Metal part positioning device adapted for installation of soft copper bar

Abstract

The utility model discloses a kind of metal piece positioning equipment suitable for soft copper bar installation, including base, guiding component on base, detachably mounted on the positioning component of base and the clamping assembly of connecting positioning component, the positioning component is configured to the metal piece required for soft copper bar installation is preliminarily positioned, the clamping assembly is set on base corresponding positioning component, the clamping assembly is configured to the metal piece after preliminary positioning is clamped and fixed. Overall positioning precision is excellent, T type adjusting slide rail and the T type protrusion of positioning block are accurately adapted, smooth sliding is realized by cooperating wear-resistant coating in slide rail inner wall, slide rail scale mark and positioning block indication line correspond, can quickly adjust and lock the spacing of positioning block, ensure that the preliminary positioning reference of different size metal piece is consistent, long-term use precision is stable.

Description

Technical Field

[0001] This utility model relates to the field of positioning equipment technology, specifically to a positioning device for metal parts adapted to soft copper busbar installation. Background Technology

[0002] In the installation of flexible copper busbars, the positioning accuracy of the metal components directly determines the assembly quality and connection reliability of the flexible copper busbars. Existing positioning methods mostly rely on manual marking or simple clamps: manual positioning is easily affected by operational experience, resulting in large positioning deviations and poor consistency, leading to misalignment between the flexible copper busbar and the metal components, affecting conductivity; simple clamps are mostly fixed structures, unable to adapt to metal components of different sizes, lacking adjustment flexibility, and requiring readjustment when changing workpieces, significantly reducing work efficiency. At the same time, traditional clamps often involve rigid contact during clamping, easily causing scratches or deformation on the surface of the metal components, and lack precise guiding structures, making it easy for offset to occur during clamping; some clamp bases have poor stability and are prone to displacement during operation, further aggravating positioning errors. Utility Model Content

[0003] In order to overcome the shortcomings of existing technical solutions, this utility model provides a metal part positioning device adapted for soft copper busbar installation, which can effectively solve the problems mentioned in the background art.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A metal part positioning device adapted for soft copper busbar installation includes a base, a guide component disposed on the base, a positioning component detachably mounted on the base, and a clamping component connected to the positioning component. The positioning component is configured to perform preliminary positioning of the metal part required for soft copper busbar installation. The clamping component is disposed on the base corresponding to the positioning component and is configured to clamp and fix the metal part after preliminary positioning.

[0006] The positioning component includes two positioning blocks, an adjusting slide rail, and a locking element. The adjusting slide rail is fixed to the base along the length of the base. The positioning blocks are slidably connected to the adjusting slide rail. The locking element passes through the positioning blocks and abuts against the adjusting slide rail. The locking element is configured to lock the position of the positioning blocks on the adjusting slide rail.

[0007] The clamping assembly includes two clamping blocks, an elastic buffer, and a driving component. The driving component is fixed on the base, the clamping blocks are connected to the output end of the driving component, the elastic buffer is disposed on the side of the clamping blocks facing the metal part, and the elastic buffer is detachably connected to the clamping blocks.

[0008] As a further description of the above technical solution, the adjusting slide rail is provided with scale markings, the extension direction of the scale markings is consistent with the length direction of the adjusting slide rail, the positioning block is provided with indicator lines corresponding to the scale markings, and the positioning block is connected to the clamping block by bolts.

[0009] As a further description of the above technical solution, the driving component is a threaded driving structure, the driving component includes a driving screw and a driving knob, the driving screw is threadedly connected to the base, one end of the driving screw is rotatably connected to the clamping block, and the other end is fixedly connected to the driving knob;

[0010] The drive knob is configured to move the drive screw along its own axis to push the clamping block closer to or away from the metal part.

[0011] As a further description of the above technical solution, the guide assembly includes a guide rod and a guide sleeve. The guide sleeve is fixed to the base. One end of the guide rod is fixedly connected to the clamping block, and the other end passes through the guide sleeve and slides in cooperation with the guide sleeve.

[0012] As a further description of the above technical solution, an anti-slip pad is fixedly provided at the bottom of the base, and the lower surface of the anti-slip pad is provided with anti-slip texture.

