly connected to the inner wall of the guide rail, and a through hole is provided on the side surface of the partition.

[0009] Preferably, the lead screw is rotatably connected to the inside of the through hole on the side surface of the partition plate, one end of the lead screw is provided with a second servo motor, the second servo motor is fixedly connected to the inner wall of the guide rail, the power output end of the second servo motor is fixedly connected to one end of the lead screw, and the other end of the lead screw is rotatably connected to the inner wall of the guide rail.

[0010] Compared with related technologies, the aluminum alloy processing device provided by this utility model has the following beneficial effects: 1. By incorporating a support plate, a fixed clamping plate, an electric cylinder, a movable clamping plate, a guide rail, a sliding block, a lead screw, and a second servo motor, the electric cylinder and movable clamping plate can be flexibly adjusted in position through the cooperation of the second servo motor, lead screw, sliding block, and guide rail. Combined with the electric cylinder driving the movable clamping plate to cooperate with the fixed clamping plate, it can adapt to aluminum alloy workpieces of different sizes, achieve stable clamping, effectively prevent workpiece displacement during processing, improve processing accuracy, reduce manual operation, and improve clamping efficiency.

[0011] 2. By setting up a slag discharge hopper and slag discharge structure, the slag discharge trough on the processing platform can guide the processing waste to the slag discharge hopper in a timely manner. The slag discharge hopper realizes the centralized collection of waste. The slag discharge structure, which consists of a drive roller, a driven roller, a conveyor belt, a first servo motor and a bevel gear set, can automatically transport the waste to the outside without manual cleaning. This not only keeps the processing environment clean, but also saves cleaning time and costs. Attached Figure Description

[0012] Figure 1A schematic diagram of a preferred embodiment of the aluminum alloy processing apparatus provided by this utility model; Figure 2 This is an exploded view of the slag discharge hopper and slag discharge structure of this utility model; Figure 3 This is an exploded structural diagram of the bearing plate, support frame, and guide rail of this utility model; Figure 4 For the present utility model Figure 1 Enlarged structural diagram at point A; Figure 5 For the present utility model Figure 3 A magnified structural diagram at point B in the middle.

[0013] Labels in the diagram: 1. Machining platform; 2. Slag hopper; 3. Slag discharge structure; 4. Bearing plate; 5. Fixed clamping plate; 6. Electric cylinder; 7. Movable clamping plate; 8. Transmission roller; 9. Driven roller; 10. Conveyor belt; 11. Machining equipment; 12. Driven bevel gear; 13. Transmission bevel gear; 14. First servo motor; 15. Support frame; 16. Guide rail; 17. Sliding block; 18. Lead screw; 19. Partition plate; 20. Second servo motor; 21. Aluminum alloy workpiece. Detailed Implementation

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0015] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The system includes: a processing platform 1, a slag discharge hopper 2, a slag discharge structure 3, a support plate 4, a fixed clamping plate 5, an electric cylinder 6, and a movable clamping plate 7. The upper surface of the processing platform 1 has a slag discharge groove. The processing platform 1 serves as the basic support structure for the entire device, providing mounting support for various components and a stable working platform for the processing of aluminum alloy workpieces 21. The lower surface of the processing platform 1 is fixedly connected to the slag discharge hopper 2, which collects processing waste falling from the slag discharge groove of the processing platform 1, serving a centralized collection function. The slag discharge hopper is located on the upper surface of the processing platform 1. Below the slag trough, the slag discharge hopper is equipped with a discharge structure. The slag discharge structure 3 is responsible for transporting the waste collected in the slag discharge hopper 2 to the outside, realizing the automatic discharge of waste. The slag discharge structure 3 includes a drive roller 8, a driven roller 9, and a conveyor belt 10. The two ends of the drive roller 8 and the driven roller 9 are rotatably connected to the inner wall of the slag discharge hopper. The drive roller 8 and the driven roller 9 together support and drive the conveyor belt 10 to operate. The outer surface of the drive roller 8 and the driven roller 9 is fitted with the conveyor belt 10. The conveyor belt 10 transports the waste in the slag discharge hopper 2 to the outside of the slag discharge hopper 2 through operation. Two bearing plates 4 are fixedly connected to the upper surface of the processing platform 1. The bearing plates 4 are used to support the aluminum alloy workpiece 21 and the related clamping components installed on it, providing a support base for workpiece processing. Fixed clamping plates 5 are fixedly connected to one end of the upper surface of both bearing plates 4. The fixed clamping plates 5 cooperate with the movable clamping plates 7 to fix the aluminum alloy workpiece 21 from one side and prevent the workpiece from shifting during processing. Electric cylinders 6 are slidably installed above both bearing plates 4. The electric cylinders 6 are driving components that can drive the movable clamping plates 7 to move linearly and provide power for clamping the workpiece. The movable clamping plates 7 are fixedly connected to the top end of the electric cylinders 6. Under the drive of the electric cylinders 6, the movable clamping plates 7 move towards the fixed clamping plates 5 and work together with the fixed clamping plates 5 to clamp and fix the aluminum alloy workpiece 21. The aluminum alloy workpiece 21 is placed above the two bearing plates 4 and is located between the fixed clamping plates 5 and the movable clamping plates 7 at the top end of the electric cylinders 6.

