A machine tool guide rail chip cleaning integrated mechanism
Patent Information
- Application Number
- CN202522179634.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0004]本实用新型的目的在于提供一种机床导轨切屑清理集成机构,以解决上述背景技术中提出的清理装置在使用后刮板上往往会吸附较多的残留,而刮板与清理装置为一体式结构,往往不便于对刮板内部的残留进行清理,进而对清理装置的切屑清理效果产生影响的问题
[0004] The purpose of this utility model is to provide an integrated chip cleaning mechanism for machine tool guideways, in order to solve the problem that the cleaning device mentioned in the background art often has a lot of residue adsorbed on the scraper after use, and since the scraper and the cleaning device are an integral structure, it is often inconvenient to clean the residue inside the scraper, which in turn affects the chip cleaning effect of the cleaning device.
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Figure CN224764930U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of chip cleaning integrated mechanisms, specifically to a chip cleaning integrated mechanism for machine tool guideways. Background Technology
[0002] Machine tool guideways are parts that support and guide moving components along a certain trajectory. They are usually devices that constrain moving components to only one degree of freedom. After long-term use, machine tool guideways will have a lot of metal shavings and oil residues on their surface and in their gaps. Therefore, it is necessary to use a chip cleaning integrated mechanism to clean the composite pollution formed by the cutting fluid, machine oil and metal shavings accumulated in the machine tool guideways.
[0003] Chinese utility model patent CN216228291U discloses a CNC machine tool guideway cleaning device, including "a cleaning seat and a rubber scraper. The rubber scraper has scraping grooves that match the shape of the guideway and allow the guideway to pass freely. The cleaning seat is driven by a translation unit to move along the length of the guideway, and its top is provided with a negative pressure adsorption chamber that communicates with its interior. The upper end of the negative pressure adsorption chamber is connected to a pipe joint, which is connected to a negative pressure device through a pipeline. By moving the cleaning seat back and forth, and by the edge of the scraping groove on the rubber scraper, the chips on the guideway are cleaned out. The fine chips are drawn out by the negative pressure device through the negative pressure adsorption chamber." However, after use, the scraper often has a lot of residue adsorbed on it. Since the scraper and the cleaning device are an integrated structure, it is often inconvenient to clean the residue inside the scraper, thus affecting the chip cleaning effect of the cleaning device. Utility Model Content
[0004] The purpose of this utility model is to provide an integrated chip cleaning mechanism for machine tool guideways, in order to solve the problem that the cleaning device mentioned in the background art often has a lot of residue adsorbed on the scraper after use, and since the scraper and the cleaning device are an integral structure, it is often inconvenient to clean the residue inside the scraper, which in turn affects the chip cleaning effect of the cleaning device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated mechanism for cleaning chip removal from machine tool guideways, comprising a conveying component, a cleaning seat installed at one end of the conveying component, a cleaning scraper installed inside the cleaning seat, and a collecting component installed on one side of the cleaning seat.
[0006] A conveying slider is installed on one side of the outer wall of the cleaning seat, a collection port is passed through the inner wall of the cleaning seat, limit strips are installed on both sides of the inner wall of the cleaning seat, a docking block is installed at the bottom of the limit strip, and a docking slot is embedded in the top of the inner wall of the cleaning seat.
[0007] The beneficial effects of this utility model are as follows: by setting the cleaning scraper in the cleaning seat of the cleaning device to a detachable structure, it is convenient to disassemble the scraper after the cleaning device is used, so as to clean the residue adsorbed on the scraper and avoid the residue adsorbed on the scraper from affecting the subsequent chip cleaning operation, thereby improving the cleaning effect of the cleaning device on the machine tool guideway chips.
[0008] To enable the control cleaning device to perform reciprocating cleaning of the machine tool guideways: The conveying assembly is further configured such that: the conveying component includes a conveying frame, one end of which is equipped with a servo motor, one end of which is driven and connected to a conveying lead screw, and the conveying lead screw is rotatably connected to the inside of the conveying frame; and the conveying slider is connected to the inner wall of the conveying frame via a threaded connection to form a sliding connection structure.