[0013] As a further description of the above technical solution, the clamping block has an installation groove on the side facing the metal part, and the elastic buffer has an installation protrusion on one side that matches the installation groove, and the installation protrusion is embedded in the installation groove.

[0014] As a further description of the above technical solution, the adjusting slide rail is a T-shaped slide groove, and the positioning block has T-shaped protrusions on both sides that are adapted to the adjusting slide rail. The inner wall of the T-shaped slide groove is provided with a wear-resistant coating, and the positioning block is slidably connected to the adjusting slide rail through the T-shaped protrusions.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] The present invention provides a metal part positioning device adapted for installation with flexible copper busbars, which has at least one of the following beneficial effects during use:

[0017] The overall positioning accuracy is excellent. The T-shaped adjusting slide rail and the T-shaped protrusion of the positioning block are precisely matched, and the wear-resistant coating on the inner wall of the slide rail ensures smooth sliding. The scale markings on the slide rail correspond to the indicator lines on the positioning block, allowing for quick adjustment and locking of the positioning block spacing. This ensures consistent initial positioning reference for metal parts of different sizes, and maintains stable accuracy over long-term use. The clamping is reliable and offers good protection. The threaded drive structure allows for fine-tuning of the clamping force via a drive knob, and the sliding guidance of the guide rod and guide sleeve effectively prevents clamping deviation. The elastic buffer, with its mounting protrusion matching the clamping block mounting groove, absorbs clamping impact and prevents workpiece scratches. It is also removable and replaceable, reducing maintenance costs. Adaptability and stability are outstanding. The sliding adjustment of the positioning block and the bolt connection design of the components support the replacement of different specifications of positioning blocks / clamping blocks to adapt to various working conditions. The anti-slip pad and textured base enhance overall stability and prevent shifting during operation. The overall structure is streamlined, requiring no complex power source for manual operation. Positioning and debugging are highly efficient, significantly improving the assembly efficiency and quality of soft copper busbars and extending the equipment's service life. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a metal part positioning device adapted for installation of soft copper busbars according to this utility model;

[0019] Figure 2 This is a schematic diagram of the first side structure of a metal part positioning device adapted for installation of flexible copper busbars according to this utility model;

[0020] Figure 3 This is a schematic diagram of the second side structure of a metal part positioning device adapted for installation of flexible copper busbars according to this utility model;

[0021] Figure 4 This is a schematic diagram of the third side of a metal part positioning device adapted for installation of soft copper busbars according to this utility model.

[0022] Numbering on the map:

[0023] 1. Base; 101. Drive component; 102. Drive screw; 103. Drive knob; 104. Guide sleeve; 105. Guide rod; 2. Positioning assembly; 201. Positioning block; 202. Locking component; 3. Clamping assembly; 301. Mounting groove; 4. Elastic buffer component; 401. Mounting protrusion; 5. Adjusting slide rail; 501. Scale marking; 502. T-shaped slide groove; 503. T-shaped protrusion. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4 As shown, this utility model provides a metal part positioning device adapted for soft copper busbar installation, including a base 1, a guide component disposed on the base 1, a positioning component 2 detachably mounted on the base 1, and a clamping component 3 connected to the positioning component 2. The positioning component 2 is configured to perform preliminary positioning of the metal part required for soft copper busbar installation. The clamping component 3 is disposed on the base 1 corresponding to the positioning component 2, and is configured to clamp and fix the metal part after preliminary positioning.

[0026] Place base 1 on the working surface. The anti-slip pad at the bottom increases friction through anti-slip texture to ensure the overall stability of the equipment. Remove the connecting bolts of positioning component 2 and clamping component 3 to complete the preliminary assembly preparation.

[0027] The positioning component 2 includes two positioning blocks 201, an adjusting slide rail 5, and a locking member 202. The adjusting slide rail 5 is fixed on the base 1 along the length direction of the base 1. The positioning blocks 201 are slidably connected to the adjusting slide rail 5. The locking member 202 passes through the positioning blocks 201 and abuts against the adjusting slide rail 5. The locking member 202 is configured to lock the position of the positioning blocks 201 on the adjusting slide rail 5.

