Prebaked anode carbon block surface residue cleaning machine

CN224765135UActive Publication Date: 2026-09-18FUJIAN HESHUN CARBON CO LTD
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Patent Information

Application Number
CN202522152241.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-11
Publication Date
2026-09-18
Estimated Expiration
2035-10-11

AI Technical Summary

Technical Problem

[0004]为了克服打磨过程中形成的细小粉尘附着在炭块表面,不对其处理后续会影响电解质与炭块的接触,影响电解效率的问题

Benefits of technology

1、由第一风扇本体与第二风扇本体工作,使灰尘与空气通过第一进气斗与第二进气斗集中输送至第一固定箱内部,由第一收集箱对灰尘集中进行储存,对炭块表面进行除尘处理,避免炭块表面的粉尘影响后续炭块使用的同时,通过第一收集箱集中对灰尘进行储存,便于后续工作人员集中对其进行处理,从而避免打磨过程中形成的细小粉尘附着在炭块表面,不对其处理后续会影响电解质与炭块的接触,影响电解效率的问题。

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Abstract

The utility model relates to prebaked anode carbon block technical field, and disclose prebaked anode carbon block surface residue cleaning machine, including device shell, still include first air intake hopper with polishing mechanism, the bottom fixed connection of device shell has the installation bottom plate of installation, be provided with the polishing mechanism that polishes carbon block of device shell, the fixed connection of device shell has first air intake hopper, the inside of first air intake hopper is provided with first fan body, the inside fixed connection of first air intake hopper has first air intake grille. By first fan body and second fan body work, make dust and air concentrate and deliver to first fixed box inside through first air intake hopper and second air intake hopper, store dust in concentration by first collection box, carry out dust removal treatment to carbon block surface, avoid the dust on the surface of carbon block influence the use of subsequent carbon block, through the dust storage in concentration of first collection box, be convenient for subsequent staff to process it in concentration.
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Description

Technical Field

[0001] This utility model relates to the field of prebaked anode carbon blocks, and in particular to a machine for cleaning residues on the surface of prebaked anode carbon blocks. Background Technology

[0002] During the production of prebaked anode carbon blocks, the surface quality directly affects the normal use of the carbon blocks. In the carbon block production process, the residual slag on the surface is one of the important factors affecting product quality. In order to address this issue, a prebaked anode carbon block surface residue cleaning machine has emerged. This equipment achieves efficient removal of slag from the carbon block surface through an integrated grinding mechanism.

[0003] In existing technologies, cleaning machines remove slag from the surface of carbon blocks using grinding wheels. However, during actual use, the intense friction between the grinding wheel and the carbon block surface not only removes the slag but also breaks down some tiny particles on the carbon block surface, forming a large amount of fine dust. Due to their extremely small particle size, this dust easily adheres to the carbon block surface and can even penetrate into the tiny pores of the carbon block, forming residues that are difficult to remove. Over time, this dust not only affects the appearance quality of the carbon blocks but also hinders the direct contact between the electrolyte and the carbon blocks during subsequent use, increasing resistance during electrolysis and leading to a decrease in electrolysis efficiency. Therefore, it is necessary to improve the prebaked anode carbon block surface residue cleaning machine to solve the above problems. Utility Model Content

[0004] To overcome the problem that fine dust generated during the grinding process adheres to the surface of the carbon block, and that failure to treat it will affect the contact between the electrolyte and the carbon block, thus affecting the electrolysis efficiency.

[0005] The technical solution of this utility model is as follows: a prebaked anode carbon block surface residue cleaning machine, including a device shell, a first air inlet hopper and a grinding mechanism. The bottom of the device shell is fixedly connected to an installation base plate for installation. The device shell is provided with a grinding mechanism for grinding the carbon block. The device shell is fixedly connected to the first air inlet hopper. The first air inlet hopper is provided with a first fan body inside. The first air inlet hopper is fixedly connected to a first air inlet grille inside. The device shell is fixedly connected to a second air inlet hopper. The second air inlet hopper is provided with a second fan body inside. The second air inlet hopper is fixedly connected to a second air inlet grille inside. The top of the device shell is fixedly connected to a first fixed box. The first fixed box is fixedly connected to the first air inlet hopper and the second air inlet hopper with a first connecting pipe. The first fixed box has a first collection box that slides inside.

