A cylinder hole processing device
Patent Information
- Application Number
- CN202522257818.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-25
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-25
AI Technical Summary
[0003]现有的气孔加工装置结构较为复杂,设计较为不合理,且冷却液混合着碎屑往往直接流经工作台,仅通过简单的排屑口进入管道或收集槽,极易造成排屑管道堵塞,需要频繁停机进行疏通,严重影响设备连续作业效率,针对此问题,发明人设计了一种气缸气孔加工装置
1.本实用新型提供了一种气缸气孔加工装置,该气孔加工装置包括支撑台、支撑板、连接柱、安装槽、L型槽和过滤件,过滤件包括过滤篮和过滤条,整体结构简单,设计合理,通过锥形支撑板的导流设计,结合过滤篮,实现了加工过程中产生的碎屑与冷却液的自动、快速分离和收集,能有效防止管道堵塞,保证冷却液回流系统的顺畅,同时便于集中处理金属废屑,且过滤篮的快速安装与拆卸,极大方便了操作人员定期清理积存的碎屑,提高了设备维护效率。
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Figure CN224764934U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of air hole processing devices, specifically a cylinder air hole processing device. Background Technology
[0002] In the cylinder manufacturing process, the machining of air holes is one of the key steps. Therefore, the air hole machining device is an indispensable device in cylinder production.
[0003] Existing air hole processing devices have a relatively complex structure and unreasonable design. The coolant mixed with debris often flows directly through the worktable and enters the pipe or collection tank through a simple chip discharge port, which easily causes blockage of the chip discharge pipe. This requires frequent machine shutdowns for unblocking, which seriously affects the continuous operation efficiency of the equipment. In order to solve this problem, the inventor designed a cylinder air hole processing device. Utility Model Content
[0004] The purpose of this utility model is to provide a cylinder bore processing device, which has the advantages of simple structure, reasonable design, full functionality, and can effectively prevent pipe blockage and ensure smooth coolant return system, thus solving the problems mentioned in the above technical background.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cylinder air hole processing device, which includes a support platform, a support plate, a connecting column, a mounting groove, an L-shaped groove, and a filter element. The connecting column is installed and fixed inside the top of the support platform, the support plate is fixed on the top of the connecting column, and the support plate is conical in shape, gradually widening from top to bottom. The mounting groove is opened on the top of one side of the support platform, and the L-shaped groove is opened on the top of the support platform, with the L-shaped groove located at the top of the mounting groove. The filter element includes a filter basket and a filter strip. The filter strip is fixed to the top of the filter basket, which is located inside the mounting groove. The filter strip is inserted into the L-shaped groove.
[0006] Preferably, the top of the support platform is provided with an XYZ three-axis moving mechanism, the Z-axis moving end of the XYZ three-axis moving mechanism is connected to a motor, and the output end of the motor is connected to a cutting tool.
[0007] Preferably, a drain pipe is fixed inside the support platform near one end of the support platform, and a protective component is provided on the top of the filter basket.
[0008] Preferably, the protective component includes a fixed post, a connecting rod, a connecting hole, and an inclined plate. The fixed post is fixed to the top surface of the support platform, the connecting rod passes through and is connected to the inside of the fixed post, the connecting hole is opened inside the connecting rod, there are two sets of connecting holes, and the connecting holes are distributed along the height direction of the connecting rod. The inclined plate is fixed to the lower surface of the connecting rod.
[0009] Preferably, a spring is fixed inside the fixing column, and a connecting block is fixed to the surface of the spring near the filter element.
[0010] Preferably, a limiting post is fixed to the surface of the connecting block away from the spring, and the limiting post is located inside the top connecting hole.
[0011] Preferably, a fixing rod is fixed to the surface of the connecting block away from the limiting post, the fixing rod is connected through the interior of the fixing post, and a guide buckle is fixed to the surface of the fixing rod away from the connecting block.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides a cylinder bore processing device, which includes a support platform, a support plate, a connecting column, a mounting groove, an L-shaped groove, and a filter element. The filter element includes a filter basket and a filter strip. The overall structure is simple and reasonably designed. Through the flow guiding design of the conical support plate, combined with the filter basket, the automatic and rapid separation and collection of debris and coolant generated during the processing is realized. This can effectively prevent pipe blockage, ensure the smooth flow of coolant back to the system, and facilitate centralized processing of metal waste. The quick installation and disassembly of the filter basket greatly facilitates the operator to regularly clean the accumulated debris and improves the equipment maintenance efficiency.
[0013] 2. With the protective components provided, when the workbench needs to be cleaned, the operator can easily lower the inclined plate and lock it above the filter basket. This structure can effectively suppress the problem of debris splashing caused by water flow impact during the cleaning process, maintain the cleanliness of the working environment, and reduce secondary pollution and cleaning workload. Attached Figure Description
[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention; Figure 2 This is a first cross-sectional view of the support platform of this utility model; Figure 3 This is a second cross-sectional view of the support platform of this utility model; Figure 4 This is a structural diagram of the filter element of this utility model; Figure 5 This is a cross-sectional view of the protective component of this utility model.