[0016] In the specific implementation process, a processing device 11 is installed on the upper surface of the processing platform 1. The processing device 11 is used to perform cutting, grinding and other processing operations on the aluminum alloy workpiece 21 fixed on the bearing plate 4. The processing device 11 is located above the aluminum alloy workpiece 21.

[0017] The slag discharge hopper 2 has a rotating hole on its outer surface, which is connected to the interior of the slag discharge hopper 2. One end of the drive roller 8 extends through the rotating hole on the outer surface of the slag discharge hopper 2 to the outer surface of the slag discharge hopper 2. A driven bevel gear 12 is fixedly connected to one end of the drive roller 8 on the outer surface of the slag discharge hopper 2. The driven bevel gear 12 transmits the power of the first servo motor 14 to the drive roller 8 through meshing with the drive bevel gear 13, causing the drive roller 8 to rotate. The drive bevel gear 13 is meshed on one side of the driven bevel gear 12. The drive bevel gear 13 rotates under the drive of the first servo motor 14, transmitting the power to the driven bevel gear 12. The first servo motor 14 is provided at one end of the drive bevel gear 13. The first servo motor 14 provides the power source for the rotation of the drive roller 8. The first servo motor 14 is fixedly connected to the outer surface of the slag discharge hopper 2, and the power output end of the first servo motor 14 is fixedly connected to one end of the drive bevel gear 13.

[0018] Two support frames 15 are fixedly connected to the upper surface of the bearing plate 4. The support frames 15 support the guide rail 16, so that the guide rail 16 can be stably installed above the bearing plate 4. The guide rail 16 is fixedly connected to the lower surface of the two support frames 15. The guide rail 16 provides guidance for the sliding of the sliding block 17, ensuring that the sliding block 17 moves in a fixed direction. The sliding block 17 is slidably connected inside the guide rail 16. The sliding block 17 drives the electric cylinder 6 to slide on the guide rail 16, thereby adjusting the position of the electric cylinder 6 and the movable clamping plate 7 to accommodate workpieces of different sizes. The lower end of the sliding block 17 passes through the guide rail 16 and is fixedly connected to the upper surface of the electric cylinder 6. One end of the sliding block 17 has a threaded hole. A lead screw 18 is threaded inside the threaded hole at one end of the sliding block 17. The lead screw 18 drives the sliding block 17 to slide inside the guide rail 16 through its own rotation.

[0019] The guide rail 16 has a partition 19 fixedly connected to its inner wall. The partition 19 divides the internal space of the guide rail 16 and provides a support point for the lead screw 18. The side surface of the partition 19 has a through hole for the lead screw 18 to pass through, ensuring that the lead screw 18 can rotate smoothly.

[0020] The lead screw 18 is rotatably connected to the inside of the through hole on the side surface of the partition 19. A second servo motor 20 is provided at one end of the lead screw 18. The second servo motor 20 provides power for the rotation of the lead screw 18. The second servo motor 20 is fixedly connected to the inner wall of the guide rail 16. The power output end of the second servo motor 20 is fixedly connected to one end of the lead screw 18, and the other end of the lead screw 18 is rotatably connected to the inner wall of the guide rail 16.