[0009] By adopting the above technical solution, a servo motor drives a conveyor slider at one end of the cleaning seat to reciprocate along the conveyor frame to perform reciprocating cleaning operations on the machine tool guide rail inside the cleaning seat, thereby improving the cleaning effect on the machine tool guide rail.
[0010] To enable the disassembly and assembly of the cleaning scraper: The cleaning scraper is further configured such that: the inner wall of the cleaning scraper is equipped with a rubber scraper strip with the same cross-section as the machine tool guide rail; the two sides of the cleaning scraper are embedded with limit slots, and the cross-sections of the limit slots and the limit strips are both I-shaped structures; the limit slots and the limit strips form a plug-in connection structure; the bottom of the limit slots is embedded with a U-shaped mating groove, and the center of the mating groove and the mating block are connected by bolts; the top of the cleaning scraper is equipped with a mating block, and the mating block and the mating slot form a plug-in connection structure.
[0011] By adopting the above technical solution, the stability of the cleaning scraper during scraping is improved by setting the I-shaped limit slot and the limit strip insertion method, and the cleaning scraper is prevented from shaking. The cleaning scraper is installed in the cleaning seat by fixing the docking groove and docking block with bolts, which makes it easy to quickly install and remove the cleaning scraper after use, and then clean the residue on the cleaning scraper, which facilitates the subsequent use of the cleaning scraper.
[0012] To collect the chips scraped off by the scraper: The cleaning seat is further configured as follows: the cleaning seat is a hollow U-shaped structure with a slot through the top and the opening facing downwards, and six collection ports communicating with the slot are evenly distributed through the top and the inner walls of both sides of the cleaning seat, and the six collection ports are respectively located on both sides of the cleaning scraper. The collection component includes a collection tube, and one end of the collection tube is connected to the top slot of the cleaning seat in a plug-in connection structure.
[0013] By adopting the above technical solution, multiple collection ports are set at both ends of the cleaning scraper to collect the chips scraped by the cleaning scraper, thereby avoiding the accumulation of chips on the machine tool guide rail and improving the chip collection effect of the cleaning device.
[0014] To achieve centralized processing of the collected chips: Further configuration: the collecting pipe is a horizontally arranged L-shaped cross-section structure, and the bottom of the horizontal inner wall of the collecting pipe is set as an inclined structure. A collecting chamber is installed at the other end of the collecting pipe, a negative pressure fan is installed on one side of the collecting chamber, and a dust filter is installed at the connection between the negative pressure fan and the collecting chamber.
[0015] By adopting the above technical solution, a negative pressure fan is set up to create negative pressure in the collection chamber, and the chips are extracted through the collection port. At the same time, a dust filter is used to prevent chips from entering the negative pressure fan and affecting its operation, so as to facilitate the collection of extracted chips in the collection chamber for unified processing.
[0016] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description
[0017] Figure 1 This is a front view schematic diagram of the present utility model; Figure 2 This is a schematic diagram of the orthographic section of this utility model; Figure 3 This is an enlarged view of the cleaning seat of this utility model from below; Figure 4 This is a magnified front view of the cleaning scraper of this utility model; Figure 5 This is an exploded magnified schematic diagram of the collection component of this utility model.
[0018] In the diagram: 1. Conveying assembly; 101. Conveying frame; 102. Servo motor; 103. Conveying screw; 2. Cleaning seat; 201. Conveying slider; 202. Collection port; 203. Limiting insert; 204. Connecting block; 205. Connecting slot; 3. Cleaning scraper; 301. Rubber scraper; 302. Limiting slot; 303. Connecting groove; 304. Connecting block; 4. Collection assembly; 401. Collection pipe; 402. Collection bin; 403. Negative pressure fan; 404. Dust filter. Detailed Implementation
[0019] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.
