Ceramic inner circle polishing equipment
Patent Information
- Application Number
- CN202522178194.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0006]在陶瓷产品烧结完成后,对于精密的陶瓷零部件而言,需要再次装夹对其内圆进行打磨加工,以保护陶瓷件的精度,但是现有的内圆打磨设备普遍存在通用性差的缺陷,很难适用于不同结构的陶瓷零件,此外在打磨过程中具有利用冷却液进行散热,市面上加注冷却液的方式是直接利用万向节管将冷却液喷淋到工件上,这种散热方式很有可能会随着工作的加工而导致万向节管发生移位,导致冷却液无法精确喷淋到工件上,影响散热效果和加工质量
1、利用X轴滑台来调节内圆打磨治具的左右位置,利用Y轴滑滑梯来调节内圆打磨治具的前后位置,在内圆打磨治具的散热圆筒内安装刀具,并通过刀具锁紧螺栓进行锁定,另外在旋转主轴的三爪卡盘内装夹空心陶瓷零件,内圆打磨时,刀具插入到旋转中的空心陶瓷零件之中,利用Y轴滑台来调节刀具的前后位置,实现内圆打磨进给,具有通用性强的优势,无需更加陶瓷零件来定制内圆打磨设备;
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Figure CN224764966U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic processing equipment, and in particular to a ceramic inner circle grinding device. Background Technology
[0002] Ceramic injection molding is an advanced manufacturing technology that combines polymer injection molding with ceramic preparation processes. This technology is widely used in aerospace, electronics, and medical fields, and boasts the ability to mold complex shapes with high precision. Its process mainly includes the following steps: 1. Pre-fabrication: Select suitable ceramic powder and binder, and prepare the mixture.
[0003] 2. Injection molding: The mixture is injected into a mold to form the desired shape.
[0004] 3. Degreasing: Remove the binder to improve the density of the ceramic.
[0005] 4. Sintering: Sintering ceramics at high temperatures to enhance their mechanical properties and stability.
[0006] After the ceramic product is sintered, for precision ceramic parts, it is necessary to clamp and grind their inner circles again to protect the precision of the ceramic parts. However, the existing inner circle grinding equipment generally suffers from poor versatility and is difficult to apply to ceramic parts with different structures. In addition, during the grinding process, coolant is used for heat dissipation. The way coolant is added on the market is to directly spray the coolant onto the workpiece using a universal joint pipe. This heat dissipation method is likely to cause the universal joint pipe to shift during the processing, resulting in the coolant not being sprayed accurately onto the workpiece, affecting the heat dissipation effect and processing quality. Utility Model Content
[0007] To overcome the shortcomings mentioned above, this utility model provides a technical solution that can solve the above problems.
[0008] A ceramic inner circle grinding device includes a frame, on which a spindle support is fixedly installed, a rotating spindle is rotatably installed within the spindle support, and a three-jaw chuck is fixedly installed on the rotating spindle; An X-axis slide table is slidably mounted on the frame, and a Y-axis slide table is slidably mounted on the X-axis slide table. The X-axis slide table drives the Y-axis slide table to move left and right, and an inner circle grinding fixture is fixedly mounted on the Y-axis slide table. The inner grinding fixture includes a heat dissipation cylinder and a tool locking bolt. The Y-axis slide moves the heat dissipation cylinder back and forth. The outer side of the heat dissipation cylinder near the three-jaw chuck has a bolt hole, and the tool locking bolt is screwed into the bolt hole. A baffle is formed on the inner side of the left end of the heat dissipation cylinder, and a water cooling interface is provided on the heat dissipation cylinder, which delivers coolant into the heat dissipation cylinder.
[0009] Furthermore, the baffle has a semi-circular structure and is positioned at the bottom edge of the left side of the heat dissipation cylinder.
[0010] Furthermore: an X-axis guide rail is fixedly installed on the frame, an X-axis slider is slidably installed on the X-axis guide rail, an X-axis slide is fixedly installed on the X-axis slider, two positioning blocks are fixedly installed on the frame, an X-axis screw is rotatably installed between the two positioning blocks, a movable block is fixedly installed on the X-axis slide, a first threaded hole is formed in the movable block, and the X-axis screw is bolted and installed in the first threaded hole.
[0011] Furthermore, an X-axis rotating handle is fixedly installed at the left end of the X-axis screw.
