Industrial rotary machine protector with emergency stop function

Abstract

The utility model discloses an industrial rotary machinery protection device with emergency stop function, the front end downside fixed connection of machinery apron is equipped with fixed mounting bracket, the upper end of fixed mounting bracket is equipped with the installation guard board, the right side swing joint of installation guard board is equipped with the connecting plug stick, the rear end corner position of installation guard board is equipped with the fixed connection of elastic expansion link, the rear side swing joint of elastic expansion link is equipped with the fixed connection of buffer guard frame, the utility model discloses the effect of the protection net can block the part of flying, and when the impact is bigger, buffer guard frame moves forward, and makes the elastic expansion link of setting compression, and then can carry out the effective buffer processing to the part of flying, and through the rotation of torsion block can make connecting plug stick spiral insertion fixed mounting bracket on, and make connecting plug stick insert splice bushing, realize quick assembly, or reverse rotation torsion block makes connecting plug stick can be taken down, to the quick disassembly replacement of damaged part.

Description

Technical Field

[0001] This utility model relates to the field of industrial safety protection technology, specifically to a protective device for industrial rotating machinery with an emergency stop function. Background Technology

[0002] Industrial rotating machinery (such as belt conveyors, grinding machines, CNC machine tool spindles, etc.) is the core equipment in manufacturing production. However, its high-speed rotating parts are prone to mechanical injury accidents, posing a serious threat to the personal safety of operators. According to the safety regulations of the industrial and commercial sectors, the exposed rotating parts of equipment that are accessible to the human body must be equipped with reliable protective devices and emergency braking facilities to deal with sudden dangers.

[0003] Existing protective structures, consisting of only a single fence or protective cover, are insufficient in strength. When high-speed rotating parts break off and fly out, they cannot effectively prevent injury to surrounding personnel. Furthermore, the fence or protective cover is a single unit, requiring complete disassembly if either the fence or the protective cover or a single part of the rotating machinery is damaged, thus increasing the workload. In addition, the protective device lacks an emergency stop function, requiring manual searching for an independent emergency stop button in emergencies. The delayed response can easily lead to the escalation of the accident. Moreover, the lack of a status locking mechanism after an emergency stop poses a risk of accidental restart. Therefore, it is necessary to design an industrial rotating machinery protective device with an emergency stop function to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide an industrial rotating machinery protection device with an emergency stop function to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an industrial rotating machinery protection device with an emergency stop function, comprising a machine side plate and a rotating shaft, a fixed mounting frame fixedly connected to the lower front end of the machine side plate, a mounting guard plate provided at the upper end of the fixed mounting frame, a connecting rod rotatably connected to the right side of the mounting guard plate, the connecting rod being spirally connected to the fixed mounting frame, an elastic telescopic rod fixedly connected to the rear corner of the mounting guard plate, and a buffer guard frame fixedly connected to the rear movable end of the elastic telescopic rod; A rotating shaft is rotatably connected to the left rear end of the mechanical side plate. An electromagnetic brake is provided on the outer front end of the rotating shaft. The electromagnetic brake is fixedly connected to the mechanical side plate. A pull switch is fixedly connected to the middle position on the upper side of the rear end face of the mounting guard plate. A drive turntable is fixedly connected to the front end of the internal shaft of the pull switch. The drive turntable is rotatably connected to the mounting guard plate.

[0006] Preferably, a transparent observation window is fixedly connected to the inner side of the mounting plate.

[0007] Preferably, a protective net is fixedly connected to the inner side of the buffer frame.

[0008] Preferably, a splicing sleeve is fixedly connected to the left end of the mounting plate, and a torsion block is rotatably connected to the upper right end of the mounting plate. The torsion block is fixedly connected to the connecting rod, and a threaded joint is provided at the lower end of the connecting rod.

[0009] Preferably, a rotating component brake pad is fixedly connected to the outer side of the rotating shaft. A positioning hole is provided on the front end face of the rotating component brake pad. A mechanical locking pin is provided in front of the rotating component brake pad. The position and size of the mechanical locking pin correspond to the position and size of the positioning hole. The mechanical locking pin is fixedly connected to the brake block on the inner side of the electromagnetic brake.