[0020] Please see Figures 1 to 5A machine tool guideway chip cleaning integrated mechanism includes a conveying component 1, a cleaning seat 2 installed at one end of the conveying component 1, a cleaning scraper 3 installed inside the cleaning seat 2, and a collecting component 4 installed on one side of the cleaning seat 2.
[0021] A conveying slider 201 is installed on one side of the outer wall of the cleaning seat 2. A collection port 202 passes through the inner wall of the cleaning seat 2. Limiting strips 203 are installed on both sides of the inner wall of the cleaning seat 2. A docking block 204 is installed at the bottom of the limiting strip 203. A docking slot 205 is embedded in the top of the inner wall of the cleaning seat 2.
[0022] In this embodiment, as Figure 1 and Figure 2 As shown, the conveying assembly 1 includes a conveying frame 101. A servo motor 102 is installed at one end of the conveying frame 101. A conveying screw 103 is driven and connected to one end of the servo motor 102. The conveying screw 103 is rotatably connected to the inside of the conveying frame 101. The conveying slider 201 is connected to the inner wall of the conveying frame 101 by a threaded connection to form a sliding connection structure.
[0023] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the inner wall of the cleaning scraper 3 is equipped with a rubber scraper 301 with the same cross-section as the machine tool guide rail. Limiting slots 302 are embedded in both sides of the cleaning scraper 3. The cross-sections of the limiting slots 302 and the limiting strips 203 are both I-shaped structures. The limiting slots 302 and the limiting strips 203 form a plug-in connection structure. The bottom of the limiting slots 302 is embedded with a U-shaped mating groove 303. The center of the mating groove 303 and the mating block 204 are connected by bolts. The top of the cleaning scraper 3 is equipped with a mating block 304. The mating block 304 and the mating slot 205 form a plug-in connection structure.
[0024] In this embodiment, as Figure 2 and Figure 3 As shown, the cleaning seat 2 is a hollow U-shaped structure with a slot through the top and an opening facing downwards. The top and inner walls of both sides of the cleaning seat 2 are evenly connected with six collection ports 202 that communicate with the slot. The six collection ports 202 are respectively located on both sides of the cleaning scraper 3. The collection component 4 includes a collection tube 401, and one end of the collection tube 401 is connected to the top slot of the cleaning seat 2 in a plug-in connection structure.
[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 5As shown, the collection pipe 401 has a horizontally arranged L-shaped cross-section structure, and the bottom of the horizontal inner wall of the collection pipe 401 is set as an inclined structure. The other end of the collection pipe 401 is equipped with a collection chamber 402, and a negative pressure fan 403 is installed on one side of the collection chamber 402. A dust filter 404 is installed at the connection between the negative pressure fan 403 and the collection chamber 402.
[0026] The computer software involved in the hardware carriers such as the servo motor and negative pressure fan in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.
[0027] Therefore, the "servo motor," "negative pressure fan," etc. involved in this application are physical functional modules that combine existing computer software programs or protocols with the hardware carrier of this application. The computer software programs involved in these physical functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction between the various physical functional modules, that is, the improvement of the overall structure of the chip cleaning integrated mechanism of this application, so as to solve the corresponding technical problems to be solved by this application.