[0012] Furthermore: A Y-axis guide rail is fixedly installed on the X-axis slide, a Y-axis slider is slidably installed on the Y-axis guide rail, the Y-axis slide is fixedly installed on the Y-axis slider, side plates are fixedly installed at the front and rear ends of the X-axis slide, a Y-axis screw is rotatably installed between the two side plates, a second threaded hole is formed on the Y-axis slider, and the Y-axis screw is helically installed in the second threaded hole.
[0013] Furthermore, a Y-axis rotating handle is fixedly installed at the front end of the Y-axis screw.
[0014] Furthermore: the second threaded hole is set through the heat dissipation cylinder.
[0015] Furthermore, a spindle motor is fixedly installed inside the spindle bracket, and the spindle motor drives the rotating spindle to rotate.
[0016] Furthermore: a first pulley is fixedly installed on the rotor of the main spindle motor, and a second pulley is fixedly installed on the end of the rotating spindle away from the three-jaw chuck. A transmission belt is installed between the first pulley and the second pulley.
[0017] Furthermore: there are two or more bolt holes, and the multiple bolt holes are arranged in a circular array on the outer periphery of the heat dissipation cylinder. The number of tool locking bolts is the same as the number of bolt holes, and each tool locking bolt is screwed into the bolt hole.
[0018] Compared with the prior art, the beneficial effects of this utility model are: 1. The X-axis slide is used to adjust the left and right position of the internal grinding fixture, and the Y-axis slide is used to adjust the front and back position of the internal grinding fixture. The cutting tool is installed in the heat dissipation cylinder of the internal grinding fixture and locked by the cutting tool locking bolt. In addition, the hollow ceramic part is clamped in the three-jaw chuck of the rotating spindle. During internal grinding, the cutting tool is inserted into the rotating hollow ceramic part. The Y-axis slide is used to adjust the front and back position of the cutting tool to realize the internal grinding feed. It has the advantage of strong versatility and does not require the customization of internal grinding equipment for ceramic parts. 2. The heat dissipation cylinder has a water cooling interface, and coolant can be connected to the water cooling interface and delivered to the heat dissipation cylinder to cool the cutting tool. The baffle can control the direction of coolant flow, so that the coolant can fully cool the cutting tool during grinding, ensuring the service life of the cutting tool, and at the same time improving the grinding quality of the inner circle of the ceramic part.
[0019] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram from another perspective of the present invention; Figure 3 This is an exploded structural diagram of the present invention.
[0022] The diagram shows: 1. Frame; 2. Spindle support; 3. Rotary spindle; 4. Three-jaw chuck; 5. X-axis slide; 6. Y-axis slide; 7. Internal grinding fixture; 71. Heat dissipation cylinder; 72. Tool locking bolt; 8. Bolt hole; 9. Baffle; 10. Water cooling interface; 11. X-axis guide rail; 12. X-axis slider; 13. Positioning block; 14. X-axis screw; 15. Movable block; 16. First threaded hole; 17. X-axis rotary handle; 18. Y-axis guide rail; 19. Y-axis slider; 20. Side plate; 21. Y-axis screw; 22. Second threaded hole; 23. Y-axis rotary handle; 24. Spindle motor; 25. First pulley; 26. Second pulley; 27. Drive belt. Detailed Implementation
[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0024] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0025] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] like Figure 1-3 As shown, the present invention provides a ceramic inner circle grinding device, including a frame 1, on which a spindle support 2 is fixedly installed, a rotating spindle 3 is rotatably installed inside the spindle support 2, and a three-jaw chuck 4 is fixedly installed on the rotating spindle 3; An X-axis slide table 5 is slidably mounted on the frame 1, and a Y-axis slide table 6 is slidably mounted on the X-axis slide table 5. The X-axis slide table 5 drives the Y-axis slide table 6 to move left and right, and an inner circle grinding fixture 7 is fixedly mounted on the Y-axis slide table 6. The inner grinding fixture 7 includes a heat dissipation cylinder 71 and a tool locking bolt 72. The Y-axis slide 6 drives the heat dissipation cylinder 71 to move back and forth. The outer side of the heat dissipation cylinder 71 near the three-jaw chuck 4 has a bolt hole 8 formed. The tool locking bolt 72 is screwed and installed in the bolt hole 8. A baffle 9 is formed on the inner side of the left end of the heat dissipation cylinder 71, and a water cooling interface 10 is provided on the heat dissipation cylinder 71. The water cooling interface 10 delivers coolant into the heat dissipation cylinder 71.