[0006] Preferably, the first fixed box has a storage slot at a position opposite to the first collection box, and the first collection box is slidably connected inside the storage slot.

[0007] Preferably, the first fixed box has a connecting frame that slides inside, and a pre-filter plate body, a dust filter plate body, and an activated carbon filter plate body are all installed inside the connecting frame. A connecting plate is fixedly connected to the outside of the connecting frame. A fixing plate is fixedly connected to the first fixed box. A first spring is fixedly connected between the connecting plate and the fixing plate. A fixing rod is fixedly connected to the connecting plate. A first motor is fixedly connected to the first fixed box. A first cam is fixedly connected to the output end of the first motor. A limit frame is fixedly connected inside the first fixed box. A second motor is fixedly connected to the first fixed box. A first bidirectional threaded rod is fixedly connected to the output end of the second motor. A sliding plate is threadedly connected to the first bidirectional threaded rod and is slidably connected inside the limit frame.

[0008] Preferably, three connecting frames are provided, and the three connecting frames are slidably connected to the inside of the first fixed box in sequence, with the pre-filter plate body, dust filter plate body and activated carbon filter plate body respectively located inside the three connecting frames.

[0009] Preferably, the limiting frame has a groove at the relative position of the sliding plate, and the sliding plate is slidably connected inside the groove.

[0010] Preferably, the grinding mechanism includes a third motor, which is fixedly connected to the device housing. A conveyor wheel is fixedly connected to the output end of the third motor and rotatably connected inside the device housing. A transmission wheel is fixedly connected to one end of the conveyor wheel, and a transmission belt is driven onto the transmission wheel. A first telescopic rod is fixedly connected to the device housing, and a first mounting plate is fixedly connected to one end of the first telescopic rod. A first grinding wheel body is mounted on the first mounting plate. A second telescopic rod is fixedly connected to the device housing, and a second mounting plate is fixedly connected to one end of the second telescopic rod. A second grinding wheel body is mounted on the second mounting plate. A guide rod is fixedly connected inside the device housing, and a second bidirectional threaded rod is rotatably connected inside the device housing. A first knob is fixedly connected to one end of the second bidirectional threaded rod, and a sliding seat is threaded onto the second bidirectional threaded rod. The sliding seat is slidably connected to the guide rod, and a limit wheel is rotatably connected to the sliding seat. A guide plate is fixedly connected to the device housing, and a collection trough is slidably connected inside the device housing.

[0011] Preferably, the sliding seat has a matching groove at the relative position of the guide rod, and the sliding seat is slidably connected inside the groove.

[0012] The beneficial effects of this utility model are: 1. The first and second fan bodies work together to transport dust and air through the first and second air intake hoppers to the inside of the first fixed box. The first collection box collects and stores the dust, thus removing dust from the surface of the carbon blocks. This prevents the dust on the surface of the carbon blocks from affecting their subsequent use. The collection box also collects and stores the dust, making it easier for staff to process it later. This prevents the fine dust generated during the grinding process from adhering to the surface of the carbon blocks, which could affect the contact between the electrolyte and the carbon blocks and thus reduce electrolysis efficiency.

[0013] 2. When a lot of dust adheres to the filter plate and needs to be cleaned, the connecting plate reciprocates, causing the connecting frame and the filter plate to shake. Compared with the traditional method of cleaning the filter plate manually, this method removes dust in time to avoid clogging the filter plate and affecting its normal air discharge. It also maintains the good permeability of the filter plate, saves the workload of the staff, improves work efficiency, and reduces labor intensity. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional view of the outer casing and mounting base plate of the device of this utility model; Figure 3 This is a schematic diagram of the first fixing box and its connected components of the present invention; Figure 4 This is a schematic diagram of the connecting frame and its connected components of the present invention; Figure 5 This is a schematic diagram of the limiting frame and its connected components of the present invention; Figure 6 This is a schematic diagram of the grinding mechanism of this utility model; Figure 7 This is a schematic diagram of the grinding mechanism and its connected components of this utility model.