[0028] The working process of this integrated chip cleaning mechanism for machine tool guideways is as follows: When installing the cleaning integrated mechanism, insert the limiting slots 302 on both sides of the cleaning scraper 3 along the limiting inserts 203 on both sides of the inner wall of the cleaning seat 2, so that the docking block 304 on the top of the cleaning scraper 3 is connected to the docking slot 205 on the top inner wall of the cleaning seat 2. Then, the mating groove 303 at the bottom of the limiting slot 302 is inserted into the mating block 204 at the bottom of the limiting insert 203. Bolts are used to fix the mating groove 303 and the mating block 204 through, and the installation of the cleaning scraper 3 is completed. The cleaning seat 2 is then connected to the machine tool guide rail (model: HGW-CA) so that the rubber scraper 301 inside the cleaning scraper 3 fits against the machine tool guide rail. Next, the servo motor 102 (model MS1-R) at one end of the conveyor frame 101 is started to drive the conveyor screw 103 to drive the conveyor slider 201 to slide back and forth in the conveyor frame 101, thereby driving the rubber scraper 301 in the cleaning scraper 3 in the cleaning seat 2 to scrape off the chips remaining on the machine tool guide rail. Finally, start the negative pressure fan 403 (model: CY106) to create negative pressure in the collection chamber 402. The scraped chips are extracted through the collection pipe 401 and the collection port 202 in the cleaning seat 2. The chips are collected in a concentrated manner with the collection chamber 402. After the chips are cleaned, remove the collection chamber 402 to process the chips uniformly. When necessary, the cleaning scraper 3 can be removed by loosening the bolts for separate cleaning.
[0029] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0030] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.
Claims
1. A machine tool guideway chip cleaning integrated mechanism, comprising a conveying assembly (1), characterized in that: A cleaning seat (2) is installed at one end of the conveying assembly (1), a cleaning scraper (3) is installed inside the cleaning seat (2), and a collection assembly (4) is installed on one side of the cleaning seat (2). A conveying slider (201) is installed on one side of the outer wall of the cleaning seat (2), a collection port (202) is passed through the inner wall of the cleaning seat (2), a limiting insert (203) is installed on both sides of the inner wall of the cleaning seat (2), a docking block (204) is installed at the bottom of the limiting insert (203), and a docking slot (205) is embedded in the top of the inner wall of the cleaning seat (2).
2. A machine tool guideway chip cleaning integrated mechanism as set forth in claim 1, characterized by: The conveying assembly (1) includes a conveying frame (101), one end of which is equipped with a servo motor (102). One end of the servo motor (102) is connected to a conveying screw (103), and the conveying screw (103) is rotatably connected to the inside of the conveying frame (101). The conveying slider (201) is connected to the inner wall of the conveying frame (101) by a threaded connection to the conveying screw (103) to form a sliding connection structure.
3. The integrated chip cleaning mechanism for machine tool guideways as described in claim 1, characterized in that: The inner wall of the cleaning scraper (3) is equipped with a rubber scraper (301) with the same cross section as the machine tool guide rail. The cleaning scraper (3) has a limit slot (302) embedded on both sides. The cross section of the limit slot (302) and the limit insert (203) are both I-shaped structures. The limit slot (302) and the limit insert (203) form a plug-in connection structure. The bottom of the limit slot (302) is embedded with a U-shaped docking groove (303). The center of the docking groove (303) and the docking block (204) are connected by bolts. The top of the cleaning scraper (3) is equipped with a docking block (304). The docking block (304) and the docking slot (205) form a plug-in connection structure.
4. A machine tool guideway chip cleaning integrated mechanism as set forth in claim 1, characterized by: The cleaning seat (2) is a hollow U-shaped structure with a slot through the top and an opening facing downwards. The top and inner walls of the cleaning seat (2) are evenly connected with six collection ports (202) communicating with the slot. The six collection ports (202) are respectively located on both sides of the cleaning scraper (3). The collection component (4) includes a collection tube (401), and one end of the collection tube (401) is connected to the top slot of the cleaning seat (2) in a plug-in connection structure.
5. The integrated chip cleaning mechanism for machine tool guideways as described in claim 4, characterized in that: The collecting pipe (401) has a horizontally arranged L-shaped cross-section structure, and the bottom of the horizontal inner wall of the collecting pipe (401) is set as an inclined structure. A collecting chamber (402) is installed at the other end of the collecting pipe (401). A negative pressure fan (403) is installed on one side of the collecting chamber (402), and a dust filter (404) is installed at the connection between the negative pressure fan (403) and the collecting chamber (402).
Citation Information
Patent Citations
Numerical control machine tool guide rail cleaning device
CN216228291U