[0028] According to the size of the metal part to be fixed, slide two positioning blocks 201 along the T-shaped adjusting slide rail 5 along the length of the base 1. The T-shaped protrusions 503 on both sides of the positioning block 201 are adapted to the slide rail, and the wear-resistant coating on the inner wall of the slide rail enables smooth sliding. Align the indicator line on the positioning block 201 with the scale mark 501 on the slide rail to determine the distance between the two positioning blocks 201. Then tighten the locking piece 202 (which passes through the positioning block 201 and abuts against the slide rail) to lock the position of the positioning block 201 and complete the initial positioning reference setting of the metal part.

[0029] The metal part is placed between the two positioning blocks 201, and the positioning blocks 201 are used to limit the initial centering to ensure that the installation posture of the metal part meets the assembly requirements of the soft copper busbar.

[0030] The clamping assembly 3 includes two clamping blocks, an elastic buffer 4, and a driving component 101. The driving component 101 is fixed on the base 1. The clamping blocks are connected to the output end of the driving component 101. The elastic buffer 4 is disposed on the side of the clamping blocks facing the metal part, and the elastic buffer 4 is detachably connected to the clamping blocks.

[0031] Rotate the drive knob 103 of the clamping assembly 3 to drive the drive screw 102 to move along its own axis (the screw is threadedly connected to the base 1), pushing the clamping block closer to the metal part; when the elastic buffer 4 on one side of the clamping block contacts the metal part, continue to tighten the knob to make the buffer 4 deform appropriately, and achieve clamping and fixing of the metal part through elastic force - the elastic buffer 4 is embedded into the clamping block mounting groove 301 through the mounting protrusion 401 to ensure contact stability.

[0032] When the clamping block moves, its fixed guide rod 105 slides along the guide sleeve 104 on the base 1, limiting the offset of the clamping block through sliding fit and ensuring that the clamping force acts along the central axis of the metal part. After the soft copper busbar and the metal part are assembled, the drive knob 103 is rotated in the opposite direction to reset the clamping block, the locking piece 202 is released and the position of the positioning block 201 is adjusted, and the positioning and fixing of the next set of metal parts can be carried out.

[0033] Furthermore, the adjusting slide rail 5 is provided with a scale mark 501, the extension direction of the scale mark 501 is consistent with the length direction of the adjusting slide rail 5, the positioning block 201 is provided with an indicator line corresponding to the scale mark 501, and the positioning block 201 is connected to the clamping block by bolts.

[0034] The positioning block 201 uses manual knob / bolt operation for locking and clamping, eliminating the need for a complex power source and allowing for flexible on-site operations. The scale markings 501 clearly display the positioning dimensions, reducing measurement steps and shortening positioning and debugging time. The positioning assembly 2 and clamping assembly 3 are detachably connected by bolts, allowing for the replacement of different specifications of positioning blocks 201 / clamping blocks according to the shape of the metal parts, expanding the equipment's adaptability to various scenarios and meeting the installation requirements of various flexible copper busbars.

[0035] Furthermore, the driving component 101 is a threaded driving structure. The driving component 101 includes a driving screw 102 and a driving knob 103. The driving screw 102 is threadedly connected to the base 1. One end of the driving screw 102 is rotatably connected to the clamping block, and the other end is fixedly connected to the driving knob 103.

[0036] The screw-driven clamping assembly 3 achieves fine adjustment of clamping force through screw transmission. Combined with the sliding guidance of the guide assembly, it avoids clamping offset and significantly reduces clamping accuracy error.

[0037] The drive knob 103 is configured to drive the drive screw 102 to move along its own axis, so as to push the clamping block closer to or away from the metal part.

[0038] Furthermore, it also includes a guide assembly, which includes a guide rod 105 and a guide sleeve 104. The guide sleeve 104 is fixed to the base 1. One end of the guide rod 105 is fixedly connected to the clamping block, and the other end passes through the guide sleeve 104 and slides in cooperation with the guide sleeve 104.

[0039] Furthermore, the base 1 is fixedly provided with an anti-slip pad at its bottom, and the lower surface of the anti-slip pad is provided with anti-slip texture.