[0015] The reference numerals and names in the figure are as follows: 1. Support platform; 2. XYZ three-axis moving mechanism; 3. Motor; 4. Cutting tool; 5. Support plate; 6. Connecting column; 7. Mounting groove; 8. L-shaped groove; 9. Filter element; 91. Filter basket; 92. Filter strip; 10. Drain pipe; 11. Protective component; 1101. Fixing column; 1102. Connecting rod; 1103. Connecting hole; 1104. Inclined plate; 1105. Connecting block; 1106. Limiting column; 1107. Fixing rod; 1108. Guide buckle; 1109. Spring. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0018] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0019] Please see Figures 1 to 5The present invention provides an embodiment of a cylinder air hole processing device, which includes a support platform 1, a support plate 5, a connecting column 6, a mounting groove 7, an L-shaped groove 8, and a filter element 9. The connecting column 6 is installed and fixed inside the top of the support platform 1, the support plate 5 is fixed to the top of the connecting column 6, and the support plate 5 is conical in shape, gradually widening from top to bottom. The mounting groove 7 is opened on the top of one side of the support platform 1, and the L-shaped groove 8 is opened on the top of the support platform 1, and the L-shaped groove 8 is located on the top of the mounting groove 7. The filter element 9 includes a filter basket 91 and a filter strip 92. The filter strip 92 is fixed to the top of the filter basket 91, which is located inside the mounting groove 7. The filter strip 92 is inserted into the L-shaped groove 8.
[0020] The support platform 1 is the basic platform of the entire device, used to install and support all other components. The connecting column 6 is used to fix and lift the support plate 5 to the appropriate height of the support platform 1, ensuring that the coolant and debris can flow smoothly down. The support plate 5 is used to support and position the cylinder to be processed. Its conical design can efficiently guide and collect the coolant with debris during processing onto the table surface of the support platform 1. The mounting groove 7 is used to accommodate and fix the filter basket 91. The L-shaped groove 8 cooperates with the filter strip 92 to form a plug-in fixed structure. The filter basket 91 is used to intercept and collect the metal debris generated during processing, while allowing the coolant to pass through. The filter strip 92, on the one hand, cooperates with the L-shaped groove 8 to fix the entire filter element 9, and on the other hand, acts as a guide plate to help to introduce the liquid flow on the table surface into the filter basket 91 more smoothly and prevent splashing.
[0021] The top of the support platform 1 is equipped with an XYZ three-axis moving mechanism 2. The Z-axis moving end of the XYZ three-axis moving mechanism 2 is connected to a motor 3, and the output end of the motor 3 is connected to a cutting tool 4.
[0022] The XYZ three-axis moving mechanism 2 is responsible for precise positioning, the motor 3 provides cutting power, and the tool 4 directly performs air hole processing.
[0023] A drain pipe 10 is fixed inside the support platform 1 near one end, and a protective component 11 is installed on the top of the filter basket 91.
[0024] The drain pipe 10 is used to discharge the filtered, debris-free coolant from the device.
[0025] The protective component 11 includes a fixed post 1101, a connecting rod 1102, a connecting hole 1103, and an inclined plate 1104. The fixed post 1101 is fixed to the top surface of the support platform 1. The connecting rod 1102 passes through and is connected to the interior of the fixed post 1101. The connecting hole 1103 is opened inside the connecting rod 1102. There are two sets of connecting holes 1103, and the connecting holes 1103 are distributed along the height direction of the connecting rod 1102. The inclined plate 1104 is fixed to the lower surface of the connecting rod 1102.
[0026] The fixed column 1101 is used for the connecting rod 1102 to move inside it. The connecting rod 1102 is used to connect the inclined plate 1104 of the box support. The connecting hole 1103 is used to realize the quick locking and positioning of the connecting rod 1102 at two different height positions. The inclined plate 1104 can effectively block the cleaning water flow from splashing debris out of the filter basket 91.
[0027] A spring 1109 is fixed inside the fixed column 1101, and a connecting block 1105 is fixed on the surface of the spring 1109 near the filter element 9.
[0028] Spring 1109 provides an automatic reset force, so that the limiting post 1106 can always maintain the tendency to pop out and insert into the connecting hole 1103 when no external force is applied, thus achieving self-locking. Connecting block 1105 is used to support and install the limiting post 1106, and then support and install the fixing rod 1107.
[0029] A limiting post 1106 is fixed on the surface of the connecting block 1105 away from the spring 1109, and the limiting post 1106 is located inside the top connecting hole 1103.
[0030] The limiting post 1106 is inserted into the connecting hole 1103 under the action of the spring 1109, thereby achieving the positioning and locking of the connecting rod 1102.