[0010] Preferably, a torsion spring is sleeved on the surface of the rotating shaft between the mounting plate and the drive turntable. The outer torsion arm of the torsion spring is fixedly connected to the mounting plate and the drive turntable respectively. A fixing bolt is spirally connected to the right front end of the drive turntable. A synchronous pull rod is rotatably connected to the outside of the fixing bolt. A mushroom-shaped button is fixedly connected to the left front end of the mounting plate. An infrared grating sensor is provided on the upper side of the rear end face of the mounting plate.

[0011] Preferably, a signal transmission module is fixedly connected to the left front end of the mechanical side plate, and the signal transmission module is electrically connected to the electromagnetic brake, the pull switch, the mushroom-shaped button and the infrared grating sensor respectively.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. This device can block flying parts through the protective net. When the impact force is large, the buffer frame moves forward and compresses the elastic telescopic rod, thus effectively buffering the flying parts. When installing the protective plate or disassembling the damaged part, the twist block can be rotated to make the connecting rod screwed into the fixed mounting bracket and inserted into the splicing sleeve for quick assembly. Alternatively, the twist block can be rotated in the opposite direction to remove the connecting rod for quick disassembly and replacement of the damaged part.

[0013] 2. This device can achieve linkage emergency stop control through the setting of pull-type switch, mushroom head button and infrared grating sensor. By pulling the synchronous pull rod at a single position, multiple drive turntables can be rotated simultaneously, so that emergency stop can be performed at any position around the mechanical equipment. This makes the electromagnetic brake drive more timely. Furthermore, the mechanical locking pin can be inserted into the positioning hole to avoid the risk of the mechanical equipment restarting unexpectedly. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the installation structure of this utility model; Figure 2 This is a rear view of the installation structure of this utility model; Figure 3 This is an enlarged view of the installation structure of the mounting guard plate and buffer frame of this utility model; Figure 4 This is a rear view of the mounting structure of the rotating shaft, rotating shaft and electromagnetic brake of this utility model; Figure 5 This is a schematic diagram of the mounting structure of the rotating shaft and the brake pad of the rotating component of this utility model; Figure 6 This is a left view of the mounting structure of the pull switch and drive turntable of this utility model.

[0015] In the diagram: 1. Mechanical side plate; 2. Fixed mounting bracket; 3. Mounting guard plate; 4. Connecting rod; 5. Elastic telescopic rod; 6. Buffer guard frame; 7. Rotating shaft; 8. Electromagnetic brake; 9. Pull-type switch; 10. Drive turntable; 11. Transparent observation window; 12. Protective net; 13. Splicing sleeve; 14. Torsion block; 15. Rotating component brake pad; 16. Positioning hole; 17. Mechanical lock stop pin; 18. Torsion spring; 19. Fixing bolt; 20. Synchronous pull rod; 21. Mushroom head button; 22. Signal transmission module; 23. Infrared grating sensor. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please refer to Figure 1-6 As shown, this utility model provides an industrial rotating machinery protection device with an emergency stop function, including a mechanical side plate 1 and a rotating shaft 7. A fixed mounting bracket 2 is fixedly connected to the lower front end of the mechanical side plate 1. A mounting guard plate 3 is provided at the upper end of the fixed mounting bracket 2. A connecting rod 4 is rotatably connected to the right side of the mounting guard plate 3. The connecting rod 4 is spirally connected to the fixed mounting bracket 2. The fixed mounting bracket 2 can support the mounting guard plate 3, and the connection between the connecting rod 4 and the fixed mounting bracket 2 can limit the installation of the mounting guard plate 3. An elastic telescopic rod 5 is fixedly connected to the rear corner of the mounting guard plate 3. A buffer frame 6 is fixedly connected to the rear movable end of the elastic telescopic rod 5. The elastic telescopic rod 5 and the buffer frame 6 can buffer the flying parts. A rotating shaft 7 is rotatably connected to the left rear end of the mechanical side plate 1. An electromagnetic brake 8 is provided on the outer front end of the rotating shaft 7. The electromagnetic brake 8 is fixedly connected to the mechanical side plate 1. A pull switch 9 is fixedly connected to the middle position on the upper side of the rear end face of the mounting guard plate 3. A drive turntable 10 is fixedly connected to the front end of the internal shaft of the pull switch 9. The drive turntable 10 is rotatably connected to the mounting guard plate 3. By rotating the drive turntable 10, the pull switch 9 can be pulled, thereby enabling timely control of the electromagnetic brake 8 to perform emergency stop of the rotating machinery.

