A furnace end ceramic plug pressing jig

CN224765201UActive Publication Date: 2026-09-18GUOZHAN (CHENGDE) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522057433.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-09-18
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0003]本实用新型所要解决的技术问题,是针对上述存在的技术不足,提供了一种炉头陶瓷塞压紧治具,采用底板、限位板和压板相互配合实现炉头中陶瓷塞的压紧,解决了现有炉头陶瓷塞粘接强度一致性差,粘接后难以达到稳定粘接效果的问题

Benefits of technology

[0010] Compared with the prior art, this utility model has the following advantages: 1. The ceramic plug in the furnace head is pressed by the cooperation of the base plate, the limiting plate and the pressure plate, and the bonding strength of the ceramic plug in the furnace head is consistent and the bonding is stable; 2. The pressure adjustment device composed of spring, screw sleeve and pressure plug can realize the individual adjustment of the pressing force of each ceramic plug, which can adapt to the use of different models of products and has good adaptability; 3. The setting of the internal hexagonal hole can not only avoid the interference of the screw sleeve with the position of the electrode needle, but also make it easy to use to rotate the screw sleeve to adjust the pressing force, which is convenient to use; 4. By setting the bearing surface, multiple furnace head ceramic plug pressing fixtures can be simultaneously loaded and pressed, which not only has high pressing efficiency, but also can accommodate the simultaneous pressing of different models of products with the pressure adjustment device.

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Abstract

The utility model relates to electric stove manufacturing equipment technical field especially relates to a kind of furnace head ceramic plug compression jig, including the bottom plate of bottom, the upper portion of bottom plate is equipped with limit board, limit board is equipped with limit slot inside, limit slot is used to limit the position of furnace head, support column is equipped between bottom plate and limit board, one side of limit slot is equipped with guide column, guide column is fixed in the upper portion of limit board, the upper portion of guide column is equipped with pressing plate, multiple ceramic plugs and electrode needle are equipped in furnace head, the position of pressing plate and ceramic plug corresponding is equipped with through-hole, through-hole is equipped with plug, the lower surface of plug is pressed in the upper portion of ceramic plug, the center of plug is equipped with perforation in the position corresponding with electrode needle, the upper side of plug is equipped with pressure regulating device. Bottom plate, limit board and pressing plate are cooperated to realize the compression of ceramic plug in furnace head, and the adhesion strength of furnace head ceramic plug is good in consistency, and adhesion is stable.
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Description

Technical Field

[0001] This utility model relates to the technical field of electric furnace manufacturing equipment, and in particular to a furnace head ceramic plug clamping fixture. Background Technology

[0002] Electric stoves utilize the properties of plasma, using high-voltage electricity to break down air and create thermal plasma, converting electrical energy into heat energy, and ultimately obtaining a thermal plasma beam with ideal functions. This thermal plasma beam, with flame-like characteristics, heats cookware for cooking. Because electricity is used as the direct energy input, the mains voltage needs to be boosted to 10KV to generate the plasma beam. Therefore, each electrode needle in the burner head needs to be insulated with a ceramic plug. The bonding quality of the ceramic plug directly affects the lifespan and stability of the stove. Existing burner head ceramic plugs have poor bonding strength consistency, making it difficult to achieve a stable bonding effect after bonding. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a furnace head ceramic plug clamping fixture in view of the above-mentioned technical deficiencies. The fixture uses a base plate, a limiting plate and a pressure plate to clamp the ceramic plug in the furnace head, which solves the problem of poor bonding strength consistency of existing furnace head ceramic plugs and difficulty in achieving stable bonding effect after bonding.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a ceramic plug pressing fixture for a furnace head includes a bottom plate, a limiting plate on the upper part of the bottom plate, a limiting groove in the limiting plate for limiting the position of the furnace head, a support column between the bottom plate and the limiting plate, a guide column on one side of the limiting groove, the guide column being fixed to the upper part of the limiting plate, a pressure plate passing through the upper part of the guide column, multiple ceramic plugs and electrode needles in the furnace head, a through hole in the pressure plate corresponding to the position of the ceramic plug, a pressure plug in the through hole, the lower surface of the pressure plug pressing against the upper part of the ceramic plug, a through hole in the center of the pressure plug corresponding to the position of the electrode needle, and a pressure regulating device on the upper side of the pressure plug.