[0029] The principle is as follows: the X-axis slide 5 is used to adjust the left and right position of the inner grinding fixture 7, and the Y-axis slide is used to adjust the front and back position of the inner grinding fixture 7. The cutting tool is installed in the heat dissipation cylinder 71 of the inner grinding fixture 7 and locked by the cutting tool locking bolt 72. In addition, the hollow ceramic part is clamped in the three-jaw chuck 4 of the rotating spindle 3. During inner grinding, the cutting tool is inserted into the rotating hollow ceramic part. The Y-axis slide 6 is used to adjust the front and back position of the cutting tool to realize the inner grinding feed. In addition, the heat dissipation cylinder 71 has a water cooling interface 10, and the water cooling interface 10 can be connected to coolant and delivered to the heat dissipation cylinder 71 to dissipate heat from the cutting tool. The baffle 9 can control the direction of coolant flow, so that the coolant can fully cool the cutting tool during grinding and ensure the service life of the cutting tool.
[0030] Furthermore: the baffle 9 has a semi-circular structure and is positioned at the bottom edge of the left side of the heat dissipation cylinder 71; when the coolant pressure is high, since the semi-circular baffle 9 can only supply the lower half of the ball heat dissipation cylinder 71, a small amount of coolant will flow out from the left end of the heat dissipation cylinder 71, while most of the coolant will flow out after passing through the cutter assembled at the right end of the heat dissipation cylinder 71, thus achieving rapid water cooling.
[0031] Furthermore: an X-axis guide rail 11 is fixedly installed on the frame 1, an X-axis slider 12 is slidably installed on the X-axis guide rail 11, an X-axis slide 5 is fixedly installed on the X-axis slider 12, two positioning blocks 13 are fixedly installed on the frame 1, an X-axis screw 14 is rotatably installed between the two positioning blocks 13, a movable block 15 is fixedly installed on the X-axis slide 5, a first threaded hole 16 is formed in the movable block 15, and the X-axis screw 14 is bolted into the first threaded hole 16; the X-axis slide 5 can be driven to move left and right by twisting the X-axis screw 14. Due to the setting of the X-axis guide rail 11 and the X-axis slider 12, the stability of the X-axis slide 5 during left and right translation can be guaranteed.
[0032] Furthermore, an X-axis rotary handle 17 is fixedly installed on the left end of the X-axis screw 14, which facilitates the twisting of the X-axis screw 14 and thus quickly controls the X-axis slide 5 to move left and right.
[0033] Furthermore: A Y-axis guide rail 18 is fixedly installed on the X-axis slide 5, and a Y-axis slider 19 is slidably installed on the Y-axis guide rail 18. The Y-axis slide 6 is fixedly installed on the Y-axis slider 19. Side plates 20 are fixedly installed at the front and rear ends of the X-axis slide 5, and a Y-axis screw 21 is rotatably installed between the two side plates 20. A second threaded hole 22 is formed on the Y-axis slider 19, and the Y-axis screw 21 is helically installed in the second threaded hole 22. The Y-axis slide 6 can be driven to move back and forth by twisting the Y-axis screw 21. Due to the setting of the Y-axis guide rail 18 and the Y-axis slider 19, the stability of the Y-axis slide 6 during back and forth translation can be guaranteed.
[0034] Furthermore, a Y-axis rotary handle 23 is fixedly installed at the front end of the Y-axis screw 21, which facilitates twisting the Y-axis screw 21 and thereby quickly controls the Y-axis slide 6 to move forward and backward.
[0035] Furthermore, the second threaded hole 22 is provided through the heat dissipation cylinder 71; it can limit the installation angle of the heat dissipation cylinder 71 and prevent the heat dissipation cylinder 71 from rotating when the tool is grinding the inner circle of the hollow ceramic part, thereby ensuring the accuracy of the inner circle grinding.
[0036] Furthermore: a spindle motor 24 is fixedly installed inside the spindle bracket 2, and the spindle motor 24 drives the rotating spindle 3 to rotate; this ensures the high-speed operation of the rotating spindle 3, and the hollow ceramic parts can be ground on the inner circle under high-speed operation.