[0015] Explanation of reference numerals in the attached drawings: 1. Device housing; 21. First air intake hopper; 22. First fan body; 23. First air intake grille; 24. Second air intake hopper; 25. Second fan body; 26. Second air intake grille; 27. First fixing box; 28. First connecting pipe; 29. ​​First collection box; 210. Connecting frame; 211. Pre-filter plate body; 212. Dust filter plate body; 213. Activated carbon filter plate body; 214. Connecting plate; 215. Fixing plate; 216. First spring; 217. Fixing rod; 218. First motor; 219. First cam 220. Limiting frame; 221. Second motor; 222. First bidirectional threaded rod; 223. Sliding plate; 31. Third motor; 32. Conveying wheel; 33. Transmission wheel; 34. Transmission belt; 35. First telescopic rod; 36. First mounting plate; 37. First grinding wheel body; 38. Second mounting plate; 39. Second grinding wheel body; 310. Guide rod; 311. Second bidirectional threaded rod; 312. First knob; 313. Sliding seat; 314. Limiting wheel; 315. Second telescopic rod; 316. Collection trough; 317. Guide plate; 4. Mounting base plate. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please see Figure 1 - Figure 5This utility model provides an embodiment of a prebaked anode carbon block surface residue cleaning machine, including a device housing 1, a first air inlet hopper 21, and a grinding mechanism. A mounting base plate 4 is fixedly connected to the bottom of the device housing 1. A grinding mechanism for grinding the carbon blocks is provided on the device housing 1. The first air inlet hopper 21 is fixedly connected to the device housing 1. A first fan body 22 is disposed inside the first air inlet hopper 21. A first air inlet grille 23 is fixedly connected inside the first air inlet hopper 21. A second air inlet hopper 24 is fixedly connected to the device housing 1. A second fan body 25 is disposed inside the second air inlet hopper 24. A second air inlet grille 26 is fixedly connected inside the second air inlet hopper 24. A first air inlet grille 26 is fixedly connected to the top of the device housing 1. A fixed box 27 is fixedly connected to a first connecting pipe 28 between the first fixed box 27 and the first air inlet hopper 21 and the second air inlet hopper 24. A first collection box 29 slides inside the first fixed box 27. During use, a grinding mechanism conveys carbon blocks forward and grinds them. After grinding, the carbon blocks continue to move forward. When they pass the first air inlet hopper 21 and the second air inlet hopper 24, the first fan body 22 and the second fan body 25 work, causing air and dust to enter the first fixed box 27 through the first connecting pipe 28. Subsequently, they are collected and stored in the first collection box 29. The first fixed box 27 has a storage slot at a position opposite to the first collection box 29. The first collection box 29 is slidably connected to the inside of the storage slot. During use, air is conveyed through the first fixed box 27. The position of the first collection box 29 is restricted by the storage slot. Dust is collected through the first collection box 29 for subsequent centralized dust processing by staff. A connecting frame 210 is slidably connected inside the first fixed box 27. A pre-filter plate body 211, a dust filter plate body 212, and an activated carbon filter plate body 213 are housed inside the connecting frame 210. A connecting plate 214 is fixedly connected to the outside of the connecting frame 210. A fixing plate 215 is fixedly connected to the first fixed box 27. A first spring 216 is fixedly connected between the connecting plate 214 and the fixing plate 215. A fixing rod 217 is fixedly connected to the connecting plate 214. A fixing rod 217 is fixedly connected to the first fixed box 27. A first motor 218 is connected, and a first cam 219 is fixedly connected to the output end of the first motor 218. A limit frame 220 is fixedly connected inside the first fixed box 27. A second motor 221 is fixedly connected to the first fixed box 27, and a first bidirectional threaded rod 222 is fixedly connected to the output end of the second motor 221. A sliding plate 223 is threadedly connected to the first bidirectional threaded rod 222. The sliding plate 223 is slidably connected inside the limit frame 220. By opening and closing the sliding plate 223, subsequent air and dust entering the first fixed box 27 are prevented from being sucked out of the first collection box 29. Three connecting frames 210 are provided, and the three connecting frames 210 are slidably connected to the inside of the first fixed box 27 in sequence.Furthermore, the pre-filter plate body 211, the dust filter plate body 212, and the activated carbon filter plate body 213 are respectively disposed inside the three connecting frames 210. The air and dust are thoroughly filtered by these three layers of pre-filter plate body 211, dust filter plate body 212, and activated carbon filter plate body 213 before being discharged, preventing dust from affecting the surrounding environment. The limiting frame 220 has a groove at the relative position of the sliding plate 223. The sliding plate 223 is slidably connected inside the groove, which restricts the sliding of the sliding plate 223, preventing it from tilting during sliding and affecting its sealing, thus preventing dust leakage from the first collection box 29.