[0018] Specifically, a transparent observation window 11 is fixedly connected to the inner side of the mounting plate 3. The transparent observation window 11 allows for safer observation of the mechanical operation.

[0019] Specifically, a protective net 12 is fixedly connected to the inner side of the buffer frame 6. The flying parts will first impact the protective net 12, which has a preliminary protective effect.

[0020] Specifically, a splicing sleeve 13 is fixedly connected to the left end of the mounting guard plate 3, and a torsion block 14 is rotatably connected to the upper right end of the mounting guard plate 3. The torsion block 14 is fixedly connected to the connecting rod 4. The lower end of the connecting rod 4 is provided with a threaded joint. The connection between the connecting rod 4 and the splicing sleeve 13 facilitates convenient and flexible assembly according to the overall length of the industrial rotating machinery.

[0021] Specifically, a rotating component brake pad 15 is fixedly connected to the outer side of the rotating shaft 7. A positioning hole 16 is provided on the front end face of the rotating component brake pad 15. A mechanical lock stop pin 17 is provided in front of the rotating component brake pad 15. The position and size of the mechanical lock stop pin 17 correspond to the position and size of the positioning hole 16. The mechanical lock stop pin 17 is fixedly connected to the brake block inside the electromagnetic brake 8. After emergency stop, the mechanical lock stop pin 17 can be inserted into the positioning hole 16 at the front end of the rotating component brake pad 15 to avoid the risk of accidental restart.

[0022] Specifically, a torsion spring 18 is sleeved on the rotating shaft surface between the mounting plate 3 and the drive turntable 10. The outer torsion arm of the torsion spring 18 is fixedly connected to the mounting plate 3 and the drive turntable 10 respectively. A fixing bolt 19 is spirally connected to the front right side of the drive turntable 10. A synchronous pull rod 20 is rotatably connected to the outside of the fixing bolt 19. After a worker's limbs accidentally enter the industrial rotating machinery, the worker can pull the synchronous pull rod 20 at his / her position, so that the fixing bolt 19 can drive the drive turntable 10 to rotate, and all the drive turntables 10 can rotate at the same time, thereby opening the pull switch 9, so as to carry out timely emergency stop control according to the worker's position. A mushroom head button 21 is fixedly connected to the front left side of the mounting plate 3. An infrared grating sensor 23 is provided on the upper side of the rear end face of the mounting plate 3. The linkage control can be realized through the action of the mushroom head button 21 and the infrared grating sensor 23, so that the emergency stop response is more timely.

[0023] Specifically, a signal transmission module 22 is fixedly connected to the front left side of the mechanical side plate 1. The signal transmission module 22 is electrically connected to the electromagnetic brake 8, the pull switch 9, the mushroom-shaped button 21 and the infrared grating sensor 23 respectively. The signal transmission module 22 can greatly reduce the emergency stop response time and avoid signal transmission failure.

[0024] Working Principle: This utility model is an industrial rotating machinery protection device with an emergency stop function. When performing external protection treatment on industrial rotating machinery, firstly, the fixed mounting bracket 2, electromagnetic brake 8, and signal transmission module 22 are installed at the required installation position on the machine side plate 1. Then, the mounting guard plate 3 is placed on the upper end of the fixed mounting bracket 2. By rotating the torsion block 14, the connecting rod 4 can be screwed into the fixed mounting bracket 2, thereby realizing the installation of the mounting guard plate 3. The connecting rod 4 on the outer side of the adjacent mounting guard plate 3 is first inserted into the left splicing plug of the installed guard plate 3. In set 13, the connecting rod 4 is screwed to the fixed mounting bracket 2, enabling rapid assembly of the mounting plate 3. A pull switch 9 is installed on the upper rear end of each mounting plate 3 and connected to the corresponding drive turntable 10. After installation, if a worker accidentally enters the industrial rotating machinery, they can pull the synchronous pull rod 20 at their location, causing the fixing bolt 19 to rotate the drive turntable 10 simultaneously. This allows the pull switch 9 to open, or... The mushroom-shaped button 21 and the infrared grating sensor 23 enable linkage control processing, making emergency stop response more timely. The switch signal is transmitted to the signal transmission module 22, so that the electromagnetic brake 8 can respond in time and brake the rotating shaft 7 and the rotating component brake pad 15, thereby avoiding the risk of accident expansion due to response delay. The mechanical lock pin 17 can be inserted into the positioning hole 16 at the front end of the rotating component brake pad 15 to avoid the risk of accidental restart. When a part flies out due to an internal fault in the industrial rotating machinery, emergency stop control can also be performed. The flying part will first impact the protective net 12. When the impact force is large, the buffer frame 6 moves forward and the elastic telescopic rod 5 is compressed, thereby effectively buffering the flying part. When disassembling the damaged part of the mounting plate 3, the connecting rod 4 can be removed by rotating the torsion block 14 in the opposite direction, so as to quickly disassemble and replace the damaged part, avoiding the workload of overall disassembly and replacement and reducing the overall replacement cost. The transparent observation window 11 allows for safer observation of the machine operation.