[0021] The working principle of this utility model is as follows: When the aluminum alloy processing device is working, the aluminum alloy workpiece 21 is first placed above the two bearing plates 4, between the fixed clamping plate 5 and the movable clamping plate 7. Then, the second servo motor 20 is started, and its power output end drives the lead screw 18 to rotate. Since the lead screw 18 is threadedly connected to the threaded hole at one end of the sliding block 17, and the sliding block 17 slides in the guide rail 16, and the guide rail 16 is fixed to the bearing plate 4 by the support frame 15, the partition plate 19 supports the lead screw 18, and the through hole ensures that the lead screw 18 rotates smoothly. Therefore, the rotation of the lead screw 18 will drive the sliding block 17 to slide along the guide rail 16, thereby driving the electric cylinder 6 to move. After adjusting to the appropriate position, the electric cylinder 6 is started, and its ejector end pushes the movable clamping plate 7 towards the fixed plate 4. The fixed clamping plate 5 moves in a certain direction and cooperates with the fixed clamping plate 5 to clamp and fix the aluminum alloy workpiece 21. Then, the processing equipment 11 on the upper surface of the processing platform 1 is started to perform cutting, grinding and other processing operations on the fixed aluminum alloy workpiece 21. The waste generated during the processing falls into the slag discharge hopper 2 below through the slag discharge groove on the upper surface of the processing platform 1. When a certain amount of waste is collected in the slag discharge hopper 2, the first servo motor 14 is started. Its power output end drives the transmission bevel gear 13 to rotate. The transmission bevel gear 13 meshes with the driven bevel gear 12, thereby driving the driven bevel gear 12 and the transmission roller 8 fixedly connected to it to rotate. The transmission roller 8 and the driven roller 9 cooperate to drive the conveyor belt 10 sleeved on their outer surface to rotate, transporting the waste in the slag discharge hopper 2 to the outside.

[0022] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0023] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An aluminum alloy processing apparatus, comprising, characterized in that, The processing platform (1), slag discharge hopper (2), slag discharge structure (3), bearing plate (4), fixed clamping plate (5), electric cylinder (6), and movable clamping plate (7) are provided. The upper surface of the processing platform (1) is provided with a slag discharge groove, and the lower surface of the processing platform (1) is fixedly connected to a slag discharge hopper. The slag discharge hopper is located below the slag discharge groove on the upper surface of the processing platform (1). The slag discharge hopper is provided with a discharge structure inside. The slag discharge structure (3) includes a drive roller (8), a driven roller (9), and a conveyor belt (10). The two ends of the drive roller (8) and the driven roller (9) are rotatably connected to the inner wall of the slag discharge hopper. 8) A conveyor belt (10) is fitted on the outer surface of the driven roller (9). Two bearing plates (4) are fixedly connected to the upper surface of the processing platform (1). A fixed clamping plate (5) is fixedly connected to one end of the upper surface of the two bearing plates (4). An electric cylinder (6) is slidably arranged above the two bearing plates (4). A movable clamping plate (7) is fixedly connected to the top end of the electric cylinder (6). An aluminum alloy workpiece (21) is arranged above the two bearing plates (4). The aluminum alloy workpiece (21) is located between the fixed clamping plate (5) on one end of the upper surface of the two bearing plates (4) and the movable clamping plate (7) at the top end of the electric cylinder (6).

2. The aluminum alloy processing apparatus of claim 1, wherein The processing platform (1) is equipped with a processing device (11) on its upper surface, and the processing device (11) is located above the aluminum alloy workpiece (21).

3. The aluminum alloy processing apparatus of claim 1, wherein The outer surface of the slag discharge hopper (2) is provided with a rotating hole. The rotating hole on the outer surface of the slag discharge hopper (2) is connected to the interior of the slag discharge hopper (2). One end of the drive roller (8) extends through the rotating hole on the outer surface of the slag discharge hopper (2) to the outer surface of the slag discharge hopper (2). A driven bevel gear (12) is fixedly connected to one end of the drive roller (8) on the outer surface of the slag discharge hopper (2). A drive bevel gear (13) meshes with one side of the driven bevel gear (12). A first servo motor (14) is provided at one end of the drive bevel gear (13). The first servo motor (14) is fixedly connected to the outer surface of the slag discharge hopper (2). The power output end of the first servo motor (14) is fixedly connected to one end of the drive bevel gear (13).

4. The aluminum alloy processing apparatus of claim 1, wherein Two support frames (15) are fixedly connected to the upper surface of the bearing plate (4), and guide rails (16) are fixedly connected to the lower surface of the two support frames (15). A sliding block (17) is slidably connected inside the guide rail (16). The lower end of the sliding block (17) passes through the guide rail (16) and is fixedly connected to the upper surface of the electric cylinder (6). A threaded hole is opened at one end of the sliding block (17), and a lead screw (18) is threaded inside the threaded hole at one end of the sliding block (17).

5. The aluminum alloy processing apparatus of claim 4, wherein The inner wall of the guide rail (16) is fixedly connected to a partition (19), and a through hole is provided on the side surface of the partition (19).

6. The aluminum alloy processing apparatus of claim 4, wherein The lead screw (18) is rotatably connected to the inside of the through hole on the side surface of the partition (19). A second servo motor (20) is provided at one end of the lead screw (18). The second servo motor (20) is fixedly connected to the inner wall of the guide rail (16). The power output end of the second servo motor (20) is fixedly connected to one end of the lead screw (18). The other end of the lead screw (18) is rotatably connected to the inner wall of the guide rail (16).

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