[0018] Please see Figure 2 , Figure 6 - Figure 7 In this embodiment, the grinding mechanism includes a third motor 31, which is fixedly connected to the device housing 1. A conveyor wheel 32 is fixedly connected to the output end of the third motor 31 and rotatably connected inside the device housing 1. A transmission wheel 33 is fixedly connected to one end of the conveyor wheel 32, and a transmission belt 34 is driven through the transmission wheel 33. A first telescopic rod 35 is fixedly connected to the device housing 1, and a first mounting plate 36 is fixedly connected to one end of the first telescopic rod 35. A first grinding wheel body 37 is mounted on the first mounting plate 36. A second telescopic rod 315 is fixedly connected to the device housing 1, and a second mounting plate 38 is fixedly connected to one end of the second telescopic rod 315. A second grinding wheel body 39 is mounted on the second mounting plate 38. A guide rod 310 is fixedly connected inside the device housing 1, and a second bidirectional thread is rotatably connected inside the device housing 1. The second bidirectional threaded rod 311 has a first knob 312 fixedly connected to one end. A sliding seat 313 is threadedly connected to the second bidirectional threaded rod 311. The sliding seat 313 is slidably connected to the guide rod 310. A limit wheel 314 is rotatably connected to the sliding seat 313. A guide plate 317 is fixedly connected to the outer shell 1 of the device. A collection groove 316 is slidably connected inside the outer shell 1 of the device. By rotating the first knob 312, the position of the sliding seat 313 and the limit wheel 314 can be adjusted to ensure that the carbon block in the conveying process is centered and to avoid the carbon block tilting during grinding, which would affect the grinding quality. The sliding seat 313 has a matching groove at the relative position of the guide rod 310. The sliding seat 313 is slidably connected inside the groove. Through the cooperation of the groove and the guide rod 310, the sliding seat 313 is driven to slide linearly, which would prevent the sliding seat 313 from tilting and affecting the subsequent restriction of the carbon block.

[0019] During operation, depending on the size of the charcoal block, the first knob 312 is rotated, driving the second bidirectional threaded rod 311 to rotate. The rotation of the second bidirectional threaded rod 311 causes the sliding seat 313 to slide on the guide rod 310, sequentially adjusting the fit between the limit wheels 314. The third motor 31 operates, with the transmission wheel 33 and transmission belt 34 cooperating to drive the conveyor wheel 32 inside the device housing 1 to rotate, sequentially driving and conveying the charcoal block forward. The limit wheels 314 restrict the position of the charcoal block to prevent it from shifting. Subsequently, the second telescopic rod 315 pushes the second mounting plate 38 to move, and the second grinding wheel body 39 grinds the sides of the charcoal block. The first telescopic rod 35 then pushes the first mounting plate 36 to move, and the first grinding wheel body 37 grinds the top of the charcoal block. After grinding, the charcoal block continues to move forward. When passing through the first air intake hopper 21 and the second air intake hopper 24, the first fan body 22 and the second fan body 25 work to allow air and dust to enter the first fixed box 27 through the first connecting pipe 28. Subsequently, the dust is collected and stored in the first collection box 29. When the surface of the filter plate is covered with a lot of dust and needs to be cleaned, the second motor 221 works to drive the first bidirectional threaded rod 222 to rotate, which in turn drives the sliding plate 223 to slide open. After opening, the first motor 218 works to drive the first cam 219 to rotate. The first cam 219 pushes the fixed rod 217, and the first spring 216 provides a thrust to the connecting plate 214, which in turn drives the connecting plate 214 and the connecting frame 210 to reciprocate, thereby shaking off the dust on the surface of the filter plate. The shaken dust falls into the first collection box 29 for collection and storage.

[0020] Through the above steps, the first fan body 22 and the second fan body 25 work to concentrate dust and air and transport them through the first air intake hopper 21 and the second air intake hopper 24 to the inside of the first fixed box 27. The first collection box 29 collects and stores the dust to solve the problem that the fine dust formed during the grinding process adheres to the surface of the carbon block. If it is not treated, it will affect the contact between the electrolyte and the carbon block and affect the electrolysis efficiency.