[0005] To further optimize this technical solution, the pressure regulating device includes a spring and a screw sleeve. The inner wall of the upper part of the through hole is provided with an internal thread. The screw sleeve is threaded to the internal thread through the external thread on the outside. The spring is abutted between the screw sleeve and the pressure plug. The bottom edge of the through hole is provided with an annular limiting platform. The ceramic plug passes through the limiting platform. The pressure plug is set on the upper part of the limiting platform. The inner diameter of the limiting platform is smaller than the outer diameter of the pressure plug.

[0006] To further optimize this technical solution, an internal hexagonal hole with an internal hexagonal cross-section is provided at the center of the threaded sleeve.

[0007] To further optimize this technical solution, the upper surface of the plunger is provided with an annular limiting protrusion, and the bottom end of the spring is sleeved on the outside of the limiting protrusion.

[0008] To further optimize this technical solution, the upper surface of the limiting plate is provided with multiple clearance grooves.

[0009] To further optimize this technical solution, a bearing surface is provided on the upper surface of the pressure plate.

[0010] Compared with the prior art, this utility model has the following advantages: 1. The ceramic plug in the furnace head is pressed by the cooperation of the base plate, the limiting plate and the pressure plate, and the bonding strength of the ceramic plug in the furnace head is consistent and the bonding is stable; 2. The pressure adjustment device composed of spring, screw sleeve and pressure plug can realize the individual adjustment of the pressing force of each ceramic plug, which can adapt to the use of different models of products and has good adaptability; 3. The setting of the internal hexagonal hole can not only avoid the interference of the screw sleeve with the position of the electrode needle, but also make it easy to use to rotate the screw sleeve to adjust the pressing force, which is convenient to use; 4. By setting the bearing surface, multiple furnace head ceramic plug pressing fixtures can be simultaneously loaded and pressed, which not only has high pressing efficiency, but also can accommodate the simultaneous pressing of different models of products with the pressure adjustment device. Attached Figure Description

[0011] Figure 1 A schematic diagram of the overall structure of a ceramic plug clamping fixture for a furnace head; Figure 2 An exploded schematic diagram of a ceramic plug clamping fixture for a furnace head; Figure 3 This is a partial cross-sectional view of the through hole in a ceramic plug clamping fixture for a furnace head during use.

[0012] In the diagram: 1. Base plate; 12. Support column; 2. Limiting plate; 21. Limiting groove; 22. Clearance groove; 3. Furnace head; 30. Ceramic plug; 31. Electrode needle; 4. Guide column; 5. Pressure plate; 50. Through hole; 501. Internal thread; 502. Limiting platform; 51. Pressure plug; 511. Limiting protrusion; 510. Through hole; 52. Spring; 53. Screw sleeve; 530. Internal hexagonal hole; 54. Bearing surface. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0014] It should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" used in this application to indicate orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings. They are used solely for the convenience of describing this disclosure and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0015] Combination Figures 1 to 3 As shown, a ceramic plug clamping fixture for a burner head includes a base plate 1 at the bottom, a limiting plate 2 on the upper part of the base plate 1, a limiting groove 21 inside the limiting plate 2 for limiting the position of the burner head 3, the limiting groove 21 for limiting the position of one end of the outer wall of the burner head 3, and a plurality of clearance grooves 22 on the upper surface of the limiting plate 2. The clearance grooves 22 are used to avoid protruding parts such as mounting and fixing columns at the bottom of the burner head 3. A support column 12 is provided between the base plate 1 and the limiting plate 2, and a guide column 4 is provided on one side of the limiting groove 21. The guide column 4 is fixed to the upper part of the limiting plate 2, and a pressure plate 5 is slidably inserted through the upper part of the guide column 4. The upper surface of the pressure plate 5 is provided with a bearing surface 54.

[0016] The burner head 3 is provided with multiple ceramic plugs 30 and electrode needles 31. The ceramic plugs 30 are coaxially sleeved on the outer side of the bottom end of the electrode needles 31. The ceramic plugs 30 have the effect of fixing and insulating the electrode needles 31. The pressure plate 5 is provided with a through hole 50 at the position corresponding to the ceramic plugs 30. A pressure plug 51 is provided in the through hole 50. The lower surface of the pressure plug 51 is pressed against the upper part of the ceramic plug 30. The center of the pressure plug 51 is provided with a through hole 510 at the position corresponding to the electrode needles 31. A pressure regulating device is provided on the upper side of the pressure plug 51.