[0025] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An industrial rotary machine guard with emergency stop function, comprising a mechanical side plate (1) and a rotating shaft (7), characterized in that: A fixed mounting bracket (2) is fixedly connected to the lower front end of the mechanical side plate (1). The upper end of the fixed mounting bracket (2) is provided with a mounting guard plate (3). A connecting rod (4) is rotatably connected to the right side of the mounting guard plate (3). The connecting rod (4) is spirally connected to the fixed mounting bracket (2). An elastic telescopic rod (5) is fixedly connected to the rear corner of the mounting guard plate (3). A buffer guard frame (6) is fixedly connected to the rear movable end of the elastic telescopic rod (5). A rotating shaft (7) is rotatably connected to the left rear end of the mechanical side plate (1). An electromagnetic brake (8) is provided on the outer side of the front end of the rotating shaft (7). The electromagnetic brake (8) is fixedly connected to the mechanical side plate (1). A pull switch (9) is fixedly connected to the middle position on the upper side of the rear end face of the mounting guard plate (3). A drive turntable (10) is fixedly connected to the front end of the internal shaft of the pull switch (9). The drive turntable (10) is rotatably connected to the mounting guard plate (3).

2. An industrial rotary machine guard with emergency stop function according to claim 1, characterized in that: A transparent observation window (11) is fixedly connected to the inner side of the mounting plate (3).

3. The industrial rotary machine guard with emergency stop function according to claim 1, characterized in that: A protective net (12) is fixedly connected to the inner side of the buffer frame (6).

4. The industrial rotary machine guard with emergency stop function according to claim 1, characterized in that: The left end of the mounting guard plate (3) is fixedly connected to a splicing sleeve (13), and the upper right end of the mounting guard plate (3) is rotatably connected to a torsion block (14). The torsion block (14) is fixedly connected to the connecting rod (4), and the lower end of the connecting rod (4) is provided with a threaded joint.

5. The industrial rotary machine guard with emergency stop function according to claim 1, characterized in that: A rotating component brake pad (15) is fixedly connected to the outside of the rotating shaft (7). A positioning hole (16) is provided on the front end face of the rotating component brake pad (15). A mechanical locking pin (17) is provided in front of the rotating component brake pad (15). The position and size of the mechanical locking pin (17) correspond to the position and size of the positioning hole (16). The mechanical locking pin (17) is fixedly connected to the brake block inside the electromagnetic brake (8).

6. The industrial rotary machine guard with emergency stop function according to claim 1, characterized in that: A torsion spring (18) is sleeved on the rotating shaft surface between the mounting plate (3) and the drive turntable (10). The outer end torsion arm of the torsion spring (18) is fixedly connected to the mounting plate (3) and the drive turntable (10) respectively. A fixing bolt (19) is spirally connected to the front right side of the drive turntable (10). A synchronous pull rod (20) is rotatably connected to the outside of the fixing bolt (19). A mushroom head button (21) is fixedly connected to the front left side of the mounting plate (3). An infrared grating sensor (23) is provided on the upper side of the rear end face of the mounting plate (3).

7. An industrial rotary machine guard with emergency stop function according to claim 6, characterized in that: A signal transmission module (22) is fixedly connected to the left front end of the mechanical side plate (1). The signal transmission module (22) is electrically connected to the electromagnetic brake (8), the pull switch (9), the mushroom-shaped button (21), and the infrared grating sensor (23).

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