Claims

1. A prebaked anode carbon block surface residue cleaning machine, comprising a device housing (1), characterized in that: It also includes a first air intake hopper (21) and a grinding mechanism. The bottom of the device housing (1) is fixedly connected to an installation base plate (4). The device housing (1) is provided with a grinding mechanism for grinding carbon blocks. The device housing (1) is fixedly connected to a first air intake hopper (21). The first air intake hopper (21) is provided with a first fan body (22). The first air intake hopper (21) is fixedly connected to a first air intake grille (23). The device housing (1) is fixedly connected to a second air intake hopper (24). The second air intake hopper (24) is provided with a second fan body (25). The second air intake hopper (24) is fixedly connected to a second air intake grille (26). The top of the device housing (1) is fixedly connected to a first fixed box (27). The first fixed box (27) is fixedly connected to the first air intake hopper (21) and the second air intake hopper (24). The first fixed box (27) is slidably connected to a first collection box (29).

2. The prebaked anode carbon block surface residue cleaning machine according to claim 1, characterized in that: The first fixed box (27) has a storage slot at a position opposite to the first collection box (29), and the first collection box (29) is slidably connected inside the storage slot.

3. The prebaked anode carbon block surface residue cleaning machine according to claim 1, characterized in that: The first fixed box (27) is internally connected to a connecting frame (210), inside which a pre-filter plate body (211) is installed, inside which a dust filter plate body (212) is installed, inside which an activated carbon filter plate body (213) is installed, and outside which a connecting plate (214) is fixedly connected, and a fixing plate (215) is fixedly connected to the first fixed box (27), and a first spring (216) is fixedly connected between the connecting plate (214) and the fixing plate (215), and on the connecting plate (214) A fixed rod (217) is fixedly connected. A first motor (218) is fixedly connected to the first fixed box (27). A first cam (219) is fixedly connected to the output end of the first motor (218). A limit frame (220) is fixedly connected inside the first fixed box (27). A second motor (221) is fixedly connected to the first fixed box (27). A first bidirectional threaded rod (222) is fixedly connected to the output end of the second motor (221). A sliding plate (223) is threadedly connected to the first bidirectional threaded rod (222). The sliding plate (223) is slidably connected inside the limit frame (220).

4. The prebaked anode carbon block surface residue cleaning machine according to claim 3, characterized in that: There are three connecting frames (210), which are slidably connected to the inside of the first fixed box (27) in sequence. The pre-filter plate body (211), the dust filter plate body (212) and the activated carbon filter plate body (213) are respectively located inside the three connecting frames (210).

5. The prebaked anode carbon block surface residue cleaning machine according to claim 3, characterized in that: The limiting frame (220) has a groove at the relative position of the sliding plate (223), and the sliding plate (223) is slidably connected inside the groove.

6. The prebaked anode carbon block surface residue cleaning machine according to claim 1, characterized in that: The grinding mechanism includes a third motor (31), which is fixedly connected to the outer casing (1) of the device. A conveyor wheel (32) is fixedly connected to the output end of the third motor (31). The conveyor wheel (32) is rotatably connected inside the outer casing (1). A transmission wheel (33) is fixedly connected to one end of the conveyor wheel (32). A transmission belt (34) is connected to the transmission wheel (33). A first telescopic rod (35) is fixedly connected to the outer casing (1). A first mounting plate (36) is fixedly connected to one end of the first telescopic rod (35). A first grinding wheel body (37) is provided on the first mounting plate (36). A second telescopic rod (315) is fixedly connected to the outer casing (1). One end of the second telescopic rod (315) is connected to the first mounting plate (36). A second mounting plate (38) is fixedly connected to the end of the device housing (1). A second grinding wheel body (39) is provided on the second mounting plate (38). A guide rod (310) is fixedly connected inside the device housing (1). A second bidirectional threaded rod (311) is rotatably connected inside the device housing (1). A first knob (312) is fixedly connected to one end of the second bidirectional threaded rod (311). A sliding seat (313) is threadedly connected to the second bidirectional threaded rod (311). The sliding seat (313) is slidably connected to the guide rod (310). A limit wheel (314) is rotatably connected to the sliding seat (313). A guide plate (317) is fixedly connected to the device housing (1). A collection groove (316) is slidably connected inside the device housing (1).

7. The prebaked anode carbon block surface residue cleaning machine according to claim 6, characterized in that: The sliding seat (313) has a matching groove at the relative position of the guide rod (310), and the sliding seat (313) is slidably connected inside the groove.