[0017] Combination Figure 3 As shown, the pressure regulating device includes a spring 52 and a screw sleeve 53. The screw sleeve 53 has an internal hexagonal hole 530 at its axial center. This internal hexagonal hole 530 not only prevents the screw sleeve 53 from interfering with the position of the electrode needle 31, but also allows for easy adjustment of the clamping force by rotating the screw sleeve 53 with a hexagonal wrench, making it convenient to use. An internal thread 501 is provided in the inner wall of the upper part of the through hole 50. The screw sleeve 53 is threaded to the internal thread 501 through its external thread. The spring 52 is positioned between the screw sleeve 53 and the pressure plug 51. The upper surface of the pressure plug 51 has an annular limiting protrusion 511, and the bottom end of the spring 52 is fitted onto the outside of the limiting protrusion 511.

[0018] The bottom edge of the through hole 50 is provided with an annular limiting platform 502. The ceramic plug 30 is inserted into the limiting platform 502. The pressure plug 51 is located on the upper part of the limiting platform 502. The inner diameter of the limiting platform 502 is smaller than the outer diameter of the pressure plug 51, which can restrict the pressure plug 51 on the upper side of the limiting platform 502 and prevent the pressure plug 51 from sliding out.

[0019] In use, the ceramic plug 30 and electrode needle 31 are first bonded and fixed in the burner head 3. Before they are fully cured, the burner head 3 is placed in the limiting groove 21 of the limiting plate 2. Then, the pressure plate 5 is aligned with the guide post 4 and placed on the upper part of the burner head 3, so that the electrode needle 31 passes through the corresponding through hole 50. After the electrode needle 31 passes through the through hole 510, the pressure plug 51 is pressed against the upper surface of the ceramic plug 30. The limiting platform 502 limits the horizontal position of the ceramic plug 30 on the one hand, and prevents the pressure plug 51 from popping out under the action of the spring 52 on the other hand. The bearing surface 54 of multiple sets of burner head ceramic plug pressing fixtures can share the same weight to press down simultaneously, completing the pressing of multiple sets of pressure plates 5. The screw sleeve 53 can be rotated by a hex wrench to adjust the compression degree of the spring 52, thereby adjusting the pressing force of the pressure plug 51 in each through hole 50. It can adapt to the bonding of different types of ceramic plugs 30, ensuring stable bonding strength and good adaptability.

[0020] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within its protection scope. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

[0021] Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A ceramic plug clamping fixture for a furnace head, comprising a bottom plate (1) and a limiting plate (2) provided on the upper part of the bottom plate (1), characterized in that: The limiting plate (2) is provided with a limiting groove (21), which is used to limit the position of the burner head (3). A support column (12) is provided between the bottom plate (1) and the limiting plate (2). A guide column (4) is provided on one side of the limiting groove (21). The guide column (4) is fixed to the upper part of the limiting plate (2). A pressure plate (5) is provided on the upper part of the guide column (4). The burner head (3) is provided with multiple ceramic plugs (30) and electrode needles (31). A through hole (50) is provided on the pressure plate (5) at the position corresponding to the ceramic plug (30). A pressure plug (51) is provided in the through hole (50). The lower surface of the pressure plug (51) is pressed against the upper part of the ceramic plug (30). A through hole (510) is provided at the center of the pressure plug (51) at the position corresponding to the electrode needle (31). A pressure regulating device is provided on the upper side of the pressure plug (51).

2. The furnace head ceramic plug clamping fixture according to claim 1, characterized in that: The pressure regulating device includes a spring (52) and a threaded sleeve (53). The inner wall of the upper part of the through hole (50) is provided with an internal thread (501). The threaded sleeve (53) is threadedly connected to the internal thread (501) through the external thread on the outside. The spring (52) is abutted between the threaded sleeve (53) and the pressure plug (51). The bottom edge of the through hole (50) is provided with an annular limiting platform (502). The ceramic plug (30) passes through the limiting platform (502). The pressure plug (51) is located on the upper part of the limiting platform (502). The inner diameter of the limiting platform (502) is smaller than the outer diameter of the pressure plug (51).

3. The furnace head ceramic plug clamping fixture according to claim 2, characterized in that: The threaded sleeve (53) has an internal hexagonal hole (530) with an internal hexagonal cross-section at its axis.

4. A burner block ceramic plug compression fixture as defined in claim 2, wherein: The upper surface of the pressure plug (51) is provided with an annular limiting protrusion (511), and the bottom end of the spring (52) is sleeved on the outside of the limiting protrusion (511).

5. The furnace head ceramic plug clamping fixture according to claim 1, characterized in that: The upper surface of the limiting plate (2) is provided with multiple clearance grooves (22).

6. A burner block ceramic plug compression fixture as defined in claim 1, wherein: The upper surface of the pressure plate (5) is provided with a bearing surface (54).