[0040] The base has an anti-slip pad to enhance equipment stability and prevent it from shifting during operation; the T-shaped slide rail and the raised structure have strong load-bearing capacity, and the wear-resistant coating extends the service life of the slide rail; each component is detachable, which facilitates individual maintenance or replacement and improves the overall service life of the equipment.

[0041] Furthermore, the clamping block has a mounting groove 301 on the side facing the metal part, and the elastic buffer 4 has a mounting protrusion 401 on one side that is adapted to the mounting groove 301. The mounting protrusion 401 is embedded in the mounting groove 301.

[0042] The elastic buffer 4 directly contacts the metal part and absorbs the clamping impact through elastic deformation, avoiding scratches or deformation on the surface of the metal part, and is suitable for the positioning requirements of precision metal parts. The buffer adopts a detachable structure of mounting protrusion 401 and mounting groove 301, which can be quickly replaced after wear, reducing maintenance costs.

[0043] Furthermore, the adjusting slide rail 5 is a T-shaped slide groove 502, and the positioning block 201 has T-shaped protrusions 503 on both sides that are adapted to the adjusting slide rail 5. The inner wall of the T-shaped slide groove 502 is provided with a wear-resistant coating, and the positioning block 201 is slidably connected to the adjusting slide rail 5 through the T-shaped protrusions 503.

[0044] The positioning component 2 slides with the positioning block 201 via a T-shaped slide rail. With the help of the scale mark 501 and the indicator line, the distance between the two positioning blocks 201 can be precisely adjusted to accommodate metal parts of different sizes. The T-shaped structure and wear-resistant coating reduce sliding wear and ensure long-term positioning accuracy.

[0045] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A metal part positioning device adapted for installation of flexible copper busbars, characterized in that: The device includes a base, a guide assembly disposed on the base, a positioning assembly detachably mounted on the base, and a clamping assembly connected to the positioning assembly. The positioning assembly is configured to perform preliminary positioning of the metal parts required for the installation of the soft copper busbar. The clamping assembly is disposed on the base corresponding to the positioning assembly and is configured to clamp and fix the metal parts after preliminary positioning. The positioning component includes two positioning blocks, an adjusting slide rail, and a locking element. The adjusting slide rail is fixed to the base along the length of the base. The positioning blocks are slidably connected to the adjusting slide rail. The locking element passes through the positioning blocks and abuts against the adjusting slide rail. The locking element is configured to lock the position of the positioning blocks on the adjusting slide rail. The clamping assembly includes two clamping blocks, an elastic buffer, and a driving component. The driving component is fixed on the base, the clamping blocks are connected to the output end of the driving component, the elastic buffer is disposed on the side of the clamping blocks facing the metal part, and the elastic buffer is detachably connected to the clamping blocks.

2. The metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The adjusting slide rail is provided with scale markings, the extension direction of which is consistent with the length direction of the adjusting slide rail. The positioning block is provided with indicator lines corresponding to the scale markings, and the positioning block is connected to the clamping block by bolts.

3. A metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The driving component is a threaded driving structure, which includes a driving screw and a driving knob. The driving screw is threadedly connected to the base, one end of the driving screw is rotatably connected to the clamping block, and the other end is fixedly connected to the driving knob. The drive knob is configured to move the drive screw along its own axis to push the clamping block closer to or away from the metal part.

4. A metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The guiding assembly includes a guide rod and a guide sleeve. The guide sleeve is fixed to the base. One end of the guide rod is fixedly connected to the clamping block, and the other end passes through the guide sleeve and slides in cooperation with the guide sleeve.

5. A metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The base is fixedly provided with an anti-slip pad, and the lower surface of the anti-slip pad is provided with anti-slip texture.

6. A metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The clamping block has a mounting groove on the side facing the metal part, and the elastic buffer has a mounting protrusion on one side that matches the mounting groove, and the mounting protrusion is embedded in the mounting groove.

7. A metal part positioning device adapted for flexible copper busbar installation according to claim 1, characterized in that: The adjusting slide rail is a T-shaped groove, and the positioning block has T-shaped protrusions on both sides that are adapted to the adjusting slide rail. The inner wall of the T-shaped groove is provided with a wear-resistant coating, and the positioning block is slidably connected to the adjusting slide rail through the T-shaped protrusions.

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