[0031] A fixing rod 1107 is fixed to the surface of the connecting block 1105 away from the limiting post 1106. The fixing rod 1107 passes through and is connected to the inside of the fixing post 1101. A guide buckle 1108 is fixed to the surface of the fixing rod 1107 away from the connecting block 1105.
[0032] The outer end of the fixed rod 1107 is connected to the guide buckle 1108, and the inner end is connected to the connecting block 1105. It is used for manual operation. Pulling it can overcome the spring force and make the limit post 1106 exit from the connecting hole 1103, thereby unlocking the connecting rod 1102. The guide buckle 1108 is a handle, which makes it easy for the operator to apply force to pull it.
[0033] Working principle: When it is necessary to process the air holes of the cylinder, the cylinder is first placed on the support plate 5. Under the action of the XYZ three-axis moving mechanism 2, the motor 3 is driven to move to the position where the cylinder needs to be processed. Then the motor 3 is started, so that the tool 4 is in a high rotation state to realize the processing operation of the air holes of the cylinder. During this process, cold water is continuously injected into the air holes to achieve a cooling effect. Then the debris and liquid flow to the top of the support platform 1 under the guidance of the support plate 5. With the setting of the filter basket 91, the debris remains inside the filter basket 91, and the sewage is discharged through the drain pipe 10 to avoid the drain pipe 10 from being blocked. In addition, with the cooperation of the filter bar 92 and the L-shaped groove 8, the liquid and debris flow more smoothly into the filter basket 91. When cleaning is required inside the support platform 1, a pulling force is applied to the guide buckle 1108, causing the fixing rod 1107 to shift under the force. This causes the limiting post 1106 at one end of the connecting block 1105 to move synchronously. After the limiting post 1106 disengages from the connecting rod 1102, a downward pulling force is applied to the connecting rod 1102, moving the inclined plate 1104 to the top of the filter basket 91. Then, the force applied to the guide buckle 1108 is released. Under the elastic force of the spring 1109, the connecting block 1105 pushes the limiting post 1106 and inserts it into the top connecting hole 1103. When water is used to clean the support platform 1, the inclined plate 1104 can effectively suppress impurities from overflowing from inside the filter basket 91.
[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A cylinder bore machining device, characterized in that, include: Support platform (1), support plate (5), connecting column (6), mounting groove (7), L-shaped groove (8) and filter element (9). The connecting column (6) is installed and fixed inside the top of the support platform (1). The support plate (5) is fixed on the top of the connecting column (6). The support plate (5) is conical and gradually widens from top to bottom. The mounting groove (7) is opened on the top of one side of the support platform (1). The L-shaped groove (8) is opened on the top of the support platform (1) and is located on the top of the mounting groove (7). The filter element (9) includes a filter basket (91) and a filter strip (92). The filter strip (92) is fixed to the top of the filter basket (91). The filter basket (91) is located inside the mounting groove (7). The filter strip (92) is inserted into the L-shaped groove (8).
2. The cylinder bore machining device according to claim 1, characterized in that, The top of the support platform (1) is provided with an XYZ three-axis moving mechanism (2), the Z-axis moving end of the XYZ three-axis moving mechanism (2) is connected to a motor (3), and the output end of the motor (3) is connected to a cutting tool (4).
3. The cylinder bore machining device according to claim 1, characterized in that, The support platform (1) has a drain pipe (10) fixed inside one end near the support platform (1), and a protective component (11) is provided on the top of the filter basket (91).
4. The cylinder bore machining device according to claim 3, characterized in that, The protective component (11) includes a fixed post (1101), a connecting rod (1102), a connecting hole (1103), and an inclined plate (1104). The fixed post (1101) is fixed to the top surface of the support platform (1). The connecting rod (1102) is connected through the interior of the fixed post (1101). The connecting hole (1103) is opened inside the connecting rod (1102). There are two sets of connecting holes (1103), and the connecting holes (1103) are distributed along the height direction of the connecting rod (1102). The inclined plate (1104) is fixed to the lower surface of the connecting rod (1102).
5. The cylinder bore machining device according to claim 4, characterized in that, A spring (1109) is fixed inside the fixed column (1101), and a connecting block (1105) is fixed on the surface of the spring (1109) near the filter element (9).
6. The cylinder bore machining device according to claim 5, characterized in that, A limiting post (1106) is fixed to the surface of the connecting block (1105) away from the spring (1109), and the limiting post (1106) is located inside the connecting hole (1103) at the top.
7. The cylinder bore machining device according to claim 5, characterized in that, A fixing rod (1107) is fixed on the surface of the connecting block (1105) away from the limiting post (1106). The fixing rod (1107) is connected through the interior of the fixing post (1101). A guide buckle (1108) is fixed on the surface of the fixing rod (1107) away from the connecting block (1105).