[0037] Furthermore: a first pulley 25 is fixedly installed on the rotor of the main spindle motor 24, and a second pulley 26 is fixedly installed on the end of the rotating main spindle 3 away from the three-jaw chuck 4. A transmission belt 27 is installed between the first pulley 25 and the second pulley 26; thus, the stability of the main spindle motor 24 driving the rotating main spindle 3 is improved.
[0038] Furthermore, there are two or more bolt holes 8, arranged in a circular array on the outer periphery of the heat dissipation cylinder 71. The number of tool locking bolts 72 is the same as the number of bolt holes 8, and each tool locking bolt 72 is screwed into the bolt hole 8. The tool can be locked in the heat dissipation cylinder 71 by using the tool locking bolts 72 in the multiple bolt holes 8. At the same time, the eccentric position of the tool in the heat dissipation cylinder 71 can be changed by adjusting the locking bolts. It can also be used for clamping tools of different sizes, so as to achieve precise internal hole machining of hollow ceramic parts.
[0039] This embodiment does not impose any limitation on the shape, material, structure, etc. of this utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.
Claims
1. A ceramic inner grinding device, comprising a frame, a spindle support fixedly mounted on the frame, a rotating spindle rotatably mounted inside the spindle support, and a three-jaw chuck fixedly mounted on the rotating spindle; Its features are: An X-axis slide table is slidably mounted on the frame, and a Y-axis slide table is slidably mounted on the X-axis slide table. The X-axis slide table drives the Y-axis slide table to move left and right, and an inner circle grinding fixture is fixedly mounted on the Y-axis slide table. The inner grinding fixture includes a heat dissipation cylinder and a tool locking bolt. The Y-axis slide moves the heat dissipation cylinder back and forth. The outer side of the heat dissipation cylinder near the three-jaw chuck has a bolt hole, and the tool locking bolt is screwed into the bolt hole. A baffle is formed on the inner side of the left end of the heat dissipation cylinder, and a water cooling interface is provided on the heat dissipation cylinder, which delivers coolant into the heat dissipation cylinder.
2. The ceramic inner circle grinding equipment according to claim 1, characterized in that: The baffle has a semi-circular structure and is positioned at the bottom edge on the left side of the heat dissipation cylinder.
3. The ceramic inner circle grinding equipment according to claim 1, characterized in that: An X-axis guide rail is fixedly installed on the frame, and an X-axis slider is slidably installed on the X-axis guide rail. An X-axis slide is fixedly installed on the X-axis slider. Two positioning blocks are fixedly installed on the frame, and an X-axis screw is rotatably installed between the two positioning blocks. A movable block is fixedly installed on the X-axis slide, and a first threaded hole is formed in the movable block. The X-axis screw is bolted and installed in the first threaded hole.
4. The ceramic inner circle grinding equipment according to claim 3, characterized in that: An X-axis rotating handle is fixedly installed at the left end of the X-axis screw.
5. The ceramic inner circle grinding equipment according to claim 1, characterized in that: A Y-axis guide rail is fixedly installed on the X-axis slide, and a Y-axis slider is slidably installed on the Y-axis guide rail. The Y-axis slide is fixedly installed on the Y-axis slider. Side plates are fixedly installed at the front and rear ends of the X-axis slide, and a Y-axis screw is rotatably installed between the two side plates. A second threaded hole is formed on the Y-axis slider, and the Y-axis screw is helically installed in the second threaded hole.
6. The ceramic inner circle grinding equipment according to claim 5, characterized in that: A Y-axis rotating handle is fixedly installed at the front end of the Y-axis screw.
7. A ceramic inner circle grinding device according to any one of claims 5 or 6, characterized in that: The second threaded hole is set through the heat dissipation cylinder.
8. The ceramic inner circle grinding equipment according to claim 1, characterized in that: A spindle motor is fixedly installed inside the spindle bracket, and the spindle motor drives the rotating spindle to rotate.
9. A ceramic inner circle grinding device according to claim 8, characterized in that: A first pulley is fixedly installed on the rotor of the main spindle motor, and a second pulley is fixedly installed on the end of the rotating spindle away from the three-jaw chuck. A transmission belt is installed between the first pulley and the second pulley.
10. A ceramic inner circle grinding device according to claim 1, characterized in that: The bolt holes are provided in two or more forms, and multiple bolt holes are arranged in a circular array on the outer periphery of the heat dissipation cylinder. The number of tool locking bolts is the same as the number of bolt holes, and each tool locking bolt is screwed into the bolt hole.